CN217802077U - Fixed-length cutting device for silica gel foaming plate - Google Patents
Fixed-length cutting device for silica gel foaming plate Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于硅胶发泡板加工技术领域,具体涉及一种硅胶发泡板定长裁切装置。The utility model belongs to the technical field of silica gel foam board processing, in particular to a fixed-length cutting device for silica gel foam boards.
背景技术Background technique
硅胶发泡板引进国外发泡技术,发泡密度均匀,密度可在0.5~0.85可使产品质地柔软轻盈,回弹性好,拉伸力强,具有无味,无毒,无臭等优点。发泡硅胶是硅胶制品中最常见的一种产品分类,在生产加工时需要对硅胶发泡板进行定长切割,人工切割工作效率慢,切割长度不均匀,加大了工作人员的劳动量,因此,现在市场上一种硅胶发泡板定长裁切装置也随之推广使用;The silica gel foam board introduces foreign foaming technology, the foaming density is uniform, and the density can be 0.5-0.85, which can make the product soft and light, good resilience, strong tensile force, tasteless, non-toxic, and odorless. Foamed silica gel is the most common product category among silica gel products. During production and processing, it is necessary to cut the silica gel foam board to a fixed length. Manual cutting has slow work efficiency and uneven cutting length, which increases the workload of the staff. Therefore, a silicone foam board fixed-length cutting device is also popularized and used in the market now;
其中申请号“CN202020699922.7”所公开的“一种硅胶发泡板定长裁切装置”也是日益成熟的技术,其“包括底座和底板,底座的左侧可滑动连接有挡板,底板上设置有第一气缸,底座的右侧开有滑槽,滑槽上可滑动连接有调节板,底座的后侧设置有限位板,底座的前侧设置有安装架,安装架上设置有冲切油缸,冲切油缸的活塞杆穿过安装架螺纹连接有切刀安装板,切刀安装板的下部螺纹连接有切刀,调节板的前后两侧开有矩形槽,调节板的右端面位于矩形槽的上方均设置有气缸安装板,每个气缸安装板下部螺纹连接有第二气缸,底座上位于调节板的右侧设置有安装座,安装座上螺纹连接有丝杆。本实用新型的有益效果为:能够适应多种宽度的硅胶发泡板进行定长裁切,且在裁切后便于机械手进行取料”,但是该装置在实际使用时还存在以下缺陷。Among them, "a silicone foam board fixed-length cutting device" disclosed in the application number "CN202020699922.7" is also an increasingly mature technology, which "includes a base and a bottom plate, the left side of the base is slidably connected to a baffle, and the bottom plate There is a first cylinder, a chute is opened on the right side of the base, an adjusting plate is slidably connected to the chute, a limiting plate is set on the back side of the base, a mounting frame is set on the front side of the base, and a punching plate is set on the mounting frame. Oil cylinder, the piston rod of the punching oil cylinder passes through the mounting frame and is threaded to be connected with the cutter installation plate, the lower part of the cutter installation plate is threaded with the cutter, the front and rear sides of the adjustment plate are provided with rectangular grooves, and the right end surface of the adjustment plate is located in the rectangular The top of the groove is provided with a cylinder mounting plate, and the bottom of each cylinder mounting plate is threadedly connected with a second cylinder, and the right side of the adjusting plate is provided with a mounting seat on the base, and a screw rod is threadedly connected on the mounting seat. The utility model is beneficial The effect is: it can adapt to the fixed-length cutting of silicone foam boards of various widths, and it is convenient for the manipulator to take the material after cutting", but the device still has the following defects in actual use.
1、在实际使用中该裁切装置不能根据需求调节定长裁切装置的切割尺寸,不便于工作人员使用,使用范围受限。1. In actual use, the cutting device cannot adjust the cutting size of the fixed-length cutting device according to the demand, which is not convenient for the staff to use, and the scope of use is limited.
实用新型内容Utility model content
本实用新型的目的在于提供一种硅胶发泡板定长裁切装置,以解决上述背景技术中提出的在实际使用中该裁切装置不能根据需求调节定长裁切装置的切割尺寸,不便于工作人员使用,使用范围受限的问题。The purpose of this utility model is to provide a silica gel foam board fixed-length cutting device to solve the problem that the cutting device cannot adjust the cutting size of the fixed-length cutting device according to the demand in actual use, which is inconvenient The use of staff, the problem of limited scope of use.
