CN217761782U - A manual clutch structure - Google Patents
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- CN217761782U CN217761782U CN202222172882.2U CN202222172882U CN217761782U CN 217761782 U CN217761782 U CN 217761782U CN 202222172882 U CN202222172882 U CN 202222172882U CN 217761782 U CN217761782 U CN 217761782U
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Abstract
本实用新型涉及离合器技术领域,公开一种手动离合结构,包括离合器座、内花键套和外花键套,内花键套用于滑动套接在第一转轴外侧,且内花键套和第一转轴通过键连接的方式周向定位,外花键套用于固定套接在第二转轴外侧,内花键套外侧套接有深沟球轴承,离合器座上转动连接有拨板轴,拨板轴上固定有拨动板,拨动板上转动连接有夹爪,夹爪的两个夹臂挡在深沟球轴承的外圈的两侧,拨板轴上固定连接有拨动柄,扳动拨动柄,拨动柄带着拨板轴转动,拨板轴转动带着拨动板转动,拨动板转动带着夹爪移动,夹爪移动带着深沟球轴承轴向移动,深沟球轴承轴向移动带着内花键套轴向移动,内花键套通过轴向往复移动和外花键套实现分离状态和花键配合状态切换。
The utility model relates to the technical field of clutches, and discloses a manual clutch structure, which comprises a clutch seat, an inner spline sleeve and an outer spline sleeve. A rotating shaft is positioned circumferentially by means of a key connection, the outer spline sleeve is used to fix the sleeve on the outside of the second rotating shaft, the inner spline sleeve is sleeved with a deep groove ball bearing, and the clutch seat is rotatably connected with a dial shaft, the dial plate A toggle plate is fixed on the shaft, and the toggle plate is rotatably connected with a clamping claw. The two clamping arms of the clamping claw block the two sides of the outer ring of the deep groove ball bearing. The toggle plate shaft is fixedly connected with a toggle handle. Move the toggle handle, the toggle handle rotates with the dial shaft, the dial shaft rotates with the toggle plate, the toggle plate rotates with the gripper moves, the gripper moves with the deep groove ball bearing to move axially, the deep groove ball bearing moves axially. The axial movement of the groove ball bearing brings the axial movement of the inner spline sleeve, and the inner spline sleeve realizes the switching between the separation state and the spline matching state through the axial reciprocating movement and the outer spline sleeve.
Description
技术领域technical field
本实用新型涉及离合器技术领域,更具体地是涉及一种手动离合结构。The utility model relates to the technical field of clutches, in particular to a manual clutch structure.
背景技术Background technique
车辆工程和工业领域中经常用到离合结构。如汽车离合器就是一种离合结构,汽车离合器需要在转动过程中实现分离和啮合,通常采用摩擦的方式来实现。这种实现方式由于结构复杂、传递不精确等原因不适合用在工业领域中。工业领域中通常采用花键式离合结构,在需要传动的两个同轴布置的转轴上分别套装内花键套和外花键套,内花键套或者外花键套只能相对于所在的转轴往复滑动,从而实现内花键套和外花键套在花键配合状态和分离状态之间进行切换。内花键套和外花键套处于花键配合状态时实现传递扭矩的目的,这种传递方式更加精确稳定,能够承受的扭矩更大。Clutch structures are frequently used in vehicle engineering and industry. For example, the automobile clutch is a kind of clutch structure. The automobile clutch needs to realize separation and engagement during the rotation process, which is usually achieved by friction. This implementation method is not suitable for use in the industrial field due to reasons such as complex structure and imprecise transmission. In the industrial field, the spline clutch structure is usually used, and the inner spline sleeve and the outer spline sleeve are respectively installed on the two coaxially arranged rotating shafts that need to be transmitted. The inner spline sleeve or the outer spline sleeve can only The rotating shaft slides back and forth, so that the inner spline sleeve and the outer spline sleeve can be switched between the spline fit state and the separated state. When the inner spline sleeve and the outer spline sleeve are in the spline fit state, the purpose of torque transmission is realized. This transmission method is more accurate and stable, and can withstand larger torque.
