CN217757943U - Two-roller padding device for printing and dyeing - Google Patents
Two-roller padding device for printing and dyeing Download PDFInfo
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- CN217757943U CN217757943U CN202221505335.5U CN202221505335U CN217757943U CN 217757943 U CN217757943 U CN 217757943U CN 202221505335 U CN202221505335 U CN 202221505335U CN 217757943 U CN217757943 U CN 217757943U
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Abstract
本实用新型公开了一种印染用二辊浸轧装置,包括机架,所述机架上部设有轧车装置,所述机架下方设有浸染装置,所述机架上在位于轧车装置出口位置设置布料处理装置;所述轧车装置包括上压轮及下压轮,所述上压轮上设有压轮驱动机构,下压轮上设有压轮调节机构;所述浸染装置包括浸染槽、浸染槽翻转机构及浸染辊轮组件,所述浸染槽一端活动设置在机架上,所述浸染辊轮组件设置在浸染槽上方,所述浸染槽翻转机构与浸染槽相连;所述布料处理装置包括箱体、循环吹风机构及梳理机构。本实用新型功能较多、自动化程度较高能够在一定程度上提高产品的生产效率以及产品的生产质量。
The utility model discloses a two-roll padding device for printing and dyeing, which comprises a frame, a rolling device is arranged on the upper part of the frame, and a padding device is arranged below the frame, and the frame is located on the rolling device. A cloth processing device is arranged at the outlet; the rolling mill device includes an upper pressing wheel and a lower pressing wheel, the upper pressing wheel is provided with a pressing wheel driving mechanism, and the lower pressing wheel is provided with a pressing wheel adjusting mechanism; the dip dyeing device includes The dip-dye tank, the dip-dye tank turning mechanism and the dip-dye roller assembly, one end of the dip-dye tank is movably arranged on the frame, the dip-dye roller assembly is arranged above the dip-dye tank, and the dip-dye tank overturning mechanism is connected with the dip-dye tank; the The cloth processing device includes a box body, a circulating blowing mechanism and a carding mechanism. The utility model has many functions and a high degree of automation, which can improve the production efficiency and the production quality of the products to a certain extent.
Description
技术领域technical field
本实用新型涉及印染机械设备技术领域,具体涉及一种印染用二辊浸轧装置。The utility model relates to the technical field of printing and dyeing machinery, in particular to a two-roll padding device for printing and dyeing.
背景技术Background technique
浸轧工艺是布料印染领域常见的工序,浸轧工艺常用的有一浸一轧及二浸二轧装置等;目前市面上的浸轧装置结构相对比较简单,功能比较单一,很难满足一些高标准的布料生产要求,此外现有浸轧设备自动化程度相对较低,需要人工手动操作,影响企业整体的生产效率,因此亟需设计出一种通用性较好,自动化程度较高的印染用浸轧装置,来满足生产需求。The padding process is a common process in the field of fabric printing and dyeing. The padding process is commonly used with one dipping and one padding and two dipping and two padding devices. Currently, the padding devices on the market are relatively simple in structure and single in function, and it is difficult to meet some high standards. In addition, the existing padding equipment has a relatively low degree of automation and requires manual operation, which affects the overall production efficiency of the enterprise. Therefore, it is urgent to design a padding pad for printing and dyeing with good versatility and a high degree of automation. devices to meet production needs.