为实现上述目的,本实用新型提供如下技术方案:一种硅胶发泡板定长裁切装置,包括工作台,所述工作台底端的四个边角均固定设有支撑柱,四个所述支撑柱的底端均固定设有防滑垫,每两个支撑柱相对应的一侧均固定设有支撑杆,所述工作台的两侧均固定设有滑轨,两个所述滑轨的两端均固定设有限位块,两个所述滑轨之间设有切割组件,所述工作台的表面开设有安装槽,所述工作台的一端设有隔挡组件。In order to achieve the above object, the utility model provides the following technical solutions: a fixed-length cutting device for silica gel foam board, including a workbench, four corners at the bottom of the workbench are fixedly provided with support columns, the four The bottom ends of the support columns are fixed with anti-skid pads, and the corresponding sides of every two support columns are fixed with support rods, and both sides of the workbench are fixed with slide rails, and the two sides of the slide rails Limiting blocks are fixed at both ends, a cutting assembly is provided between the two slide rails, an installation groove is opened on the surface of the worktable, and a blocking assembly is provided at one end of the workbench.
优选的,所述切割组件包括两个滑块、两个支撑板、安装柱、切刀、两个滑杆、第一电动气缸、第一连接板和滑动机构,两个所述滑块分别滑动设置在两个滑轨的内部,两个所述滑块的一端均固定连接有支撑板,两个所述支撑板的顶部固定设有安装柱,所述安装柱表面的两侧均滑动连接有滑杆,所述安装柱表面的中部固定设有第一电动气缸,两个所述滑杆的顶端固定连接有第一连接板,所述第一连接板的底端与第一电动气缸的伸缩端固定连接,两个所述滑杆的底端固定连接有切刀,两个所述支撑板的底端设有滑动机构。Preferably, the cutting assembly includes two sliders, two support plates, a mounting column, a cutter, two slide bars, a first electric cylinder, a first connecting plate and a sliding mechanism, and the two sliders slide respectively It is arranged inside the two slide rails, one end of the two sliders is fixedly connected to a support plate, the tops of the two support plates are fixedly provided with a mounting column, and both sides of the surface of the mounting column are slidably connected with The middle part of the surface of the mounting column is fixedly provided with a first electric cylinder, and the top ends of the two slide rods are fixedly connected with a first connecting plate, and the bottom end of the first connecting plate is connected with the telescopic movement of the first electric cylinder. The ends are fixedly connected, the bottom ends of the two slide bars are fixedly connected with cutters, and the bottom ends of the two support plates are provided with a sliding mechanism.
优选的,所述滑动机构,所述滑动机构包括第二连接板、电机、两个第一连接块、辊轴、第一皮带轮、皮带、橡胶层和第二皮带轮,所述第二连接板固定设置在两个支撑板的底端,所述第二连接板表面的一侧固定设有电机,所述电机的传动轴固定设有第一皮带轮,所述第二连接板表面的另一侧固定设有两个等距设置的第一连接块,两个所述第一连接块的顶部转动连接有辊轴,所述辊轴的表面固定设有橡胶层,所述辊轴的一端固定设有第二皮带轮,所述第一皮带轮与第二皮带轮之间传动连接有皮带。Preferably, the sliding mechanism includes a second connecting plate, a motor, two first connecting blocks, a roller shaft, a first pulley, a belt, a rubber layer and a second pulley, and the second connecting plate is fixed It is arranged at the bottom of the two support plates, a motor is fixed on one side of the surface of the second connecting plate, a first pulley is fixed on the drive shaft of the motor, and the other side of the surface of the second connecting plate is fixed There are two first connecting blocks equidistantly arranged, the tops of the two first connecting blocks are rotatably connected with a roller shaft, the surface of the roller shaft is fixedly provided with a rubber layer, and one end of the roller shaft is fixedly provided with The second pulley, a belt is drive-connected between the first pulley and the second pulley.
优选的,两个所述支撑板的一侧均固定连接有连接座,两个所述连接座的表面均螺纹连接有锁紧螺栓,两个所述锁紧螺栓的一端均固定连接有吸盘,两个所述支撑板的中部固定设有钢板。Preferably, one side of the two support plates is fixedly connected with a connecting seat, the surfaces of the two connecting seats are threaded with locking bolts, and one end of the two locking bolts is fixedly connected with a suction cup, The middle parts of the two supporting plates are fixedly provided with steel plates.
