CN217753331U

CN217753331U - Equipment for energy-saving heat-gathering line production process of cast iron pan bottom

Info

Publication number: CN217753331U
Application number: CN202222045962.1U
Authority: CN
Inventors: 张信卿
Original assignee: Henan Zhongshuai Metal Products Co ltd
Current assignee: Henan Zhongshuai Metal Products Co ltd
Priority date: 2022-08-04
Filing date: 2022-08-04
Publication date: 2022-11-08
Anticipated expiration: 2032-08-04

Abstract

The utility model discloses equipment for a production process of energy-saving heat-gathering lines at the bottom of a cast iron pan, which comprises a base and a top frame. Has the advantages that: the utility model discloses a regulating plate, the staff is when processing the energy-conserving heat line that gathers in the bottom of a boiler, can put into the die cavity on earth with the cast iron pot, then, start the lift cylinder extension, promote lifter plate and regulating plate and shift up to the regulating plate and be located cast iron pot edge outside top, afterwards, revolving cylinder drives pull rod and regulating plate rotation 180, drive the regulating plate and overturn directly over to the cast iron pot edge, afterwards, the lift cylinder shortens, the pulling regulating plate moves down simultaneously, because the regulating plate is located the coplanar, when moving down simultaneously with cast iron pot edge top surface butt, cast iron pot edge top surface also adjusts to the level, avoided producing the problem that energy-conserving heat line that gathers skew in the suppression process, the accuracy of energy-conserving heat line suppression of gathering has been improved, thereby product quality is improved, and simultaneously, the problem of artifical wafer is also saved, production efficiency and convenience of use have been improved.

Description

Equipment for energy-saving heat-gathering line production process of cast iron pan bottom

Technical Field

The utility model relates to an energy-saving cast iron pot production technical field particularly, relates to energy-conserving equipment for gathering hot line production technology at bottom of cast iron pot.

Background

The cast iron pan has a characteristic that when the temperature of fire exceeds 200 ℃, the cast iron pan can control the temperature transmitted to food to be 230 ℃ by emitting certain heat energy, and the fine iron pan directly transmits the temperature of fire to food, for ordinary families, the cast iron pan is better because of the advantages of the cast iron pan, because the fine iron is cast and has less impurities, the heat transfer is more uniform, the pan sticking phenomenon is not easy to occur, because the materials are good, the temperature in the pan can reach higher grade, the surface is smooth, the cleaning work is good, compared with the common so-called smokeless pan and non-stick pan, the special pan body non-coating design fundamentally prevents the harm of chemical coating and aluminum products to human bodies, and the whole family can enjoy the health and the delicacy under the condition of not damaging the nutritional ingredients of dishes.

For the call of corresponding national energy saving and emission reduction, a plurality of cast iron pan products are additionally provided with heat gathering lines or heat gathering rings or heat gathering fins at the pan bottom to increase the heat conduction efficiency, the traditional heat gathering lines are produced by adopting an integral die casting method (part of the traditional heat gathering lines adopt an engraving method, but the cost is higher), because the heat gathering lines are distributed at the pan bottom, when the cast iron pan is pressed, the manual level adjustment of workers is needed, the problem of position deflection caused by inclined pressure is reduced, the manual level adjustment process is troublesome and not accurate enough, the production efficiency and the convenience are influenced, and the improvement can be further made.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides an energy-conserving heat line production process equipment that gathers of cast iron pan bottom possesses automatic leveling, has improved production efficiency and product quality's advantage, and then solves the problem among the above-mentioned background art.

