CN217795549U - Static mixing device for liquid-liquid mixing - Google Patents

Static mixing device for liquid-liquid mixing Download PDF

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CN217795549U
CN217795549U CN202222005623.0U CN202222005623U CN217795549U CN 217795549 U CN217795549 U CN 217795549U CN 202222005623 U CN202222005623 U CN 202222005623U CN 217795549 U CN217795549 U CN 217795549U
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mixing
liquid
cylinder
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周园园
顾群群
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Jiangsu Yichu New Materials Co ltd
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Jiangsu Yichu New Materials Co ltd
Nanjing Crystal New Materials Co ltd
NANJING YOUTIAN METAL TECHNOLOGY CO LTD
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Abstract

本实用新型公开了一种用于液液混合的静态混合装置,包括进料部和混合部,进料部和混合部通过管道连接,其中:进料部呈“Y”形且设有第一进料口和第二进料口;混合部包括筒体和筒体内的辅助件,筒体的一端与管道连接,筒体的另一端设置有出料口;管道内壁交错排布有叶片,采用本实用新型方案,在进料口与设备主体之间增加带有旋向不同的叶片的管道进行流体的初步分流混合,再通过在螺旋板的不同位置增设倒流部件来改变流体的运动方向,提高混合效果,解决传统静态混合器混合效果差的问题,本实用新型的装置内部无运动部件,属于低能耗设备,有利于节能环保。

Figure 202222005623

The utility model discloses a static mixing device for liquid-liquid mixing, which comprises a feeding part and a mixing part, which are connected by pipelines, wherein: the feeding part is in the shape of a "Y" and is provided with a first The feed port and the second feed port; the mixing part includes a cylinder and auxiliary parts in the cylinder, one end of the cylinder is connected to the pipeline, and the other end of the cylinder is provided with a discharge port; the inner wall of the pipeline is staggered with blades, using According to the proposal of the utility model, a pipeline with blades with different rotation directions is added between the feed port and the main body of the equipment to carry out preliminary shunting and mixing of the fluid, and then the movement direction of the fluid is changed by adding reverse flow components at different positions of the spiral plate, and the improvement is improved. The mixing effect solves the problem of poor mixing effect of traditional static mixers. The utility model has no moving parts inside and belongs to low energy consumption equipment, which is conducive to energy saving and environmental protection.

Figure 202222005623

Description

一种用于液液混合的静态混合装置A static mixing device for liquid-liquid mixing

技术领域technical field

本实用新型属于液液混合领域,更具体地说,本实用新型涉及一种用于液液混合的静态混合装置。The utility model belongs to the field of liquid-liquid mixing, more specifically, the utility model relates to a static mixing device for liquid-liquid mixing.

背景技术Background technique

工业上现有的液液混合方法主要有:机械搅拌;气流搅拌;静态混合等方式。但机械搅拌等传统搅拌设备占地面积大,效率低,且属于高能耗设备,不利用节能环保;气流搅拌在相同的混合程度下功耗要高于机械搅拌,且气流会带走液体中的挥发组分,造成物料损耗,在一定程度上造成资源浪费。静态混合管道内没有运动部件,让流体在管线中流动冲击各种类型板元件,增加流体层流流动的速度梯度或形成湍流,但现有的静态混合器,大多数混合效果较差。The existing liquid-liquid mixing methods in the industry mainly include: mechanical stirring; airflow stirring; static mixing and other methods. However, traditional mixing equipment such as mechanical stirring has a large area, low efficiency, and is a high-energy-consuming equipment that does not take advantage of energy conservation and environmental protection; the power consumption of airflow stirring is higher than that of mechanical stirring at the same mixing degree, and the airflow will take away the liquid in the liquid. Volatile components cause material loss and waste resources to a certain extent. There are no moving parts in the static mixing pipeline, allowing the fluid to flow in the pipeline and impact various types of plate elements, increasing the velocity gradient of the fluid laminar flow or forming turbulent flow, but most of the existing static mixers have poor mixing effects.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供可以改善传统静态混合器混合效率低的一种用于液液混合的静态混合装置。The technical problem to be solved by the utility model is to provide a static mixing device for liquid-liquid mixing that can improve the low mixing efficiency of traditional static mixers.