优选的,所述隔挡组件包括固定座、阻挡板、两个滑动槽、两个第二连接块、固定板、第二电动气缸和安装台,所述固定座的顶部固定设置在工作台的一端,所述固定座的底端固定连接有安装台,所述固定座的顶端滑动连接有阻挡板,所述固定座的表面开设有两个等距设置的滑动槽,两个所述滑动槽的内部均滑动连接有第二连接块,且两个所述第二连接块的一端与阻挡板的表面固定连接,两个所述第二连接块的另一端固定连接有固定板,所述安装台顶端的一侧固定连接有第二电动气缸,所述第二电动气缸的伸缩端与固定板的底端固定连接。Preferably, the barrier assembly includes a fixed base, a blocking plate, two sliding grooves, two second connecting blocks, a fixed plate, a second electric cylinder and a mounting platform, and the top of the fixing base is fixed on the top of the workbench. At one end, the bottom end of the fixed seat is fixedly connected with a mounting platform, the top of the fixed seat is slidably connected with a blocking plate, and the surface of the fixed seat is provided with two sliding grooves arranged at equal distances, and the two sliding grooves There are second connecting blocks slidingly connected to the inside of the two connecting blocks, and one ends of the two second connecting blocks are fixedly connected to the surface of the blocking plate, and the other ends of the two second connecting blocks are fixedly connected to a fixing plate. One side of the top of the table is fixedly connected with a second electric cylinder, and the telescopic end of the second electric cylinder is fixedly connected with the bottom end of the fixed plate.
优选的,所述工作台表面的一侧固定设有刻度尺。Preferably, a scale is fixed on one side of the surface of the workbench.
优选的,所述工作台另一端的一侧固定设有开关面板,所述开关面板表面设有第一电动气缸开关、第二电动气缸开关和电机开关,所述第一电动气缸通过第一电动气缸开关与电源电性连接,所述第二电动气缸通过第二电动气缸开关与电源电性连接,所述电机通过电机开关与电源电性连接。Preferably, one side of the other end of the workbench is fixed with a switch panel, and the surface of the switch panel is provided with a first electric cylinder switch, a second electric cylinder switch and a motor switch, and the first electric cylinder is The cylinder switch is electrically connected to the power supply, the second electric cylinder is electrically connected to the power supply through the second electric cylinder switch, and the motor is electrically connected to the power supply through the motor switch.
与相关技术相比较,本实用新型提供的一种硅胶发泡板定长裁切装置具有如下有益效果:Compared with related technologies, a silicone foam board fixed-length cutting device provided by the utility model has the following beneficial effects:
1、通过设计刻度尺与可滑动的切割组件便于工作人员根据不同的需求,调节硅胶发泡板的定长裁切尺寸,大大提高便利性和裁切的精确性,扩大了使用范围,更便于工作人员使用;1. Through the design of the scale and the slidable cutting components, it is convenient for the staff to adjust the fixed-length cutting size of the silicone foam board according to different needs, which greatly improves the convenience and cutting accuracy, expands the scope of use, and makes it easier to work personnel use;
2、通过滑动机构与隔挡组件的相互配合,更便于硅胶发泡板在工作台上的传输,节省了工作人员体力,提高了工作效率。2. Through the mutual cooperation of the sliding mechanism and the partition assembly, it is more convenient to transfer the silicone foam board on the workbench, saving the physical strength of the staff and improving the work efficiency.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型图1的A处放大结构示意图;Fig. 2 is the schematic diagram of enlarged structure at A place of Fig. 1 of the utility model;
图3为本实用新型切割组件的结构示意图;Fig. 3 is a schematic structural view of the cutting assembly of the present invention;
图4为本实用新型滑动机构的结构示意图;Fig. 4 is the structural representation of sliding mechanism of the present utility model;
图5为本实用新型隔挡组件的结构示意图。Fig. 5 is a structural schematic diagram of the barrier assembly of the present invention.
