Carrier band stamping forming device for metal plate resistor
Technical Field
The utility model relates to a carrier band technical field especially relates to a metal plate is carrier band stamping forming device for resistor.
Background
The resistor is a two-terminal electronic element which is made of a resistance material, has a certain structural form and can play a role in limiting current passing in a circuit, the resistor with unchangeable resistance is called a fixed resistor, the resistor with variable resistance is called a potentiometer or a variable resistor, and the ideal resistor is linear, namely instantaneous current passing through the resistor is in direct proportion to applied instantaneous voltage. Some special resistors, such as thermistors, piezoresistors, and sensitive elements, have a non-linear voltage versus current relationship. The resistor is the most used element in the electronic circuit, usually forms different series according to power and resistance value, for circuit designer to choose, the resistor is mainly used to regulate and stabilize current and voltage in the circuit, can be used as shunt and voltage divider, also can be used as circuit matching load.
The metal plate resistor is a common resistor, the carrier tape is used as an important component of the metal plate resistor, the carrier tape is found in the processing and manufacturing process, the existing carrier tape is soft in material and easy to deform before stamping, particle dust can be adhered to the carrier tape during stamping, and the product can have hollow phenomena after stamping forming, so that the product quality is affected, and therefore the carrier tape stamping forming device for the metal plate resistor is provided for solving the problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving and having the area among the prior art because the material is softer, warp easily before the punching press, simultaneously when the carrier band punching press, can be stained with the granule dust, hole hollow hole's phenomenon can appear in the stamping forming back product, has caused the influence shortcoming to the quality of product, and the carrier band stamping forming device for the metal sheet resistor that provides.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a carrier band punch forming device for a metal plate resistor comprises a base, wherein both sides of the top of the base are fixedly connected with fixing frames, one side of the left fixing frame is fixedly connected with a fixing rod, a feeding wheel is arranged on the fixing rod, one side of the right fixing frame is fixedly connected with a first motor, a discharging wheel is arranged on an output shaft of the first motor, the top of the base is fixedly connected with a vertical plate,
the automatic carrier tape leveling device comprises a leveling mechanism which is arranged on a vertical plate and used for leveling a carrier tape, wherein the top of a base is fixedly connected with a fixed plate, and one side of the fixed plate is fixedly connected with a protection box;
still including setting up the elevating system in the protective housing, the last clean mechanism that is equipped with clean dust of elevating system, the fixed case of one side fixedly connected with of fixed plate, the inside of fixed case is equipped with the punching press mechanism that is used for the punching press, can extrude the flattening to the carrier band of different thickness through leveling mechanism, warp before preventing the punching press, can get rid of the dust on the carrier band through clean mechanism, avoid causing the defective products.
Preferably, leveling mechanism is including first runner, second runner, and one side of two risers is all seted up flutedly, the equal fixedly connected with spring of top inner wall of two recesses, the equal sliding connection of both sides inner wall of two recesses has the slider, the bottom of spring and the top fixed connection of slider, the fixed cover of first runner is established on first runner, the both ends of first runner rotate with the one side rotation that two sliders are close to each other respectively and be connected, the fixed cover of second runner is established on the second runner, the both ends of second runner rotate with the one side rotation that two risers are close to each other respectively and be connected, first runner is laminated with the second runner mutually, and when the carrier band passed through first runner and second runner, owing to set up the spring, enable slider and first runner and carry out elastic adjustment, produce extruded power to first runner simultaneously to can extrude the flattening to the carrier band of different thickness, make the more level of carrier band, the processing of the next process of being convenient for.
Preferably, elevating system is including second motor, lead screw and screw-nut, the elongated hole has been seted up to one side of guard box, one side of second motor and one side inner wall fixed connection of guard box, the one end of lead screw and the output fixed connection of second motor, screw-nut and lead screw threaded connection, the other end of lead screw is connected with the bottom inner wall rotation of guard box, and the output of second motor rotates the rotation that has driven the lead screw, has driven the longitudinal movement of screw-nut and binding dust cylinder simultaneously, makes the binding dust cylinder and the laminating of carrier band, can get rid of the dust for the carrier band of different thickness.
Preferably, the cleaning mechanism comprises a dust-binding roller, a clamping block and a bolt, the dust-binding roller is used for cleaning dust, the top of the dust-binding roller is fixedly connected with the bottom of the clamping block, the bottom of one side of the screw-nut is provided with a clamping groove matched with the clamping block, the bolt is in threaded connection with the screw-nut, and granular dust on the carrier belt is removed through the dust-binding roller, so that defective products are avoided.
Preferably, punching press mechanism is including cylinder and template, the bottom of cylinder and the bottom inner wall fixed connection of fixed case, the output of cylinder run through the bottom of fixed case and with the top fixed connection of template, one side fixedly connected with backup pad of fixed plate is located the below of template, and the output of cylinder has driven the pushing down of template, and template and backup pad can the shaping to the mutual extrusion of carrier band.