为了实现上述目的,本实用新型采取的技术方案为:一种用于液液混合的静态混合装置,包括进料部和混合部,进料部和混合部通过管道连接,其中:进料部呈“Y”形且设有第一进料口和第二进料口;混合部包括筒体和筒体内的辅助件,筒体的一端与管道连接,筒体的另一端设置有出料口;管道内壁交错排布有叶片。In order to achieve the above purpose, the technical solution adopted by the utility model is: a static mixing device for liquid-liquid mixing, including a feeding part and a mixing part, the feeding part and the mixing part are connected by a pipeline, wherein: the feeding part is "Y" shape with a first feed inlet and a second feed inlet; the mixing part includes a cylinder and auxiliary parts in the cylinder, one end of the cylinder is connected to a pipeline, and the other end of the cylinder is provided with a discharge port; Blades are staggeredly arranged on the inner wall of the pipe.

本实用新型公开了一种用于液液混合的静态混合装置,所述辅助件包括多个旋向不同螺旋板和多个固定设置在螺旋板上的倒流件,其中相邻两螺旋板垂直放置。The utility model discloses a static mixing device for liquid-liquid mixing. The auxiliary parts include a plurality of spiral plates with different rotation directions and a plurality of reverse flow parts fixedly arranged on the spiral plates, wherein two adjacent spiral plates are placed vertically .

通过上述设置:相邻两螺旋板垂直放置是用于对混合液体的分流和混合,在筒体内部螺旋板上的不同位置增设倒流部件,其作用是改变流体在筒体内的流动方向,形成湍流,从而增强混合效果,提高混合的效率。Through the above settings: the vertical placement of two adjacent spiral plates is used to divide and mix the mixed liquid, and add reverse flow components at different positions on the spiral plates inside the cylinder, its function is to change the flow direction of the fluid in the cylinder and form turbulent flow , thereby enhancing the mixing effect and improving the mixing efficiency.

本实用新型公开了一种用于液液混合的静态混合装置,所述第一进料口和第二进料口的底部均设有阀门。The utility model discloses a static mixing device for liquid-liquid mixing. The bottoms of the first feeding port and the second feeding port are both provided with valves.

通过上述设置:在进料口底部设置阀门用于对加料的量进行控制,使得整个装置的运行更加流畅。Through the above setting: a valve is set at the bottom of the feeding port to control the amount of feeding, so that the operation of the whole device is smoother.

本实用新型公开了一种用于液液混合的静态混合装置,所述叶片的长度处于管道直径的四分之三到八分之七之间,叶片与管壁之间的夹角为45°。The utility model discloses a static mixing device for liquid-liquid mixing, the length of the blade is between three-quarters and seven-eighths of the pipe diameter, and the included angle between the blade and the pipe wall is 45° .

通过上述设置:叶片的长度和叶片与管壁之间的夹角是用于改变流体的运动方向,增强混合效果的。Through the above setting: the length of the blade and the angle between the blade and the pipe wall are used to change the direction of fluid movement and enhance the mixing effect.

本实用新型公开了一种用于液液混合的静态混合装置,所述倒流件固定设置在螺旋板正反面的对应位置。The utility model discloses a static mixing device used for mixing liquid and liquid, and the reversing parts are fixedly arranged on the corresponding positions on the front and back of the spiral plate.