图中:1、工作台;2、支撑柱;3、防滑垫;4、支撑杆;5、滑轨;6、限位块;7、连接座;8、安装槽;9、切割组件;10、隔挡组件;11、锁紧螺栓;12、吸盘;13、刻度尺;14、开关面板;15、钢板;91、滑块;92、支撑板;93、安装柱;94、切刀;95、滑杆;96、第一电动气缸;97、第一连接板;98、滑动机构;101、固定座;102、阻挡板;103、滑动槽;104、第二连接块;105、固定板;106、第二电动气缸;107、安装台;981、第二连接板;982、电机;983、第一连接块;984、辊轴;985、第一皮带轮;986、皮带;987、橡胶层;988、第二皮带轮。In the figure: 1. Workbench; 2. Support column; 3. Anti-slip mat; 4. Support rod; 5. Slide rail; 6. Limit block; 7. Connecting seat; , block assembly; 11, locking bolt; 12, suction cup; 13, scale; 14, switch panel; 15, steel plate; 91, slide block; 92, support plate; 93, installation column; , slide rod; 96, the first electric cylinder; 97, the first connecting plate; 98, the sliding mechanism; 101, the fixing seat; 102, the blocking plate; 103, the sliding groove; 104, the second connecting block; 105, the fixing plate; 106, the second electric cylinder; 107, the installation platform; 981, the second connecting plate; 982, the motor; 983, the first connecting block; 984, the roller shaft; 985, the first pulley; 986, the belt; 987, the rubber layer; 988. The second pulley.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:Example 1:
请参阅图1-5,本实用新型提供了一种硅胶发泡板定长裁切装置,包括工作台1,工作台1底端的四个边角均固定设有支撑柱2,四个支撑柱2的底端均固定设有防滑垫3,每两个支撑柱2相对应的一侧均固定设有支撑杆4,工作台1的两侧均固定设有滑轨5,两个滑轨5的两端均固定设有限位块6,两个滑轨5之间设有切割组件9,工作台1的表面开设有安装槽8,工作台1的一端设有隔挡组件10;Please refer to Figures 1-5, the utility model provides a fixed-length cutting device for silica gel foam board, including a workbench 1, four corners of the bottom of the workbench 1 are fixed with
工作台1表面的一侧固定设有刻度尺13;One side of the surface of the workbench 1 is fixed with a
工作台1另一端的一侧固定设有开关面板14,开关面板14表面设有第一电动气缸开关、第二电动气缸开关和电机开关;One side of the other end of the workbench 1 is fixed with a
切割组件9包括两个滑块91、两个支撑板92、安装柱93、切刀94、两个滑杆95、第一电动气缸96、第一连接板97和滑动机构98,两个滑块91分别滑动设置在两个滑轨5的内部,两个滑块91的一端均固定连接有支撑板92,两个支撑板92的顶部固定设有安装柱93,安装柱93表面的两侧均滑动连接有滑杆95,安装柱93表面的中部固定设有第一电动气缸96,两个滑杆95的顶端固定连接有第一连接板97,第一连接板97的底端与第一电动气缸96的伸缩端固定连接,两个滑杆95的底端固定连接有切刀94,两个支撑板92的底端设有滑动机构98;Cutting assembly 9 comprises two
两个支撑板92的一侧均固定连接有连接座7,两个连接座7的表面均螺纹连接有锁紧螺栓11,两个锁紧螺栓11的一端均固定连接有吸盘12,两个支撑板92的中部固定设有钢板15;One side of the two
第一电动气缸96通过第一电动气缸开关与电源电性连接;The first