目前,花键式离合结构通常是在往复滑动的零件(内花键套或者外花键套)上设置环周凹槽或环周凸缘等结构,然后利用拨叉卡住环周凹槽或环周凸缘,转动或移动拨叉来带动零件往复滑动,实现状态切换。但是往复滑动的零件至少在处于花键配合状态时需要转动,而拨叉此时处于静止状态,即往复滑动的零件相对拨叉是转动的,所以拨叉和环周凸缘或环周凹槽容易产生摩擦,这就要考虑零件的耐磨等问题。往复滑动的零件本身需要加工出环周凹槽或环周凸缘,增加了结构的复杂性,考虑到耐磨问题,还需要进行表面硬化处理,这些无疑会增加产品的工艺程序和工艺成本。另外如果是环周凹槽或环周凸缘处出现严重磨损需要更换时,则需要将往复滑动的零件整体更换,此种零件整体更换就需要重新定制加工,既耗费维修和工艺时间,又会大大增加产品的维修成本。At present, the spline clutch structure is usually provided with structures such as circumferential grooves or circumferential flanges on reciprocating sliding parts (inner spline sleeves or outer spline sleeves), and then use a shift fork to clamp the circumferential grooves or circumferential flanges , turn or move the fork to drive the parts to slide back and forth to realize state switching. However, the reciprocating sliding part needs to rotate at least when it is in the spline fit state, and the shift fork is in a static state at this time, that is, the reciprocating sliding part is rotating relative to the shift fork, so the shift fork and the circumferential flange or circumferential groove are easy to produce Friction, it is necessary to consider the wear resistance of parts and other issues. The reciprocating sliding parts themselves need to be machined with circumferential grooves or circumferential flanges, which increases the complexity of the structure. Considering the wear resistance problem, surface hardening treatment is also required, which will undoubtedly increase the process procedure and process cost of the product. In addition, if the circumferential groove or the circumferential flange is severely worn and needs to be replaced, it is necessary to replace the reciprocating sliding parts as a whole. This kind of part needs to be customized and processed again, which not only consumes maintenance and process time, but also greatly increases Product repair costs.
实用新型内容Utility model content
本实用新型为克服上述现有技术中的不足,提供了一种手动离合结构。The utility model provides a manual clutch structure in order to overcome the deficiencies in the above-mentioned prior art.
本实用新型通过以下技术方案来实现上述目的。The utility model realizes above-mentioned purpose through following technical scheme.
一种手动离合结构,包括离合器座、同轴布置的内花键套和外花键套,其中内花键套用于滑动套接在第一转轴外侧,且内花键套和第一转轴通过键连接的方式周向定位,外花键套用于固定套接在第二转轴外侧,内花键套外侧套接有深沟球轴承,内花键套和深沟球轴承的内圈轴向固定,离合器座上转动连接有拨板轴,拨板轴的轴心和内花键套的轴心垂直,拨板轴上固定有拨动板,拨动板上转动连接有夹爪,夹爪的两个夹臂分别挡在深沟球轴承的外圈的两侧,拨板轴上固定连接有拨动柄,扳动拨动柄,拨动柄带着拨板轴转动,拨板轴转动带着拨动板转动,拨动板转动带着夹爪移动,夹爪移动带着深沟球轴承轴向移动,深沟球轴承轴向移动带着内花键套轴向移动,内花键套通过轴向往复移动和外花键套实现分离状态和花键配合状态切换。其中花键配合状态也可以称为啮合状态。A manual clutch structure, including a clutch seat, an inner spline sleeve and an outer spline sleeve arranged coaxially, wherein the inner spline sleeve is used for sliding sleeve on the outside of the first rotating shaft, and the inner spline sleeve and the first rotating shaft pass through the key The way of connection is circumferential positioning, the outer spline sleeve is used for fixed sleeve on the outside of the second rotating shaft, the outer side of the inner spline sleeve is sleeved with deep groove ball bearings, and the inner ring of the inner spline sleeve and deep groove ball bearing is axially fixed, The clutch seat is rotatably connected with a dial shaft, and the axis of the dial shaft is perpendicular to the shaft center of the inner spline sleeve. Two clamping arms are respectively blocked on both sides of the outer ring of the deep groove ball bearing. A toggle handle is fixedly connected to the dial shaft. When the toggle handle is pulled, the dial shaft rotates with the dial shaft, and the dial shaft rotates with the The toggle plate rotates, the toggle plate rotates and the jaws move, the jaws move and the deep groove ball bearings move axially, the deep groove ball bearings move axially and the inner spline sleeve moves axially, and the inner spline sleeve passes through The axial reciprocating movement and the external spline sleeve realize the switching between the separated state and the spline fit state. The spline fit state can also be called the mesh state.