采用本实用新型方案,同现有技术相比,具有以下有益效果:Adopting the utility model scheme, compared with the prior art, has the following beneficial effects:

1、在进料口与设备主体之间增加带有旋向不同的叶片的管道进行流体的初步分流混合,再通过在螺旋板的不同位置增设倒流部件来改变流体的运动方向,提高混合效果,解决传统静态混合器混合效果差的问题。1. Add a pipeline with blades with different rotation directions between the feed inlet and the main body of the equipment to carry out the preliminary flow separation and mixing of the fluid, and then change the movement direction of the fluid by adding reverse flow components at different positions of the spiral plate to improve the mixing effect. Solve the problem of poor mixing effect of traditional static mixers.

2、本实用新型的装置内部无运动部件,属于低能耗设备,有利于节能环保;物料在混合过程中全程在筒体内,出料时可以全部收集,不会产生物料的流失。2. There are no moving parts inside the device of the utility model, which belongs to low energy consumption equipment, which is conducive to energy saving and environmental protection; the materials are in the cylinder during the whole process of mixing, and can be collected completely when discharging, without loss of materials.

以下将结合附图和实施例,对本实用新型进行较为详细的说明。The utility model will be described in detail below in conjunction with the accompanying drawings and embodiments.

附图说明Description of drawings

下面对本说明书各幅附图所表达的内容及图中的标记作简要说明:The following is a brief description of the content expressed in the drawings of this manual and the marks in the drawings:

图1为本实用新型的示意图;Fig. 1 is the schematic diagram of the utility model;

图中标记为:1、第一进料口;2、第二进料口;3、阀门;4、管道;5、叶片;6、筒体;7、螺旋板;8、倒流件;9、出料口。The marks in the figure are: 1. The first feed inlet; 2. The second feed inlet; 3. Valve; 4. Pipeline; 5. Blade; 6. Cylinder; 7. Spiral plate; Outlet.

具体实施方式Detailed ways

下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理、制造工艺及操作使用方法等,作进一步详细的说明,以帮助本领域的技术人员对本实用新型的技术构思、技术方案有更完整、准确和深入的理解。Below with reference to the accompanying drawings, through the description of the embodiments, the specific implementation of the present utility model, such as the shape, structure, mutual position and connection relationship between each part, the function and working principle of each part, and manufacturing of the utility model. The process, operation and use methods, etc. are further described in detail to help those skilled in the art have a more complete, accurate and in-depth understanding of the technical concept and technical solution of the present utility model.

由图1所示的一种用于液液混合的静态混合装置,包括进料部和混合部,进料部和混合部通过管道4连接,其中:进料部呈“Y”形且设有第一进料口1和第二进料口2;混合部包括筒体6和筒体6内的辅助件,筒体6的一端与管道4连接,筒体6的另一端设置有出料口9;管道4内壁交错排布有叶片5,辅助件包括多个旋向不同螺旋板7和多个固定设置在螺旋板7上的倒流件8,其中相邻两螺旋板7垂直放置,第一进料口1和第二进料口2的底部均设有阀门3,叶片5的长度处于管道4直径的四分之三到八分之七之间,叶片5与管壁之间的夹角为45°,倒流件8固定设置在螺旋板7正反面的对应位置。A static mixing device for liquid-liquid mixing shown in Figure 1 includes a feeding part and a mixing part, and the feeding part and the mixing part are connected by a pipeline 4, wherein: the feeding part is in the shape of a "Y" and is equipped with The first feed port 1 and the second feed port 2; the mixing part includes a cylinder 6 and auxiliary parts in the cylinder 6, one end of the cylinder 6 is connected to the pipeline 4, and the other end of the cylinder 6 is provided with a discharge port 9. Blades 5 are staggeredly arranged on the inner wall of the pipeline 4, and the auxiliary parts include a plurality of spiral plates 7 with different rotation directions and a plurality of reverse flow parts 8 fixedly arranged on the spiral plates 7, wherein two adjacent spiral plates 7 are placed vertically, and the first The bottoms of the feed inlet 1 and the second feed inlet 2 are provided with a valve 3, the length of the blade 5 is between three-quarters and seven-eighths of the diameter of the pipe 4, and the angle between the blade 5 and the pipe wall is is 45°, and the reverse flow member 8 is fixedly arranged at the corresponding position on the front and back of the spiral plate 7 .