(II) technical scheme

For the advantage that realizes above-mentioned auto leveling, improved production efficiency and product quality, the utility model discloses a specific technical scheme as follows:

the energy-saving heat-gathering line production equipment for the bottom of the cast iron pan comprises a base and an upper frame, wherein a bottom die groove is formed in the top surface of the base, the top surface of the base is located on the outer side of the bottom die groove, the upper frame is fixedly installed on the upper frame through a stand column, a hydraulic cylinder is fixedly installed at the center position of the top surface of the upper frame, an installation plate is fixedly installed on the bottom surface of a piston rod of the hydraulic cylinder, an upper die is fixedly installed right above the bottom die groove corresponding to the bottom surface of the installation plate, an installation groove is formed in the outer side of the bottom die groove in the base, a lifting cylinder is fixedly installed in the installation groove, a lifting plate is fixedly installed on the top surface of the piston rod of the lifting cylinder, a rotating cylinder is fixedly installed on the top surface of the lifting plate, a pull rod is fixedly installed at the output end of the rotating cylinder, an adjusting plate is fixedly installed on the pull rod through the top surface of the base, four installation grooves are distributed at equal angles along the center position of the bottom die groove, and a PLC is used in cooperation with the rotating cylinder.

Furthermore, a heating groove is placed on one side of the base, an electromagnetic heating coil is arranged on a fixing frame in the heating groove, and a ceramic vertical rod is vertically and fixedly mounted on the bottom surface of the inner side of the electromagnetic heating coil in the heating groove.

Furthermore, a plurality of ceramic upright rods are arranged at equal angles, and the top surfaces of the ceramic upright rods are of hemispherical structures.

Further, the outer edge surface of the lifting plate is in sliding abutting joint with the inner wall of the installation groove.

Furthermore, the pull rod and the adjusting plate form an L-shaped structure, and the pull rod is positioned outside the edge of the top opening of the cast iron pan.

Furthermore, the stand runs through the mounting panel and with mounting panel interference fit, and the stand adopts smooth metal cylinder.

Furthermore, four lifting cylinders are arranged and work synchronously.

Furthermore, the bottom surface of the top die is of a smooth structure.

(III) advantageous effects

Compared with the prior art, the utility model provides an energy-conserving equipment for gathering hot line production technology of cast iron pan bottom possesses following beneficial effect:

(1) The utility model discloses an adjusting plate, the adjusting plate is the outside of 90 evenly distributed at the end die cavity, when the staff is processing the energy-conserving heat gathering line of pot bottom, can put the cast iron pot into the die cavity of going to the end, then, start the lift cylinder extension, promote lift plate and adjusting plate to shift up to the adjusting plate and lie in cast iron pot edge outside top, then, revolving cylinder drives pull rod and adjusting plate and rotates 180, it turns over to directly over to drive the adjusting plate edge to the cast iron pot, then, the lift cylinder shortens, the pulling adjusting plate moves down simultaneously, because the adjusting plate lies in the coplanar, move down simultaneously with cast iron pot edge top surface butt, cast iron pot edge top surface also adjusts to the level, then, lift cylinder secondary extension, after the revolving cylinder resets, telescopic cylinder shortens to reset, can accomplish cast iron pot leveling, after the leveling is accomplished, start the hydraulic cylinder extension, promote the top mould to move down, promote the energy-conserving heat gathering line extrusion of cast iron pot bottom surface and die cavity wall, thereby form energy-conserving heat gathering line through the repression, work of earlier stage has been avoided producing the problem of energy-conserving heat gathering line, thereby the efficiency of the manual work of leveling has been improved, the efficiency of the use has also been improved.

(2) The utility model discloses a heating tank, the staff can put into the heating tank with cast iron pan bottom surface before suppressing cast iron pan, makes cast iron pan bottom surface put at ceramic pole setting top surface, afterwards, can start electromagnetic heating coil rapid heating cast iron pan, and the heating softens cast iron pan bottom surface, is convenient for gather the rapid compression moulding of hot line in the later stage energy-conservation, also reduces pneumatic cylinder output simultaneously, has further improved production efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural view of an apparatus for producing energy-saving heat-collecting lines on the bottom of a cast iron pan;

FIG. 2 is a front view of the equipment for the production process of the energy-saving heat-gathering pattern on the bottom of the cast iron pan provided by the utility model;

fig. 3 is a top view of a heating tank according to the present invention;

fig. 4 is a schematic view of the installation of the adjusting plate according to the present invention.