本方案主要用在工业领域中,布置在主动机构和从动机构之间,用于传递扭矩和断开扭矩传递,例如主动机构为齿轮箱,从动机构为负载机构,当负载机构需要检修停机,或其他情况需要先将负载机构停转时,则可以利用本方案的手动离合结构暂时断开扭矩传递,使负载机构先停转。本方案中的第一转轴和第二转轴分别属于主动机构和从动机构,即一个是主动轴,另一个是从动轴,也就是说内花键套滑动套接在主动轴上或者从动轴上都可以,并没有限制。从结构和原理上分析,本方案在进行状态切换时,夹爪受到深沟球轴承和拨动板的限制,只能绕着拨板轴的轴心沿着圆弧做平移运动,深沟球轴承沿着第一转轴的轴心做直线移动,这样就会导致夹爪和深沟球轴承的外圈产生一定的相对移动。而夹爪不能脱离深沟球轴承,即夹爪的两个夹臂始终分别挡在深沟球轴承的外圈的两侧,为此,两个夹臂和深沟球轴承的外圈之间可以采用间隙配合,或者在两个夹臂和深沟球轴承的外圈的两侧之间留有小的间隙,这样既可以保证夹爪移动时能够稳定有效地带动深沟球轴承,又允许夹爪和深沟球轴承的外圈之间做一定的相对移动。深沟球轴承的内圈和外圈具有良好的相对转动性能,所以内花键套转动时,深沟球轴承的外圈是否随之转动则不用过多考虑。深沟球轴承可以承受径向载荷和轴向载荷,具有自动调心功能,即便承受轴向载荷使轴承外圈和轴承内圈产生一定的轴向错位仍能正常工作,在轴向载荷消失之后,轴承外圈和轴承内圈会自动恢复到原始位置。本方案通过夹爪带动深沟球轴承的外圈,必然会对深沟球轴承产生一定的轴向力,利用深沟球轴承的自身特性可以进行很好地调和。This solution is mainly used in the industrial field, and is arranged between the driving mechanism and the driven mechanism to transmit torque and disconnect torque transmission. For example, the driving mechanism is a gearbox, and the driven mechanism is a load mechanism. When the load mechanism needs to be repaired and shut down , or other circumstances need to first stop the load mechanism, then you can use the manual clutch structure of this program to temporarily cut off the torque transmission, so that the load mechanism first stops. The first rotating shaft and the second rotating shaft in this scheme belong to the driving mechanism and the driven mechanism respectively, that is, one is the driving shaft and the other is the driven shaft, that is to say, the inner spline sleeve is slidably sleeved on the driving shaft or the driven shaft All axes are available, and there are no restrictions. From the analysis of structure and principle, when the program is switching states, the jaws are limited by the deep groove ball bearing and the toggle plate, so they can only do translational movement along the arc around the axis of the toggle plate shaft, and the deep groove ball The bearing moves linearly along the axis of the first rotating shaft, which will cause a certain relative movement between the jaws and the outer ring of the deep groove ball bearing. The jaws cannot be separated from the deep groove ball bearings, that is, the two arms of the jaws are always respectively blocked on both sides of the outer ring of the deep groove ball bearing. For this reason, the gap between the two arms and the outer ring of the deep groove ball bearing Clearance fit can be used, or there is a small gap between the two clamp arms and the outer ring of the deep groove ball bearing, which can not only ensure that the jaws can move the deep groove ball bearing stably and effectively, but also allow There is a certain relative movement between the jaws and the outer ring of the deep groove ball bearing. The inner ring and outer ring of the deep groove ball bearing have good relative rotation performance, so when the inner spline sleeve rotates, there is no need to think too much about whether the outer ring of the deep groove ball bearing rotates accordingly. Deep groove ball bearings can bear radial load and axial load, and have the function of self-aligning. Even if the axial load causes a certain axial misalignment between the bearing outer ring and the bearing inner ring, it can still work normally. After the axial load disappears , the bearing outer ring and bearing inner ring will automatically return to their original positions. In this solution, the outer ring of the deep groove ball bearing is driven by the jaws, which will inevitably generate a certain axial force on the deep groove ball bearing, which can be well reconciled by using the characteristics of the deep groove ball bearing itself.
本方案采用深沟球轴承,无需在内花键套上设置环周凹槽或环周凸缘等结构,简化结构,深沟球轴承作为标准件价格低廉,易于选购,耐磨性能好,具有缓冲调和作用,避免轴向力直接作用于内花键套上,运转过程中不易产生磨损,夹爪和标准件深沟球轴承配合,这样作为机构中薄弱环节的夹爪即使损坏,更换起来也比较方便。另外本方案可以实现动态分离,虽然可能会造成较大磨损或手动离合结构中的个别零件损坏,但在紧急情况下可以将内花键套和外花键套脱开啮合,以避免主动机构或从动机构损坏或者其他事故,起到紧急防护作用。This scheme adopts deep groove ball bearings, and does not need to set circumferential grooves or circumferential flanges on the inner spline sleeve, which simplifies the structure. Deep groove ball bearings are cheap as standard parts, easy to purchase, good wear resistance, and have cushioning Harmonizing effect, avoiding the axial force directly acting on the inner spline sleeve, not easy to wear during operation, the jaws cooperate with the standard deep groove ball bearings, so that even if the jaws, which are the weak links in the mechanism, are damaged, it is easier to replace them convenient. In addition, this scheme can realize dynamic separation, although it may cause greater wear or damage to individual parts in the manual clutch structure, but in an emergency, the inner spline sleeve and the outer spline sleeve can be disengaged to prevent the active mechanism or The driven mechanism is damaged or other accidents play an emergency protection role.