实用新型内容Utility model content
为了解决现有技术中存在的问题,本实用新型提供了结构设计合理、功能丰富的一种印染用二辊浸轧装置。In order to solve the problems in the prior art, the utility model provides a two-roll padding device for printing and dyeing with reasonable structure design and rich functions.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种印染用二辊浸轧装置,包括机架,所述机架上部设有轧车装置,所述机架下方设有浸染装置,所述机架上在位于轧车装置出口位置设置布料处理装置;所述轧车装置包括上压轮及下压轮,所述上压轮上设有压轮驱动机构,下压轮上设有压轮调节机构;所述浸染装置包括浸染槽、浸染槽翻转机构及浸染辊轮组件,所述浸染槽一端活动设置在机架上,所述浸染辊轮组件设置在浸染槽上方,所述浸染槽翻转机构与浸染槽相连;所述布料处理装置包括箱体、循环吹风机构及梳理机构,所述箱体中间设有布料通道,所述循环吹风机构设置在箱体上,所述梳理机构设置在箱体上且位于布料通道出口位置处。A two-roll padding device for printing and dyeing, comprising a frame, a padding device is arranged on the upper part of the frame, a dipping device is arranged below the frame, and a cloth processing device is arranged on the frame at the outlet of the padding device. device; the padding device includes an upper pinch wheel and a lower pinch wheel, the upper pinch wheel is provided with a pinch wheel drive mechanism, and the lower pinch wheel is provided with a pinch wheel adjustment mechanism; the dipping device includes a dipping tank, a dipping tank Turning mechanism and dipping roller assembly, one end of the dipping tank is movably arranged on the frame, the dipping roller assembly is arranged above the dipping tank, the dipping tank turning mechanism is connected with the dipping tank; the cloth processing device includes a box A body, a circulating blowing mechanism and a carding mechanism, a distribution channel is arranged in the middle of the box, the circulating blowing mechanism is arranged on the box, and the carding mechanism is arranged on the box and is located at the outlet of the cloth channel.
进一步的,所述压轮驱动机构包括驱动电机、传动带及带轮;所述上压轮及驱动电机上分别设有带轮,且驱动电机与上压轮之间通过传动带传动连接。Further, the pressure wheel drive mechanism includes a drive motor, a transmission belt and a pulley; the upper pressure wheel and the drive motor are respectively provided with pulleys, and the drive motor and the upper pressure wheel are connected through a transmission belt.
进一步的,所述压轮调节机构采用顶升油缸,所述顶升油缸设置在下压轮两端位置处。Further, the pressure roller adjustment mechanism adopts jacking cylinders, and the jacking cylinders are arranged at both ends of the lower pressure roller.
进一步的,所述浸染槽翻转机构采用驱动液压缸,所述驱动液压缸一端设置在机架上,驱动液压缸另一端与浸染槽相连。Further, the turning mechanism of the dipping tank adopts a driving hydraulic cylinder, one end of the driving hydraulic cylinder is arranged on the frame, and the other end of the driving hydraulic cylinder is connected with the dipping tank.
进一步的,所述浸染辊轮组件包括转动辊、浸染辊及开幅辊,所述转动辊设置在布料进料位置处,所述浸染辊设置在靠近浸染槽底部位置处,所述开幅辊设置在浸染槽上方位置处,所述布料经过转动辊、浸染辊及开幅辊形成朝向转动辊一侧倾斜的U形线路。Further, the dipping roller assembly includes a rotating roller, a dipping roller and an opening roller, the rotating roller is arranged at the cloth feeding position, the dipping roller is arranged near the bottom of the dipping tank, and the opening roller It is arranged at the position above the dipping tank, and the cloth passes through the rotating roller, the exhausting roller and the opening roller to form a U-shaped line inclined toward the side of the rotating roller.
进一步的,所述布料通道采用圆形或方形通道,且贯通箱体两侧,所述布料通道的内壁上设有若干通孔。Further, the distribution channel adopts a circular or square channel and runs through both sides of the box body, and several through holes are provided on the inner wall of the distribution channel.
进一步的,所述循环吹风机构包括循环风机及循环管道,所述循环风机设置在箱体底部侧面出风口位置,所述循环管道一端与循环风机相连,另一端与与箱体顶部进风口相连。Further, the circulation blowing mechanism includes a circulation fan and a circulation duct, the circulation fan is arranged at the air outlet on the side of the bottom of the box, one end of the circulation duct is connected to the circulation fan, and the other end is connected to the air inlet on the top of the box.
进一步的,所述布料梳理机构包括上梳理辊轮、下梳理辊轮及辊轮驱动机构,所述上梳理辊轮及下梳理辊轮分别设置在布料通道出口上、下位置处,Further, the cloth carding mechanism includes an upper carding roller, a lower carding roller and a roller driving mechanism, and the upper carding roller and the lower carding roller are respectively arranged at the upper and lower positions of the outlet of the cloth channel,
进一步的,所述辊轮驱动机构包括驱动马达、上齿轮、下齿轮及中间齿轮,所述上齿轮设置在上梳理辊轮一端,所述下齿轮设置在下梳理辊轮一端,所述驱动马达与上梳理辊轮传动连接,所述中间齿轮设置在上齿轮与下齿轮之间的位置处。Further, the roller driving mechanism includes a driving motor, an upper gear, a lower gear and an intermediate gear, the upper gear is arranged at one end of the upper carding roller, the lower gear is arranged at one end of the lower carding roller, and the driving motor and The upper combing roller is connected in transmission, and the intermediate gear is arranged at a position between the upper gear and the lower gear.
