CN217776883U - Guide vane spindle nose mounting tool - Google Patents
Guide vane spindle nose mounting tool Download PDFInfo
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- CN217776883U CN217776883U CN202221335090.6U CN202221335090U CN217776883U CN 217776883 U CN217776883 U CN 217776883U CN 202221335090 U CN202221335090 U CN 202221335090U CN 217776883 U CN217776883 U CN 217776883U
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本实用新型公开了一种导叶轴头安装工具,属于水电设备维护工具领域。包括支撑板、若干螺纹拉杆、若干调平螺母和若干中空千斤顶,支撑板上开设有若干通孔,若干螺纹拉杆环绕支撑板的中心均匀分布,螺纹拉杆的中心轴相互平行,若干螺纹拉杆的一端贯穿通孔,另一端穿过导叶轴头的细牙螺孔与外导环可拆连接;每一螺纹拉杆上均螺装有调平螺母,支撑板位于调平螺母与导叶轴头之间;中空千斤顶上设置有一贯穿孔,每一中空千斤顶通过贯穿孔套装在一螺纹拉杆上,中空千斤顶一端与支撑板相抵,另一端与导叶轴头相抵。解决导叶轴头发生微小偏转,使导叶轴头的安装困难,影响安装进度,也会对导叶轴和导叶轴头的配合精度产生影响的技术问题。
The utility model discloses a guide vane shaft head installation tool, which belongs to the field of hydroelectric equipment maintenance tools. It includes a support plate, several threaded rods, several leveling nuts and several hollow jacks. There are several through holes on the support plate, and several threaded rods are evenly distributed around the center of the support plate. The central axes of the threaded rods are parallel to each other. One end of several threaded rods Through the through hole, the other end passes through the fine-pitch screw hole of the guide vane shaft head and is detachably connected with the outer guide ring; each threaded rod is screwed with a leveling nut, and the support plate is located between the leveling nut and the guide vane shaft head There is a through hole on the hollow jack, and each hollow jack is set on a threaded tie rod through the through hole. One end of the hollow jack is against the support plate, and the other end is against the shaft head of the guide vane. Solve the technical problem that the small deflection of the guide vane shaft head makes the installation of the guide vane shaft head difficult, affects the installation progress, and also affects the matching accuracy of the guide vane shaft and the guide vane shaft head.
Description
技术领域technical field
本实用新型涉及水电设备维护工具领域,尤其涉及一种导叶轴头安装工具。The utility model relates to the field of maintenance tools for hydropower equipment, in particular to a guide vane shaft head installation tool.
背景技术Background technique
导水机构导叶轴及导叶轴头的结构如图1所示,导叶轴头套装在导叶轴上,导叶轴头细牙螺孔,细牙螺孔装设有内孔光滑的调节螺套,使螺栓穿过调节螺套内孔与导水机构外导环连接,从而使导叶轴头固定。电机组导水机构导叶轴头的安装时,由于电机组导叶轴头配合间隙较小,需要使导叶轴头的中轴线与导叶轴的中轴重合才能装入,装入过程中如对施加的压力不均匀,会使导叶轴头发生微小偏转,会使导叶轴头和导叶轴之间的摩擦力大大地增加,使导叶轴头的安装困难,影响安装进度,也会对导叶轴和导叶轴头的配合精度产生影响。因此有必要设计一种便于导叶轴头安装的工具。The structure of the guide vane shaft and the guide vane shaft head of the water guide mechanism is shown in Figure 1. The guide vane shaft head is set on the guide vane shaft. The fine thread screw hole of the guide vane shaft head is equipped with a smooth inner hole. Adjust the screw sleeve so that the bolt passes through the inner hole of the adjusting screw sleeve to connect with the outer guide ring of the water guiding mechanism, so that the shaft head of the guide vane is fixed. When installing the guide vane shaft head of the water guide mechanism of the motor unit, due to the small fit clearance of the guide vane shaft head of the motor unit, it is necessary to make the central axis of the guide vane shaft head coincide with the central axis of the guide vane shaft before it can be installed. If the applied pressure is not uniform, the guide vane shaft head will be slightly deflected, and the friction between the guide vane shaft head and the guide vane shaft will be greatly increased, making the installation of the guide vane shaft head difficult and affecting the installation progress. It will also affect the matching accuracy of the guide vane shaft and the guide vane shaft head. Therefore, it is necessary to design a tool that facilitates the installation of the guide vane shaft head.