作为进一步改进的结构形式,上述的内花键套和第一转轴之间为花键式滑动配合。内花键套需要在第一转轴上往复滑动,而且需要周向转动并传递扭矩,如果采用平键式滑动配合,在运转一段时间后,内花键套和第一转轴及平键之间容易产生磨损,导致各个方向的间隙都会变大,尤其是周向间隙变大,降低配合效果,导致扭矩传递不稳定不精确。本方案采用花键式滑动配合,花键连接导向性好,内花键套在轴向滑动过程中不会产生径向转动,可有效避免上述问题,提高结构的可靠性和稳定性,使手动离合结构切换更加顺畅,操作更加便捷省力。As a further improved structural form, the above-mentioned internal spline sleeve and the first rotating shaft are in a spline-type sliding fit. The inner spline sleeve needs to slide back and forth on the first rotating shaft, and it needs to rotate in the circumferential direction and transmit torque. If the flat key type sliding fit is used, after a period of operation, the inner spline sleeve, the first rotating shaft and the flat key are easily connected. Wear and tear will cause the gap in all directions to become larger, especially the circumferential gap will become larger, which will reduce the matching effect and lead to unstable and inaccurate torque transmission. This scheme adopts spline sliding fit, the spline connection has good guiding performance, and the inner spline sleeve will not produce radial rotation during the axial sliding process, which can effectively avoid the above problems, improve the reliability and stability of the structure, and make the manual The switching of the clutch structure is smoother, and the operation is more convenient and labor-saving.
作为进一步改进的结构形式,上述的离合器座为箱体,内花键套和外花键套都位于箱体内,拨板轴的两端外露于箱体,拨动柄为两个,两个拨动柄分别固定连接在拨板轴的两端处,两个拨动柄相互平行,两个拨动柄都固定连接在一个横柄上。该结构中的箱体起到保护和防护作用,箱体可以连接在主动机构或从动机构上,也可以固定在用于固定主动机构或从动机构的地基上。第一转轴和第二转轴可以分别从箱体的相对的两端伸入箱体内。两个拨动柄共同固定连接在同一横柄上,扳动横柄便可带动两个拨动柄,便于施力,两个拨动柄在拨板轴的两端同步带动拨板轴转动,对拨板轴的施力更加平衡,所以横柄的中心最好平行于拨板轴的轴心。As a further improved structure, the above-mentioned clutch seat is a box body, the inner spline sleeve and the outer spline sleeve are located in the box body, the two ends of the dial shaft are exposed to the box body, there are two toggle handles, two The moving handles are respectively fixedly connected to the two ends of the dial shaft, the two moving handles are parallel to each other, and the two moving handles are fixedly connected to a horizontal handle. The box body in this structure plays the role of protection and protection, and the box body can be connected to the driving mechanism or the driven mechanism, and can also be fixed on the foundation for fixing the driving mechanism or the driven mechanism. The first rotating shaft and the second rotating shaft can extend into the case from opposite ends of the case respectively. The two toggle handles are fixedly connected to the same horizontal handle, and the two toggle handles can be driven by pulling the horizontal handle, which is convenient for applying force. The force of the paddle shaft is more balanced, so the center of the horizontal handle is preferably parallel to the axis of the paddle shaft.
作为进一步改进的结构形式,上述的拨动柄上或者离合器座上活动连接有锁定构件,当内花键套和外花键套处于分离状态时,移动锁定构件卡住拨动柄使拨动柄处于固定状态,当恢复锁定构件至原始位置时,拨动柄恢复活动状态。该结构通过锁定构件卡住拨动柄,使拨动板无法转动,从而使内花键套和外花键套稳定保持在分离状态,结构简单有效,在内花键套和外花键套需要较长时间处于分离状态时,无需手动把持拨动柄,节省人力。As a further improved structure, a locking member is movably connected to the above-mentioned toggle handle or the clutch seat. When the inner spline sleeve and the outer spline sleeve are in a separated state, the moving locking member blocks the toggle handle to make the toggle handle In a fixed state, when the locking member is restored to its original position, the toggle handle resumes its active state. The structure clamps the toggle handle through the locking member, so that the toggle plate cannot rotate, so that the inner spline sleeve and the outer spline sleeve are kept in a stable state of separation, the structure is simple and effective, and the inner spline sleeve and the outer spline sleeve need When it is in the separated state for a long time, there is no need to manually hold the toggle handle, which saves manpower.