Preferably, the spout has all been seted up to recess both sides inner wall on the riser, and equal sliding connection has the draw runner on the inner wall of two spouts, and one side that two draw runners are close to each other respectively with the both sides fixed connection of slider, can make the slider reduce frictional force when sliding through draw runner and spout, gliding more smooth and easy.
Has the advantages that: due to the fact that the second motor, the screw rod nut and the dust-sticking roller are arranged, the output end of the second motor rotates to drive the screw rod to rotate, and meanwhile the screw rod nut and the dust-sticking roller are driven to longitudinally move, the dust-sticking roller is attached to the carrier tape, dust can be removed for carrier tapes with different thicknesses, and defective products are avoided;
owing to set up first runner and second runner, the carrier band is owing to set up the spring when first runner and second runner, enables slider and first runner and carries out the elastic adjustment, produces extruded power to first runner simultaneously to can extrude the flattening to the carrier band of different thickness, make the more level and smooth of carrier band, the processing of the next procedure of being convenient for.
The utility model discloses rational in infrastructure, can extrude the flattening to the carrier band of different thickness through leveling mechanism, make the more level and smooth of carrier band, the processing of the next procedure of being convenient for can get rid of the dust on the carrier band through clean mechanism, avoids causing the defective products.
Drawings
Fig. 1 is a schematic front view of a carrier tape punch forming device for a metal plate resistor according to the present invention;
fig. 2 is a rear view schematically illustrating a carrier tape punch forming device for a metal plate resistor according to the present invention;
fig. 3 is a schematic view of a protection box of a carrier tape punch forming device for a metal plate resistor according to the present invention;
fig. 4 is a schematic diagram of a spring of a carrier tape punch forming device for a metal plate resistor according to the present invention;
fig. 5 is a schematic view of a cylinder of a carrier tape punch forming device for a metal plate resistor according to the present invention;
fig. 6 is a schematic view of a first rotary wheel of the carrier tape punch forming device for the metal plate resistor provided by the present invention.
In the figure: 1. a base; 2. a feeding wheel; 3. a fixed mount; 4. a vertical plate; 5. a protection box; 6. a fixing plate; 7. a template; 8. a blanking wheel; 9. fixing the rod; 10. a second motor; 11. a screw rod; 12. a feed screw nut; 13. a bolt; 14. a dust-binding roller; 15. a spring; 16. a slider; 17. a slide bar; 18. a cylinder; 19. a first runner; 20. a second runner; 21. a first rotating lever; 22. a second rotating lever; 23. a first motor; 24. a chute.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Example one
Referring to fig. 1-6, a carrier tape punch forming device for a metal plate resistor comprises a base 1, wherein both sides of the top of the base 1 are fixedly connected with a fixing frame 3, one side of the left fixing frame 3 is fixedly connected with a fixing rod 9, the fixing rod 9 is provided with a feeding wheel 2, one side of the right fixing frame 3 is fixedly connected with a first motor 23, an output shaft of the first motor 23 is provided with a discharging wheel 8, the top of the base 1 is fixedly connected with a vertical plate 4, the carrier tape punch forming device comprises a leveling mechanism arranged on the vertical plate 4 and used for leveling a carrier tape, the top of the base 1 is fixedly connected with a fixing plate 6, and one side of the fixing plate 6 is fixedly connected with a protection box 5; still including setting up the elevating system in protection box 5, the last clean mechanism that is equipped with clean dust of elevating system, the fixed case of one side fixedly connected with of fixed plate 6, the inside of fixed case is equipped with the punching press mechanism that is used for the punching press, can extrude the flattening to the carrier band of different thickness through leveling mechanism, warp before preventing the punching press, can get rid of the dust on the carrier band through clean mechanism, avoid causing the defective products.