具体的,如图1、图2和图3所示,首先通过工作台1底端的支撑柱2将裁切装置搬运到合适的位置,接着通过工作台1表面的刻度尺13调节切割组件9,通过滑块91与滑轨5的相互配合对支撑板92进行左右滑动,从而支撑板92带动安装柱93与切刀94进行同步运动,从而对硅胶发泡板切割的长度进行调整,接着通过连接座7拧动锁紧螺栓11,锁紧螺栓11一端的吸盘12对滑轨5进行挤压吸附,从而对切割组件9进行锁紧固定,开启电机开关,滑动机构98将硅胶发泡板带入到工作台1表面,当硅胶发泡板一端接触到隔挡组件10表面后,开启第一电动气缸开关,第一电动气缸96的伸缩端进行收缩,第一电动气缸96的伸缩端带动第一连接板97和滑杆95向下运动,从而切刀94与钢板15相接触对硅胶发泡板进行切割,切割完成后通过第一电动气缸96将切刀94进行收回,开启第二电动气缸开关,降低隔挡组件10的高度,便于工作人员通过滑动机构98将切割好的硅胶发泡板滑出工作台1进行收纳。Specifically, as shown in Fig. 1, Fig. 2 and Fig. 3, the cutting device is first transported to a suitable position through the
实施例2:Example 2:
滑动机构98,滑动机构98包括第二连接板981、电机982、两个第一连接块983、辊轴984、第一皮带轮985、皮带986、橡胶层987和第二皮带轮988,第二连接板981固定设置在两个支撑板92的底端,第二连接板981表面的一侧固定设有电机982,电机982的传动轴固定设有第一皮带轮985,第二连接板981表面的另一侧固定设有两个等距设置的第一连接块983,两个第一连接块983的顶部转动连接有辊轴984,辊轴984的表面固定设有橡胶层987,辊轴984的一端固定设有第二皮带轮988,第一皮带轮985与第二皮带轮988之间传动连接有皮带986;
电机982通过电机开关与电源电性连接;The
具体的,如图1、图2和图4所示,首先电机982的传动轴带动第二皮带轮988进行同步转动,接着第二皮带轮988通过皮带986对第一皮带轮985进行同步转动,从而第一皮带轮985带动辊轴984进行同步转动,辊轴984表面的橡胶层987增加与硅胶发泡板相接触的摩擦力,便于推动硅胶发泡板向前运动。Specifically, as shown in Fig. 1, Fig. 2 and Fig. 4, first the drive shaft of the
实施例3:Example 3:
隔挡组件10包括固定座101、阻挡板102、两个滑动槽103、两个第二连接块104、固定板105、第二电动气缸106和安装台107,固定座101的顶部固定设置在工作台1的一端,固定座101的底端固定连接有安装台107,固定座101的顶端滑动连接有阻挡板102,固定座101的表面开设有两个等距设置的滑动槽103,两个滑动槽103的内部均滑动连接有第二连接块104,且两个第二连接块104的一端与阻挡板102的表面固定连接,两个第二连接块104的另一端固定连接有固定板105,安装台107顶端的一侧固定连接有第二电动气缸106,第二电动气缸106的伸缩端与固定板105的底端固定连接;The
第二电动气缸106通过第二电动气缸开关与电源电性连接;The second
具体的,如图1、图2和图5所示,首先第二电动气缸106的伸缩端带动固定板105与第二连接块104向下运动,第二连接块104通过滑动槽103带动阻挡板102向下运动,滑动槽103通过固定座101进行收回。Specifically, as shown in Fig. 1, Fig. 2 and Fig. 5, firstly, the telescopic end of the second
工作原理:具体使用时,本实用新型一种硅胶发泡板定长裁切装置,首先通过工作台1底端的支撑柱2将裁切装置搬运到合适的位置,接着通过工作台1表面的刻度尺13调节切割组件9,通过滑块91与滑轨5的相互配合对支撑板92进行左右滑动,从而支撑板92带动安装柱93与切刀94进行同步运动,从而对硅胶发泡板切割的长度进行调整,接着通过连接座7拧动锁紧螺栓11,锁紧螺栓11一端的吸盘12对滑轨5进行挤压吸附,从而对切割组件9进行锁紧固定,开启电机开关,电机982的传动轴带动第二皮带轮988进行同步转动,接着第二皮带轮988通过皮带986对第一皮带轮985进行同步转动,从而第一皮带轮985带动辊轴984进行同步转动,辊轴984表面的橡胶层987增加与硅胶发泡板相接触的摩擦力,便于推动硅胶发泡板向前运动,当硅胶发泡板一端接触到隔挡组件10表面后,开启第一电动气缸开关,第一电动气缸96的伸缩端进行收缩,第一电动气缸96的伸缩端带动第一连接板97和滑杆95向下运动,从而切刀94与钢板15相接触对硅胶发泡板进行切割,切割完成后通过第一电动气缸96将切刀94进行收回,开启第二电动气缸开关,第二电动气缸106的伸缩端带动固定板105与第二连接块104向下运动,第二连接块104通过滑动槽103带动阻挡板102向下运动,滑动槽103通过固定座101进行收回,便于工作人员通过滑动机构98将切割好的硅胶发泡板滑出工作台1进行收纳。Working principle: when in use, the utility model is a fixed-length cutting device for silica gel foam board. Firstly, the cutting device is transported to a suitable position through the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (7)
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