作为进一步改进的结构形式,上述的内花键套的齿牙在分离状态下靠近外花键套的一端设有倒角,或者外花键套的齿牙在分离状态下靠近内花键套的一端设有倒角,或者内花键套的齿牙在分离状态下靠近外花键套的一端设有倒角,外花键套的齿牙在分离状态下靠近内花键套的一端也设有倒角。经过实际应用发现,本实用新型的手动离合结构在内花键套和外花键套由分离状态切换为花键配合状态时,内花键套的齿牙和外花键套的齿槽开始对位配合有一定的难度,通俗地讲就是内花键套和外花键套对咬时有一定的难度,所以本结构在内花键套的齿牙和外花键套的齿牙需要对咬的至少一端设置了倒角,这样可以使内花键套和外花键套在对咬时更加顺利的进入花键配合状态。As a further improved structure, the teeth of the above-mentioned inner spline sleeve are chamfered at one end close to the outer spline sleeve in the separated state, or the teeth of the outer spline sleeve are close to the end of the inner spline sleeve in the separated state. One end is provided with chamfers, or the teeth of the inner spline sleeve are provided with chamfers at the end close to the outer spline sleeve in the separated state, and the teeth of the outer spline sleeve are also provided at the end close to the inner spline sleeve in the separated state. There are chamfers. After practical application, it is found that when the manual clutch structure of the utility model, the inner spline sleeve and the outer spline sleeve are switched from the separated state to the spline fit state, the teeth of the inner spline sleeve and the tooth grooves of the outer spline sleeve begin to align. There is a certain degree of difficulty in bit matching. Generally speaking, it is difficult to bite the inner spline sleeve and the outer spline sleeve. Therefore, the teeth of the inner spline sleeve and the teeth of the outer spline sleeve in this structure need to bite At least one end of the spline is provided with a chamfer, so that the inner spline sleeve and the outer spline sleeve can enter the spline fit state more smoothly when they bite.
作为进一步改进的结构形式,上述的离合器座上设有自身趋向于伸展的弹性构件,弹性构件的一端抵着离合器座,弹性构件的另一端抵着拨动板,弹性构件趋向于伸展使拨动板趋向于转动,且该转动方向为使内花键套和外花键套趋向于花键配合状态。其中,弹性构件可以是压缩弹簧、气弹簧等。在内花键套和外花键套由分离状态切换到花键配合状态时,本方案中的弹性构件可以起到助力作用,在内花键套和外花键套处于花键配合状态时,弹性构件可以防止内花键套轴向移动,起到保持啮合的作用。As a further improved structure, the above-mentioned clutch seat is provided with an elastic member which tends to stretch itself, one end of the elastic member is against the clutch seat, and the other end of the elastic member is against the toggle plate, and the elastic member tends to stretch to make the toggle plate The plates tend to rotate, and this rotation is in such a direction that the inner and outer splined housings tend to be in a splined fit. Wherein, the elastic member may be a compression spring, a gas spring or the like. When the inner spline sleeve and the outer spline sleeve are switched from the separated state to the spline fit state, the elastic member in this scheme can play a role in assisting. When the inner spline sleeve and the outer spline sleeve are in the spline fit state, The elastic member can prevent the inner spline sleeve from moving axially and play a role of maintaining engagement.
本实用新型与现有技术相比主要具有如下有益效果:采用深沟球轴承,无需在内花键套上设置环周凹槽或环周凸缘等结构,简化结构,深沟球轴承作为标准件价格低廉,易于选购,耐磨性能好,具有缓冲调和作用,避免轴向力直接作用于内花键套上,运转过程中不易产生磨损,夹爪和标准件深沟球轴承配合,这样作为机构中薄弱环节的夹爪即使损坏,更换起来也较为方便;扳动横柄便可带动两个拨动柄,两个拨动柄在拨板轴的两端同步带动拨板轴转动,便于施力且对拨板轴的施力更加平衡;内花键套和第一转轴采用花键式滑动配合,花键连接导向性好,内花键套在轴向滑动过程中不会产生径向转动,提高结构的可靠性和稳定性,使手动离合结构切换更加顺畅,操作更加便捷省力;利用锁定构件使拨动板无法转动,从而使内花键套和外花键套稳定保持在分离状态,结构简单有效,在内花键套和外花键套需要较长时间处于分离状态时,无需手动把持拨动柄,节省人力。Compared with the prior art, the utility model mainly has the following beneficial effects: the deep groove ball bearing is adopted, and there is no need to set a circumferential groove or a circumferential flange on the inner spline sleeve, the structure is simplified, and the deep groove ball bearing is used as a standard part. Inexpensive, easy to purchase, good wear resistance, buffering and reconciling, avoiding axial force directly acting on the inner spline sleeve, and not easy to wear during operation, the jaws are matched with standard deep groove ball bearings, so as a mechanism Even if the jaws in the middle and weak link are damaged, it is more convenient to replace; the two toggle handles can be driven by pulling the horizontal handle, and the two toggle handles drive the dial shaft to rotate synchronously at both ends of the dial shaft, which is convenient for applying force and The force applied to the dial shaft is more balanced; the inner spline sleeve and the first shaft adopt spline sliding fit, the spline connection has good guiding performance, and the inner spline sleeve will not produce radial rotation during the axial sliding process, which improves The reliability and stability of the structure make the switching of the manual clutch structure more smooth, and the operation is more convenient and labor-saving; the locking member is used to prevent the toggle plate from rotating, so that the inner spline sleeve and the outer spline sleeve are kept in a separated state stably, and the structure is simple Effective, when the inner spline sleeve and the outer spline sleeve need to be separated for a long time, there is no need to manually hold the toggle handle, which saves manpower.