In the figure:

1. a base; 2. a bottom die cavity; 3. mounting grooves; 4. a lifting cylinder; 5. a lifting plate; 6. a rotating cylinder; 7. a pull rod; 8. an adjusting plate; 9. a column; 10. mounting a plate; 11. a top frame; 12. a hydraulic cylinder; 13. carrying out top die; 14. a heating tank; 15. ceramic upright stanchions; 16. an electromagnetic heating coil.

Detailed Description

For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.

According to the embodiment of the utility model, the energy-saving heat-gathering production process equipment for the pot bottom of the cast iron pot is provided.

Referring now to the drawings and the detailed description, as shown in fig. 1-4, the apparatus for manufacturing energy-saving heat-gathering pattern on the bottom of a cast iron pan according to the embodiment of the present invention comprises a base 1 and a top frame 11, wherein the top surface of the base 1 is provided with a bottom mold cavity 2, the inner wall of the bottom mold cavity 2 is provided with energy-saving heat-gathering pattern forming patterns, which are common structures in the art, the top surface of the base 1 is located outside the bottom mold cavity 2 and is fixedly provided with the top frame 11 through a column 9, a hydraulic cylinder 12 is fixedly arranged at the center of the top surface of the top frame 11, a mounting plate 10 is fixedly arranged on the bottom surface of a piston rod of the hydraulic cylinder 12, a top mold 13 is fixedly arranged right above the bottom mold cavity 2 and is arranged on the bottom surface of the mounting plate 10, a mounting groove 3 is arranged inside the base 1 and is provided outside the bottom mold cavity 2, a lifting cylinder 4 is fixedly arranged inside the mounting groove 3, and a lifting plate 5 is fixedly arranged on the top surface of a piston rod of the lifting cylinder 4, the top surface of a lifting plate 5 is fixedly provided with a rotary cylinder 6, the output end of the rotary cylinder 6 is fixedly provided with a pull rod 7, the pull rod 7 penetrates through the top surface of a base 1 and is fixedly provided with an adjusting plate 8, four mounting grooves 3 are distributed at equal angles along the central position of the bottom surface of a bottom die groove 2, the lifting cylinder 4 and the rotary cylinder 6 are matched with a PLC controller, wherein the pull rod 7 and the adjusting plate 8 form an L-shaped structure, the pull rod 7 is positioned outside the top opening edge of a cast iron pan, the arrangement of the cast iron pan is not influenced when the pull rod 7 moves upwards, the lifting cylinder 4 is provided with four lifting cylinders 4, the lifting cylinders 4 work synchronously, the adjusting plates 8 are uniformly distributed outside the bottom die groove 2 at an angle of 90 degrees, when a worker processes energy-saving and heat-gathering lines at the bottom of the pan, the cast iron pan can be placed into the bottom die groove 2, then the lifting cylinder 4 is started to extend, and the lifting plate 5 and the adjusting plate 8 are pushed to move upwards to the adjusting plate 8 to be positioned above the edge of the cast iron pan, then, the rotary cylinder 6 drives the pull rod 7 and the adjusting plate 8 to rotate 180 degrees, the adjusting plate 8 is driven to overturn to a position right above the edge of the cast iron pan, then the lifting cylinder 4 is shortened, the adjusting plate 8 is pulled to move downwards simultaneously, the adjusting plate 8 is positioned in the same plane and moves downwards to abut against the top surface of the edge of the cast iron pan, the top surface of the edge of the cast iron pan is also adjusted to be horizontal, then the lifting cylinder 4 extends for two times, the telescopic cylinder is shortened to reset after the rotary cylinder 6 is reset, leveling of the cast iron pan can be completed, after leveling is completed, the hydraulic cylinder 12 is started to extend, the top die 13 is pushed to move downwards, molding lines of the energy-saving heat-gathering lines of the bottom surface of the cast iron pan and the inner wall of the bottom die groove 2 are pushed to extrude, so that the energy-saving heat-gathering lines are formed through repeated pressing, and the problem of energy-saving heat-gathering line offset in the pressing process is solved through the leveling work in the previous stage, the accuracy of energy-saving heat-gathering line pressing is improved, the product quality is improved, meanwhile, and the problem of manual piece adjusting is solved, and the production efficiency and the convenience of use is improved.