发明内容Contents of the invention
本实用新型的目的是,针对上述问题,提供一种导叶轴头安装工具,解决导叶轴头安装过程中施加的压力不均匀造成导叶轴头发生微小偏转,使导叶轴头的安装困难,影响安装进度,也会对导叶轴和导叶轴头的配合精度产生影响的技术问题。The purpose of this utility model is, in view of the above problems, to provide a guide vane shaft head installation tool to solve the small deflection of the guide vane shaft head caused by the uneven pressure applied during the installation process of the guide vane shaft head, so that the installation of the guide vane shaft head It is a technical problem that affects the installation progress and also affects the matching accuracy of the guide vane shaft and the guide vane shaft head.
为达到上述目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:
一种导叶轴头安装工具,包括支撑板、若干螺纹拉杆、若干调平螺母和若干中空千斤顶,所述支撑板上开设有若干通孔,若干所述螺纹拉杆环绕所述支撑板的中心均匀分布,所述螺纹拉杆的中心轴相互平行,若干所述螺纹拉杆的一端贯穿所述通孔,另一端穿过导叶轴头的细牙螺孔与外导环可拆连接;每一所述螺纹拉杆上均螺装有所述调平螺母,所述支撑板位于调平螺母与导叶轴头之间;所述中空千斤顶上设置有一贯穿孔,每一所述中空千斤顶通过所述贯穿孔套装在一所述螺纹拉杆上,所述中空千斤顶一端与所述支撑板相抵,另一端与导叶轴头相抵。A guide vane shaft head installation tool, including a support plate, several threaded pull rods, several leveling nuts and several hollow jacks, a number of through holes are opened on the support plate, and several threaded pull rods surround the center of the support plate evenly distribution, the central axes of the threaded rods are parallel to each other, one end of several threaded rods passes through the through hole, and the other end passes through the fine-threaded screw hole of the shaft head of the guide vane and is detachably connected with the outer guide ring; each of the The leveling nuts are screwed on the threaded pull rods, and the support plate is located between the leveling nuts and the shaft head of the guide vane; a through hole is arranged on the hollow jack, and each hollow jack passes through the through hole Set on a threaded pull rod, one end of the hollow jack abuts against the support plate, and the other end abuts against the shaft head of the guide vane.
进一步的,所述支撑板呈圆盘形,所述支撑板上设置有若干呈辐射状分布的加强筋。Further, the support plate is disc-shaped, and several reinforcing ribs distributed radially are arranged on the support plate.
进一步的,所述加强筋与所述所述通孔一一对应,对应的所述加强筋与所述通孔位于所述支撑板的同一径向上。Further, the reinforcing ribs correspond to the through holes one by one, and the corresponding reinforcing ribs and the through holes are located on the same radial direction of the support plate.
进一步的,所述支撑板上设置有吊环。Further, a suspension ring is provided on the support plate.
进一步的,所述调平螺母和所述支撑板之间装设有垫片。Further, a gasket is installed between the leveling nut and the support plate.
进一步的,所述中空千斤顶为液压千斤顶。Further, the hollow jack is a hydraulic jack.
由于采用上述技术方案,本实用新型的有益效果为:Owing to adopting above-mentioned technical scheme, the beneficial effect of the utility model is:
1.本实用新型用于安装导叶轴头时,之后将螺纹拉杆一端与外导环的螺孔螺接,利用桥机或葫芦吊装导叶轴头到安装面,且吊装导叶轴头到安装面时导叶轴头的细牙螺孔套于螺纹拉杆,将中空千斤顶套将到螺纹拉杆上,之后安装受力支撑板,使支撑板上的通孔对准螺纹拉杆,使支撑板压于中空千斤顶上,在每个螺纹拉杆上装上调平螺母,使调平螺母压于支撑板上,通过调平螺母的压紧力并调整支撑板与导叶轴端面的平行度。利用驱动中空千斤顶,中空千斤顶通过受力支撑板向导叶轴头施压一个向下的顶紧力,使导叶轴头受力均匀,缓慢回装到位,实现导叶轴头的安装。基于上述,本实用新型可以使支撑板受力面与导叶轴端面调平,防止导叶轴头压入时受力不均发生微小偏转,使导叶轴头顺利装入;解决导叶轴头安装过程中施加的压力不均匀造成导叶轴头发生微小偏转,使导叶轴头的安装困难,影响安装进度,也会对导叶轴和导叶轴头的配合精度产生影响的技术问题。