附图说明Description of drawings
图1为本实用新型实施例一处于分离状态下局部剖开后的立体结构示意图。Fig. 1 is a partially cut-away three-dimensional structural schematic diagram of Embodiment 1 of the present invention in a separated state.
图2为本实用新型实施例一处于花键配合状态下的剖面结构示意图。Fig. 2 is a schematic cross-sectional structural diagram of Embodiment 1 of the present invention in a state of spline fit.
图3为本实用新型实施例一处于分离状态下的剖面结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of Embodiment 1 of the present invention in a separated state.
图4为本实用新型实施例一中的拨板轴、拨动板和夹爪在组装状态下的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of the shifting plate shaft, the shifting plate and the jaws in the assembled state in the first embodiment of the present utility model.
图5为本实用新型实施例二处于分离状态下局部剖开后的立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the second embodiment of the utility model in a separated state after being partially cut away.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步说明。附图仅用于示例性说明,不能理解为对本专利的限制。Below in conjunction with accompanying drawing, the utility model is further described. The accompanying drawings are for illustrative purposes only and should not be construed as limiting the patent.
为了更简洁的说明本实施例,附图或说明中某些本领域技术人员公知的、但与本实用新型的主要内容不相关的零部件会有所省略。另外为便于表述,附图中某些零部件会有所省略、放大或缩小,但并不代表实际产品的尺寸或全部结构。In order to describe this embodiment more concisely, some components that are known to those skilled in the art but not related to the main content of the present utility model in the drawings or descriptions will be omitted. In addition, for the convenience of expression, some parts in the drawings will be omitted, enlarged or reduced, but it does not represent the size or overall structure of the actual product.
实施例一,如图1、图2和图3所示,一种手动离合结构,本实施例的手动离合结构布置在主动机构和从动机构之间,其中主动机构为齿轮箱(图中未示出),齿轮箱的输出轴11即主动机构的输出轴,从动机构为负载机构(图中未示出),负载机构的输入轴12即从动机构的输入轴。从传递扭矩的角度看,齿轮箱的输出轴11为主动轴,负载机构的输入轴12为从动轴,输出轴11和输入轴12同轴布置,本实施例的手动离合结构将输出轴11和输入轴12连接在一起或者断开连接,以传递扭矩和断开扭矩传递。Embodiment 1, as shown in Figure 1, Figure 2 and Figure 3, a manual clutch structure, the manual clutch structure of this embodiment is arranged between the driving mechanism and the driven mechanism, wherein the driving mechanism is a gear box (not shown in the figure shown), the