进一步的,所述机架上在位于浸染槽上方设置染液出口管。Further, the frame is provided with a dye liquor outlet pipe above the dipping tank.
本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:
1)通过设置循环吹风机构装置能够对布料360°无死角进行吹风,在浸轧后对布料进行预干燥处理,防止布料发生褶皱现象。1) By setting the circulating air blowing mechanism, the fabric can be blown at 360° without dead angle, and the fabric can be pre-dried after padding to prevent the fabric from wrinkling.
2)通过在布料通道出口位置设置梳理机构机构能够对将布料纤维方向梳理一致,提高了布料的销售品质。2) By arranging a carding mechanism at the outlet of the cloth channel, the fiber direction of the cloth can be combed in a consistent manner, which improves the sales quality of the cloth.
3)通过设置的浸染槽翻转机构以及染液出口管,能够对浸染槽内的染液进行自动更换,提高了布料的生产质量。3) The dye liquor in the dipping tank can be replaced automatically by the dipping tank turning mechanism and the dyeing liquor outlet pipe, which improves the production quality of the fabric.
4)本实用新型功能较多、自动化程度较高能够在一定程度上提高产品的生产效率以及产品的生产质量。4) The utility model has more functions and a higher degree of automation, which can improve the production efficiency and production quality of products to a certain extent.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的布料整理结构示意图;Fig. 2 is a schematic diagram of the cloth finishing structure of the present utility model;
图中:1、机架;2、浸染槽;3、染液出口管;4、布料处理装置;401、箱体;402、布料通道;403、驱动马达;404、上齿轮;405、中间齿轮;406、下齿轮;407、下梳理辊轮;408、循环风机;409、循环管道;410、上梳理辊轮;5、压轮驱动机构;6、上压轮;7、下压轮;8、压轮调节机构;9、开幅辊;10、转动辊;11、浸染辊;12、浸染槽翻转机构。In the figure: 1. Rack; 2. Exhaust dye tank; 3. Dye liquor outlet pipe; 4. Cloth processing device; 401, box body; 402, cloth channel; 403, drive motor; 404, upper gear; 405, intermediate gear ; 406, lower gear; 407, lower carding roller; 408, circulation fan; 409, circulation pipe; 410, upper carding roller; 5, pressure wheel drive mechanism; 6, upper pressure wheel; 7, lower pressure wheel; 8 1. Pressure roller adjustment mechanism; 9. Open width roller; 10. Rotating roller; 11. Dip dyeing roller; 12. Dip dyeing tank turning mechanism.
具体实施方式Detailed ways
以下结合说明书附图对本实用新型作进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.
如图1-2所述,一种印染用二辊浸轧装置,包括机架1、浸染槽2、染液出口管3、布料处理装置4、箱体401、布料通道402、驱动马达403、上齿轮404、中间齿轮405、下齿轮406、下梳理辊轮407、循环风机408、循环管道409、上梳理辊轮410、压轮驱动机构5、上压轮6、下压轮7、压轮调节机构8、开幅辊9、转动辊10、浸染辊11及浸染槽翻转机构12。As shown in Figure 1-2, a two-roll padding device for printing and dyeing includes a frame 1, a dipping tank 2, a dye solution outlet pipe 3, a cloth processing device 4, a
实施例:Example:
机架1上部设有轧车装置,轧车装置包括上压轮6及下压轮7,上压轮6上设有压轮驱动机构5,压轮驱动机构5包括驱动电机、传动带及带轮;上压轮6及驱动电机上分别设有带轮,且驱动电机与上压轮6之间通过传动带传动连接;下压轮7上设有压轮调节机构8;压轮调节机构8采用顶升油缸,顶升油缸设置在下压轮7两端位置处。工作时上压轮6为主动轮,下压轮7为从动轮。The upper part of the frame 1 is provided with a rolling device. The rolling device includes an upper pinch wheel 6 and a lower pinch wheel 7. The upper pinch wheel 6 is provided with a pinch wheel driving mechanism 5. The pinch wheel driving mechanism 5 includes a driving motor, a transmission belt and a pulley. ; The upper pinch wheel 6 and the drive motor are respectively provided with pulleys, and the drive motor and the upper pinch wheel 6 are connected through transmission belt transmission; the lower pinch wheel 7 is provided with a pinch wheel adjustment mechanism 8; Lifting oil cylinder, jacking oil cylinder is arranged on the lower pressure wheel 7 two ends positions. The upper pinch wheel 6 is a driving wheel during work, and the lower pinch wheel 7 is a driven wheel.