1. When the utility model is used to install the shaft head of the guide vane, one end of the threaded rod is screwed to the screw hole of the outer guide ring, and the shaft head of the guide vane is hoisted to the installation surface by means of a bridge machine or a hoist, and the shaft head of the guide vane is hoisted to the On the installation surface, the fine-threaded screw hole of the guide vane shaft head is put on the threaded tie rod, and the hollow jack is put on the threaded tie rod, and then the stressed support plate is installed, so that the through hole on the support plate is aligned with the threaded tie rod, so that the support plate is pressed On the hollow jack, install leveling nuts on each threaded tie rod, press the leveling nuts on the support plate, and adjust the parallelism between the support plate and the end surface of the guide vane shaft through the pressing force of the leveling nuts. By driving the hollow jack, the hollow jack exerts a downward tightening force on the guide vane shaft head through the force supporting plate, so that the guide vane shaft head is evenly stressed, and slowly returns to the position to realize the installation of the guide vane shaft head. Based on the above, the utility model can balance the force-bearing surface of the support plate with the end surface of the guide vane shaft, prevent the micro-deflection of the guide vane shaft head from uneven force when it is pressed in, and make the guide vane shaft head smoothly loaded; solve the problem of guide vane shaft The uneven pressure applied during the head installation process causes a slight deflection of the guide vane shaft head, which makes the installation of the guide vane shaft head difficult, affects the installation progress, and also affects the matching accuracy of the guide vane shaft and the guide vane shaft head. .
2.本实用新型通过设置有加强筋,可以加强支撑板的结构强度,对应的加强筋与通孔位于所述支撑板的同一径向上,可以使加强筋能够精准地承受到螺纹拉杆的力,防止支撑板的变形。2. The utility model can strengthen the structural strength of the supporting plate by providing reinforcing ribs, and the corresponding reinforcing ribs and through holes are located on the same radial direction of the supporting plate, so that the reinforcing ribs can accurately withstand the force of the threaded tie rod. Prevent deformation of the support plate.
3.本实用新型通过设置有吊环,便于支撑板的吊装;通过设置有垫片使支撑板受力更均匀,防止局部压力过大造成支撑板的变形。3. The utility model facilitates the hoisting of the support plate by being provided with lifting rings; the force of the support plate is more uniform by being provided with spacers, and prevents the deformation of the support plate caused by excessive local pressure.
附图说明Description of drawings
图1为导水机构导叶轴及导叶轴头的安装结构图;Fig. 1 is the installation structure drawing of guide vane shaft and guide vane shaft head of water guiding mechanism;
图2为本实用新型用于导叶轴头使用状态平面结构图;Fig. 2 is a plane structure diagram of the utility model for the use state of the guide vane shaft head;
图3为本实用新型支撑板俯视图。Fig. 3 is a top view of the support plate of the present invention.
附图中,1-导叶轴、2-导叶轴头、3-调节螺套、4-外导环、5-支撑板、6-螺纹拉杆、7-调平螺母、8-中空千斤顶、9-通孔、10--加强筋、11-吊环、12-垫片。In the accompanying drawings, 1-guide vane shaft, 2-guide vane shaft head, 3-adjusting screw sleeve, 4-outer guide ring, 5-support plate, 6-thread tie rod, 7-leveling nut, 8-hollow jack, 9-through hole, 10-reinforcing rib, 11-hanging ring, 12-pad.
具体实施方式Detailed ways
以下结合附图对实用新型的具体实施进一步说明。The specific implementation of the utility model is further described below in conjunction with the accompanying drawings.