本实施例的手动离合结构包括箱体21、内花键套41、外花键套51。其中箱体21的两端可以分别固定在齿轮箱和负载机构的机体上。在其他实施例中,箱体21也可以固定在地基上。输出轴11和输入轴12分别从箱体21的两端伸入箱体21内,输出轴11的端面和输入轴12的端面之间有一定距离。输出轴11的端部处为外花键段,本实施例中的内花键套41外侧基本呈一级台阶轴状并形成平面台肩,内花键套41内侧设有同轴的小径内花键段和大径内花键段,小径内花键段和输出轴11的外花键段啮合,且内花键套41和输出轴11可以相对滑动,即内花键套41和输出轴11之间为花键式滑动配合。外花键套51固定套接在输入轴12外侧,外花键套51和输入轴12之间可以通过多种方式固定,例如热装紧密连接、焊接、键连接并螺钉锁紧等。内花键套41和外花键套51都布置在箱体21内,通过往复滑动内花键套41实现内花键套41的大径内花键段和外花键套51的分离和啮合,箱体21起到保护和防护作用。The manual clutch structure of this embodiment includes a
内花键套41外侧套接有深沟球轴承42和定位环43,内花键套41外侧还卡接了一个卡簧44。深沟球轴承42的内圈一侧抵在内花键套41的台肩上,深沟球轴承42的内圈另一侧抵着定位环43的一端,定位环43的另一端利用卡簧44卡挡住,这样深沟球轴承42的内圈就相对内花键套41轴向固定。The outer side of the
如图1和图4所示,箱体21上转动连接有拨板轴31,拨板轴31的轴心和内花键套41的轴心垂直,拨板轴31的两端外露于箱体21。拨板轴31上固定有拨动板32,拨动板32上设有通孔,通孔的轴心和拨板轴31的轴心平行。拨动板32上转动连接有夹爪33,夹爪33的一端为销轴,销轴穿过拨动板32的通孔后套接有小卡簧,以实现夹爪33和拨动板32相对转动且夹爪33不能脱离拨动板32,夹爪33的转动轴心和拨板轴31的轴心平行。夹爪33的另一端为两个夹臂,两个夹臂分别挡在深沟球轴承42的外圈的两侧。从结构和原理上分析,本实施例在进行状态切换时,夹爪33受到深沟球轴承42和拨动板32的限制,只能绕着拨板轴31的轴心沿着圆弧做平移运动,深沟球轴承42沿着输出轴11的轴心做直线移动,这样就会导致夹爪33和深沟球轴承42的外圈产生一定的相对移动。而夹爪33不能脱离深沟球轴承42,即夹爪33的两个夹臂始终分别挡在深沟球轴承42的外圈的两侧,为此,两个夹臂和深沟球轴承42的外圈之间可以采用间隙配合,这样既可以保证夹爪33移动时能够稳定有效地带动深沟球轴承42,又允许夹爪33和深沟球轴承42的外圈之间做一定的相对移动。深沟球轴承42的内圈和外圈具有良好的相对转动性能,所以内花键套41转动时,深沟球轴承42的外圈是否随之转动则不用过多考虑。在其他实施例中,也可以在两个夹臂和深沟球轴承的外圈的两侧之间留有小的间隙。为了增加夹臂和深沟球轴承42的外圈侧面的接触面积,夹臂的端部设置成圆弧形,且该圆弧形的半径和深沟球轴承42的外圈内径相等或者接近。As shown in Figures 1 and 4, the
再如图1、图2和图3所示,拨板轴31上固定连接有两个拨动柄34,两个拨动柄34分别固定连接在拨板轴31的两端处。拨动柄34可以通过多种方式固定连接在拨板轴31上,例如本实施例在拨板轴31的靠近端部处加工出扁位,扁位的旁边加工出外螺纹,拨动柄34的端部加工出开口槽,利用开口槽夹住扁位,并在外螺纹上配合连接螺母,锁紧螺母来夹紧拨动柄34,这样拨动柄34和拨板轴31就无法相对移动,扳动拨动柄34就可以带动拨板轴31转动。本实施例中的两个拨动柄34都通过这种方式固定连接在拨板轴31上。两个拨动柄34相互平行,两个拨动柄34还共同固定连接在同一横柄35上,例如焊接在横柄35上,横柄35的中心平行于拨板轴31的轴心。As shown in Fig. 1, Fig. 2 and Fig. 3, two toggle handles 34 are fixedly connected to the
拨动柄34和横柄35用于手动操作来转动拨板轴31,扳动拨动柄34或者横柄35,拨动柄34则带着拨板轴31绕着拨板轴31的轴心转动,拨板轴31转动则带着拨动板32绕着拨板轴31的轴心转动,拨动板32转动则带着夹爪33移动,夹爪33移动则带着深沟球轴承42轴向移动,深沟球轴承42轴向移动则带着内花键套41轴向移动,从而实现内花键套41和外花键套51的手动分离和啮合。本实施例中的两个拨动柄34共同固定连接在同一横柄35上,扳动横柄35便可带动两个拨动柄34,便于施力,两个拨动柄34在拨板轴31的两端同步带动拨板轴31转动,对拨板轴31的施力更加平衡。The toggle handle 34 and the
本实施例在拨动柄34上设置有滑孔,滑孔内滑动连接有锁销36,锁销36形成一个锁定构件。滑动锁销36可以使锁销36外露于拨动柄34和缩入拨动柄34内,箱体21上设有分离状态锁孔,当内花键套41和外花键套51处于分离状态时,滑动锁销36使锁销36外露于拨动柄34并插入箱体21的分离状态锁孔中,从而利用锁销36卡住拨动柄34,拨动柄34被卡住后无法转动,即拨动柄34处于固定状态。滑动锁销36使锁销36缩入拨动柄34内,拨动柄34恢复活动状态,此时扳动拨动柄34可以带动内花键套41滑动进行状态切换。本实施例通过锁销36卡住拨动柄34,使拨动板32无法转动,从而使内花键套41和外花键套51稳定保持在分离状态,结构简单有效,在内花键套41和外花键套51需要较长时间处于分离状态时,无需手动把持拨动柄34,节省人力。当然,还可以在箱体上设置一个啮合状态锁孔,当内花键套和外花键套处于啮合状态时,滑动锁销使锁销插入啮合状态锁孔中,从而利用锁销卡住拨动柄,使拨动柄处于固定状态,内花键套和外花键套则始终保持在啮合状态,这样可以避免内花键套由于设备振动等原因意外脱离啮合。In this embodiment, a slide hole is provided on the