工作原理及方法Working principle and method

首先将需要混合的A、B料分别置于第一进料口1和第二进料口2中,打开第一进料口1和第二进料口2底部的阀门3,A料和B料进入管道4后在叶片5的阻隔下开始沿着同一路径向下运动并且混合,随后从管道4进入筒体6中,再在螺旋板7和位于螺旋板7的不同位置的倒流件8来改变流体的运动方向,形成湍流,进一步提高混合效果,最后随着料不断的增多,经过筒体6混合的料从出料口9排出,最后收集。First, put the A and B materials that need to be mixed into the first feed port 1 and the second feed port 2 respectively, open the valve 3 at the bottom of the first feed port 1 and the second feed port 2, and the materials A and B After the material enters the pipe 4, it begins to move downward along the same path and mixes under the obstruction of the blade 5, and then enters the cylinder 6 from the pipe 4, and then flows through the spiral plate 7 and the reverse flow member 8 located at a different position of the spiral plate 7. Change the movement direction of the fluid to form turbulent flow to further improve the mixing effect. Finally, as the material continues to increase, the material mixed through the cylinder 6 is discharged from the discharge port 9 and finally collected.

上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model.

Claims (5)

1. A static mixing device for liquid-liquid mixing, comprising a feed section and a mixing section, which are connected by a conduit (4), wherein:
the feeding part is Y-shaped and is provided with a first feeding hole (1) and a second feeding hole (2);
the mixing part comprises a cylinder body (6) and an auxiliary part in the cylinder body (6), one end of the cylinder body (6) is connected with the pipeline (4), and the other end of the cylinder body (6) is provided with a discharge hole (9);
blades (5) are arranged on the inner wall of the pipeline (4) in a staggered way.
2. A static mixing device for mixing liquids and liquids as in claim 1, characterised by the fact that said auxiliary elements comprise a plurality of spiral plates (7) with different directions of rotation and a plurality of counter-flow elements (8) fixed to the spiral plates (7), in which two adjacent spiral plates (7) are placed vertically.
3. A static mixing device for liquid-liquid mixing according to claim 1, characterised in that the bottom of the first inlet (1) and the bottom of the second inlet (2) are provided with valves (3).
4. A static mixing device for liquid-liquid mixing according to claim 1, characterised in that the length of the blades (5) is between three quarters and seven eighths of the diameter of the pipe (4), the angle between the blades (5) and the pipe (4) being 45 °.
5. A static mixer device for the mixing of liquids and liquids as in claim 2, characterised by the fact that said counter-flow members (8) are fixedly arranged in correspondence of the front and the back of the spiral plate (7).
CN202222005623.0U 2022-07-27 2022-08-01 Static mixing device for liquid-liquid mixing Active CN217795549U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ310177B6 (en) * 2023-08-07 2024-10-23 Vysoké Učení Technické V Brně An equipment for the intake and mixing of stream of gases or liquids in another stream of gases or liquids

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ310177B6 (en) * 2023-08-07 2024-10-23 Vysoké Učení Technické V Brně An equipment for the intake and mixing of stream of gases or liquids in another stream of gases or liquids

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Effective date of registration: 20250428

Address after: No. 10 Xindai West Road, Xinyi Economic Development Zone, Xuzhou City, Jiangsu Province 221400

Patentee after: Jiangsu Yichu New Materials Co.,Ltd.

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Address before: 211164 Guli Street Industrial Concentration Zone, Jiangning District, Nanjing City, Jiangsu Province

Patentee before: Nanjing Youtian Metal Technology Co.,Ltd.

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Patentee before: Jiangsu Yichu New Materials Co.,Ltd.

Patentee before: Nanjing Crystal New Materials Co.,Ltd.

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