在本实用新型的描述中,需要理解的是,术语“中心”、“长度”、“宽度”、“上”、“下”、“竖直”、“水平”、“顶”、“底”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "centre", "length", "width", "upper", "lower", "vertical", "horizontal", "top", "bottom" The orientation or positional relationship indicated by , "inner", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific Orientation, construction and operation in a particular orientation, therefore should not be construed as limiting the invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrated; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "below" a second feature may include direct contact between the first and second features, and may also include the first and second features being in direct contact with each other. The features are not in direct contact but through another feature between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
请参见图2和图3,一种导叶轴1头安装工具,包括支撑板5、若干螺纹拉杆6、若干调平螺母7和若干中空千斤顶8,所述支撑板5上开设有若干通孔9,若干所述螺纹拉杆6环绕所述支撑板5的中心均匀分布,所述螺纹拉杆6的中心轴相互平行,若干所述螺纹拉杆6的一端贯穿所述通孔9,另一端穿过导叶轴1头的细牙螺孔与外导环4可拆连接;每一所述螺纹拉杆6上均螺装有所述调平螺母7,所述支撑板5位于调平螺母7与导叶轴1头之间;所述中空千斤顶8上设置有一贯穿孔,每一所述中空千斤顶8通过所述贯穿孔套装在一所述螺纹拉杆6上,所述中空千斤顶8一端与所述支撑板5相抵,另一端与导叶轴1头相抵。Please refer to Figure 2 and Figure 3, a
本实施例中,所述支撑板5呈圆盘形,所述支撑板5上设置有若干呈辐射状分布的加强筋10。所述加强筋10与所述所述通孔9一一对应,对应的所述加强筋10与所述通孔9位于所述支撑板5的同一径向上。通过设置有加强筋10,可以加强支撑板5的结构强度,对应的加强筋10与通孔9位于所述支撑板5的同一径向上,可以使加强筋10能够精准地承受到螺纹拉杆6的力,防止支撑板5的变形。In this embodiment, the
本实施例中,所述支撑板5上设置有吊环11。通过设置有吊环11,便于支撑板5的吊装。所述调平螺母7和所述支撑板5之间装设有垫片12。通过设置有垫片12使支撑板5受力更均匀,防止局部压力过大造成支撑板5的变形。所述中空千斤顶8为液压千斤顶。In this embodiment, the
具体的,支撑板5采用一块40mm厚的钢板,切割承直径为600mm圆盘,在圆盘的四周按调节螺套3的中心距均匀切割4个Φ50mm的通孔9。在通孔9与圆盘中心分别焊接四块加强筋10,并在圆盘中心焊接一个吊环11。Specifically, the
用于安装导叶轴1头时,之后将螺纹拉杆6一端与外导环4的螺孔螺接,利用桥机或葫芦吊装导叶轴1头到安装面,且吊装导叶轴1头到安装面时导叶轴1头的细牙螺孔套于螺纹拉杆6,将中空千斤顶8套将到螺纹拉杆6上,之后安装受力支撑板5,使支撑板5上的通孔9对准螺纹拉杆6,使支撑板5压于中空千斤顶8上,在每个螺纹拉杆6上装上调平螺母7,使调平螺母7压于支撑板5上,通过调平螺母7的压紧力并调整支撑板5与导叶轴1端面的平行度。利用驱动中空千斤顶8,中空千斤顶8通过受力支撑板5向导叶轴1头施压一个向下的顶紧力,使导叶轴1头受力均匀,缓慢回装到位,实现导叶轴1头的安装。基于上述,本实用新型可以使支撑板5受力面与导叶轴1端面调平,防止导叶轴1头压入时受力不均发生微小偏转,使导叶轴1头顺利装入;解决导叶轴1头安装过程中施加的压力不均匀造成导叶轴1头发生微小偏转,使导叶轴1头的安装困难,影响安装进度,也会对导叶轴1和导叶轴1头的配合精度产生影响的技术问题。When installing the
上述说明是针对本实用新型较佳可行实施例的详细说明,但实施例并非用以限定本实用新型的专利申请范围,凡本实用新型所提示的技术精神下所完成的同等变化或修饰变更,均应属于本实用新型所涵盖专利范围。The above description is a detailed description of the preferred feasible embodiments of the present utility model, but the embodiments are not used to limit the scope of the patent application of the present utility model. All equivalent changes or modifications completed under the technical spirit suggested by the utility model, All should belong to the patent scope covered by the utility model.
Claims (6)
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| CN202221335090.6U CN217776883U (en) | 2022-05-31 | 2022-05-31 | Guide vane spindle nose mounting tool |
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| CN202221335090.6U CN217776883U (en) | 2022-05-31 | 2022-05-31 | Guide vane spindle nose mounting tool |
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2022
- 2022-05-31 CN CN202221335090.6U patent/CN217776883U/en active Active
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Address after: No.6 Fangchenggang Road, Economic Development Zone, Nanning, 530000 Guangxi Zhuang Autonomous Region Patentee after: Guangxi Guangtou Comprehensive Energy Management Co.,Ltd. Country or region after: China Address before: No.6 Fangchenggang Road, Economic Development Zone, Nanning, 530000 Guangxi Zhuang Autonomous Region Patentee before: Guangxi Fangyuan Power Maintenance Co.,Ltd. Country or region before: China |
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