另外,本实施例中的内花键套41的齿牙在分离状态下靠近外花键套51的一端设有倒角,外花键套51的齿牙在分离状态下靠近内花键套41的一端也设有倒角,通俗地讲就是在内花键套41的齿牙和外花键套51的齿牙需要相互对咬的一端分别设置了倒角,这样可以使内花键套41和外花键套51在对咬时能够更加顺利的进入花键配合状态。In addition, the teeth of the
本实施例中的内花键套41在输出轴11上往复滑动,同时需要周向转动并传递扭矩,所以采用花键式滑动配合,花键连接导向性好,内花键套41在轴向滑动过程中不会产生径向转动,提高结构的可靠性和稳定性,使手动离合结构切换更加顺畅,操作更加便捷省力。深沟球轴承42可以承受径向载荷和轴向载荷,具有自动调心功能,即便承受轴向载荷使轴承外圈和轴承内圈产生一定的轴向错位仍能正常工作,在轴向载荷消失之后,轴承外圈和轴承内圈会自动恢复到原始位置。本实施例通过夹爪33带动深沟球轴承42的外圈,必然会对深沟球轴承42产生一定的轴向力,利用深沟球轴承42的自身特性可以进行很好地调和。The
本实施例采用深沟球轴承42,无需在内花键套41上设置用于和拨叉配合的环周凹槽或环周凸缘等结构,简化结构,深沟球轴承42作为标准件价格低廉,易于选购,耐磨性能好,具有缓冲调和作用,避免轴向力直接作用于内花键套41上,运转过程中不易产生磨损,夹爪33和标准件深沟球轴承42配合,这样作为机构中薄弱环节的夹爪33即使损坏,更换起来也较为方便。In this embodiment, the deep
实施例二,如图5所示,本实施例是在实施例一的基础上进行改进得出的。本实施例在箱体21的内壁上开设一盲孔,盲孔内采用过盈配合连接有固定柱销61。本实施例在箱体21和拨动板32之间设置有压缩弹簧62,压缩弹簧是一种自身趋向于伸展的弹性构件。压缩弹簧62的一端抵着箱体21且紧密套接在固定柱销61外侧,压缩弹簧62的另一端抵着拨动板32。压缩弹簧62趋向于伸长使拨动板32趋向于转动,且该转动方向为使内花键套41和外花键套51趋向于花键配合状态。在内花键套41和外花键套51由分离状态切换到花键配合状态时,本实施例中的压缩弹簧62可以起到助力作用,在内花键套41和外花键套51处于花键配合状态时,压缩弹簧62可以防止内花键套41轴向移动,起到保持啮合的作用。压缩弹簧62安装方便,其一端套接于固定柱销61,并始终被夹紧在箱体21和拨动板32之间,所以不易脱离。当然还可以在拨动板上设置凹槽,将压缩弹簧的端部嵌入凹槽内进一步防止压缩弹簧脱出。Embodiment 2, as shown in FIG. 5 , this embodiment is improved on the basis of Embodiment 1. In this embodiment, a blind hole is provided on the inner wall of the
压缩弹簧62的伸缩状态设置和手动离合结构的分离啮合状态具有对应关系,当压缩弹簧62呈相对压缩状态时,内花键套41和外花键套51处于分离状态,当压缩弹簧62呈相对伸长状态时,内花键套41和外花键套51处于啮合状态。内花键套41和外花键套51由啮合状态手动切换至分离状态时需要克服压缩弹簧62的弹力。此外,即使有压缩弹簧62的弹力作用,锁销36的卡定作用依然有效。The telescoping state setting of the
以上仅为本实用新型的两个具体实施例,但本实用新型的设计构思并不局限于此,凡利用本实用新型的设计构思对本实用新型做出的非实质性修改,均落入本实用新型的保护范围之内。The above are only two specific embodiments of the present utility model, but the design concept of the present utility model is not limited thereto. within the scope of the new protection.
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Effective date of registration: 20240628 Address after: 450001 No.149, science Avenue, high tech Zone, Zhengzhou City, Henan Province Patentee after: Zheng Ji Suo (Zhengzhou) Transmission Technology Co.,Ltd. Country or region after: China Address before: 450001 149 science Avenue, Zhengzhou high tech Industrial Development Zone, Henan Patentee before: ZHENGZHOU RESEARCH INSTITUTE OF MECHANICAL ENGINEERING Co.,Ltd. Country or region before: China |