机架1下方设有浸染装置,浸染装置包括浸染槽2、浸染槽翻转机构12及浸染辊轮组件,浸染槽2一端活动设置在机架1上,浸染辊轮组件设置在浸染槽2上方,浸染槽翻转机构12与浸染槽2相连;浸染槽翻转机构12采用驱动液压缸,驱动液压缸一端设置在机架1上,驱动液压缸另一端与浸染槽2相连;驱动液压缸动作能够控制浸染槽2翻转动作,从而让浸染槽2处于倾斜或水平状态;浸染辊轮组件包括转动辊10、浸染辊11及开幅辊9,转动辊10设置在布料进料位置处,浸染辊11设置在靠近浸染槽2底部位置处,开幅辊9设置在浸染槽2上方位置处,布料经过转动辊10、浸染辊11及开幅辊9形成朝向转动辊10一侧倾斜的U形线路。在不增加浸染槽2体积的前提下倾斜的U形线路能够使得布料在染液下方部分更长,有利于浸染。A dipping device is provided below the frame 1, and the dipping device includes a dipping tank 2, a dipping
机架1上在位于轧车装置出口位置设置布料处理装置4;布料处理装置4包括箱体401、循环吹风机构及梳理机构,箱体401中间设有布料通道402,循环吹风机构设置在箱体401上,梳理机构设置在箱体401上且位于布料通道402出口位置处。On the frame 1, a cloth processing device 4 is arranged at the exit of the padding device; the cloth processing device 4 includes a
布料通道402采用圆形或方形通道,且贯通箱体401两侧,所述布料通道402的内壁上设有若干通孔;循环吹风机构包括循环风机408及循环管道409,循环风机408设置在箱体401底部侧面出风口位置,循环管道409一端与循环风机408相连,另一端与与箱体401顶部进风口相连;在循环风机408的作用下布料通道401的360°均能吹风,实现对布料无死角吹干工作。The
布料梳理机构包括上梳理辊轮410、下梳理辊轮407及辊轮驱动机构,上梳理辊轮410及下梳理辊轮407分别设置在布料通道402出口上、下位置处(通过轴承组件支撑在箱体上),其中上梳理辊轮410及下梳理辊轮407在布料通道401范围内设置毛刷,通过毛刷对布料两面同时进行梳理。辊轮驱动机构包括驱动马达403、上齿轮404、下齿轮406及中间齿轮405,上齿轮404设置在上梳理辊轮410一端,下齿轮406设置在下梳理辊轮407一端,驱动马达403与上梳理辊轮410传动连接,所述中间齿轮405设置在上齿轮404与下齿轮406之间的位置处。The cloth carding mechanism comprises an
机架1上在位于浸染槽2上方设置染液出口管3,染液出口管3配合浸染槽翻转机构12能够在浸染槽2内无染液且处于水平状态时,对浸染槽2进行染液灌注,便于浸染槽2内浸染的更换,有利于提高浸染效率以及产品品质。A dye solution outlet pipe 3 is arranged above the dipping tank 2 on the frame 1, and the dye solution outlet tube 3 cooperates with the dipping
上述实施例只是本实用新型的较佳实施例,并不是对本实用新型技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本实用新型专利的权利保护范围内。The above-described embodiments are only preferred embodiments of the present utility model, and are not limitations to the technical solutions of the present utility model. As long as the technical solutions that can be realized on the basis of the above-mentioned embodiments without creative work, all should be regarded as falling into the scope of this invention. within the protection scope of utility model patents.
Claims (10)
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