Example two
The improvement on the basis of the first embodiment: a carrier tape punch forming device for a metal plate resistor comprises a base 1, wherein both sides of the top of the base 1 are fixedly connected with a fixed frame 3, one side of the fixed frame 3 at the left side is fixedly connected with a fixed rod 9, a feeding wheel 2 is arranged on the fixed rod 9, one side of the fixed frame 3 at the right side is fixedly connected with a first motor 23, an output shaft of the first motor 23 is provided with a discharging wheel 8, the top of the base 1 is fixedly connected with a vertical plate 4, the carrier tape punch forming device comprises a leveling mechanism arranged on the vertical plate 4 and used for leveling a carrier tape, the leveling mechanism comprises a first rotating wheel 19, a second rotating wheel 20, a first rotating wheel 21 and a second rotating wheel 22, one side of each of the two vertical plates 4 is provided with a groove, the inner walls at the tops of the two grooves are fixedly connected with springs 15, the inner walls at both sides of the two grooves are respectively and slidably connected with a sliding block 16, the bottom ends of the springs 15 are fixedly connected with the tops of the sliding blocks 16, the first rotating wheel 19 is fixedly sleeved on the first rotating rod 21, the two ends of the first rotating rod 21 are respectively rotatably connected with one side of the two sliding blocks 16 close to each other, the second rotating rod 20 is fixedly sleeved on the second rotating rod 22, the inner walls of the two sides of the groove on the vertical plate 4 are respectively provided with a sliding groove 24, the inner walls of the two sliding grooves 24 are respectively and slidably connected with a sliding strip 17, one side of the two sliding strips 17 close to each other is respectively and fixedly connected with the two sides of the sliding blocks 16, the sliding strips 17 and the sliding grooves 24 can reduce the friction force when the sliding blocks 16 slide, the sliding is smoother, the two ends of the second rotating rod 22 are respectively and rotatably connected with one side of the two vertical plates 4 close to each other, the first rotating wheel 19 is attached to the second rotating wheel 20, when the carrier tape passes through the first rotating wheel 19 and the second rotating wheel 20, the spring 15 is arranged, so that the sliding blocks 16 and the first rotating wheel 19 can be elastically adjusted, thereby the carrier tapes with different thicknesses can be extruded and leveled, the carrier band is more flat, the processing of the next procedure is facilitated, the top of the base 1 is fixedly connected with a fixing plate 6, and one side of the fixing plate 6 is fixedly connected with a protection box 5; the lifting mechanism is arranged in the protection box 5 and comprises a second motor 10, a screw rod 11 and a screw rod nut 12, one side of the protection box 5 is provided with a long hole, one side of the second motor 10 is fixedly connected with the inner wall of one side of the protection box 5, one end of the screw rod 11 is fixedly connected with the output end of the second motor 10, the screw rod nut 12 is in threaded connection with the screw rod 11, the other end of the screw rod 11 is rotatably connected with the inner wall of the bottom of the protection box 5, the output end of the second motor 10 rotates to drive the screw rod 11 to rotate, meanwhile, the screw rod nut 12 and the dust-sticking roller 14 are driven to longitudinally move, the dust-sticking roller 14 is attached to a carrier tape and can be adjusted for carrier tapes with different thicknesses, the lifting mechanism is provided with a dust cleaning mechanism, the cleaning mechanism comprises the dust-sticking roller 14 for cleaning dust, a clamping block and a bolt 13, the top of dust-binding roller 14 and the bottom fixed connection of fixture block, the draw-in groove with fixture block looks adaptation is seted up to one side bottom of screw-nut 12, bolt 13 and screw-nut 12 threaded connection, get rid of the dust on the carrier band through dust-binding roller 14, avoid causing the defective products, one side fixedly connected with fixed case of fixed plate 6, the inside of fixed case is equipped with the punching press mechanism that is used for the punching press, punching press mechanism is including cylinder 18 and template 7, the bottom of cylinder 18 and the bottom inner wall fixed connection of fixed case, the output of cylinder 18 run through the bottom of fixed case and with the top fixed connection of template 7, one side fixedly connected with backup pad of fixed plate 6 is located the below of template 7, the output of cylinder 18 has driven the pushing down of template 7, the mutual extrusion of template 7 and backup pad to the carrier band can the shaping.
The utility model discloses the theory of operation: in use, the carrier tape is first mounted on the loading wheel 2, then passed through the first wheel 19 and the second wheel 20, and the feeding wheel is fixed on the feeding wheel 8, then the second motor 10 is started, the output end of the second motor 10 rotates to drive the screw rod 11 to rotate, meanwhile, the longitudinal movement of the feed screw nut 12 and the dust-binding roller 14 is driven, so that the dust-binding roller 14 is attached to the carrier tape, can adjust carrier tapes with different thicknesses, then the first motor 23 and the air cylinder 18 are started, the rotation of the output end of the first motor 23 drives the blanking wheel 8 to rotate, the rotation of the blanking wheel 8 drives the carrier tapes to move, when the carrier tapes pass through the first rotating wheel 19 and the second rotating wheel 20, due to the arrangement of the spring 15, the slider 16 and the first rotating wheel 19 can be elastically adjusted, and meanwhile, the extrusion force is generated on the first rotating wheel 19, thereby carrying out extrusion and leveling on the carrier bands with different thicknesses, leading the carrier bands to be more smooth and convenient for the processing of the next procedure, then leading the carrier bands to pass below the dust-binding roller 14, leading the movement of the carrier bands to drive the dust-binding roller 14 to roll, thereby removing the particle dust on the carrier tape and avoiding causing defective products, when the carrier tape passes above the supporting plate, the output end of the air cylinder 18 drives the template 7 to be pressed down, the template 7 and the supporting plate extrude the carrier tape mutually to be formed, the carrier tape is received in the blanking wheel 8 after being formed, when the dust-binding roller 14 needs to be replaced, the bolt 13 is firstly twisted outwards, one end of the bolt 13 is separated from the fixture block, then the dust-binding roller 14 is pulled downwards, the fixture block is moved out of the clamping groove, so that the dust-binding roller 14 can be taken down for replacement, then a new dust-sticking roller 14 is replaced, the clamping block is inserted into the clamping groove, and then the bolt 13 is twisted inwards, so that one end of the bolt 13 is attached to the clamping block.
However, as is well known to those skilled in the art, the working principle and wiring method of the second motor 10, the first motor 23 and the cylinder 18 are common and are conventional means or common knowledge, and will not be described herein, and those skilled in the art can make any choice according to their needs or convenience.
Above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be covered within the protection scope of the present invention.