In one embodiment, a heating groove 14 is placed on one side of a base 1, an electromagnetic heating coil 16 is arranged on a fixed frame inside the heating groove 14, a plurality of ceramic upright posts 15 are vertically and fixedly arranged on the inner bottom surface of the heating groove 14 on the inner side of the electromagnetic heating coil 16, the top surfaces of the ceramic upright posts 15 are of a hemispherical structure, damage to the bottom of a cast iron pan is avoided, the ceramic upright posts 15 are used for supporting the cast iron pan, a worker can put the bottom surface of the cast iron pan into the heating groove 14 before pressing the cast iron pan, so that the bottom surface of the cast iron pan is placed on the top surfaces of the ceramic upright posts 15, and then the electromagnetic heating coil 16 can be started to rapidly heat the cast iron pan, so as to heat and soften the bottom surface of the cast iron pan, thereby facilitating rapid press forming of energy-saving heat accumulation lines in the later period, reducing the output power of a hydraulic cylinder 12, and further improving the production efficiency.

In one embodiment, the outer edge surface of the lifting plate 5 is slidably abutted against the inner wall of the mounting groove 3 to guide the lifting of the rotary cylinder 6, so that the pull rod 7 can move up and down smoothly.

In one embodiment, the upright post 9 penetrates through the mounting plate 10 and is in interference fit with the mounting plate 10, and the upright post 9 is a smooth metal cylinder which is used for guiding the mounting plate 10 and the top die 13 to move up and down, so that smooth operation is facilitated, and the structure is common.

In one embodiment, the bottom surface of the top mold 13 is smooth to avoid damaging the inner wall of the cast iron pan.

The working principle is as follows:

when working personnel processes the energy-saving and heat-gathering lines at the bottom of the pan, the cast iron pan can be put into the bottom die cavity 2, then the lifting cylinder 4 is started to extend, the lifting plate 5 and the adjusting plate 8 are pushed to move upwards until the adjusting plate 8 is positioned above the outer side of the edge of the cast iron pan, then the rotating cylinder 6 drives the pull rod 7 and the adjusting plate 8 to rotate 180 degrees, the adjusting plate 8 is driven to overturn right above the edge of the cast iron pan, then the lifting cylinder 4 is shortened, the adjusting plate 8 is pulled to move downwards simultaneously, because the adjusting plate 8 is positioned in the same plane, when the adjusting plate moves downwards to be abutted against the top surface of the edge of the cast iron pan, the top surface of the edge of the cast iron pan is also adjusted to be horizontal, then the lifting cylinder 4 extends for two times, after the rotating cylinder 6 is reset, the telescopic cylinder is shortened and reset, the leveling of the cast iron pan can be completed, after the leveling, the hydraulic cylinder 12 is started to extend, the top die 13 is pushed to move downwards, the extrusion of the forming lines of the energy-saving heat-gathering lines of the bottom surface of the cast iron pan and the inner wall of the bottom die groove 2 is promoted, so that the energy-saving heat-gathering lines are formed through the heavy pressing, the problem of energy-saving heat-gathering line offset generated in the pressing process is avoided through the leveling work in the early stage, the pressing accuracy of the energy-saving heat-gathering lines is improved, the product quality is improved, meanwhile, the problem of manual piece adjustment is also solved, the production efficiency and the use convenience are improved, meanwhile, a worker can place the bottom surface of the cast iron pan into the heating groove 14 before pressing the cast iron pan, the bottom surface of the cast iron pan is placed on the top surface of the ceramic upright rod 15, then, the electromagnetic heating coil 16 can be started to quickly heat the cast iron pan, the bottom surface of the cast iron pan is heated and softened, the later-stage quick pressing forming of the energy-saving heat-gathering lines is facilitated, meanwhile, the output power of the hydraulic cylinder 12 is also reduced, and the production efficiency is further improved.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

The above description is only for the preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The equipment for the production process of the energy-saving heat-gathering lines at the bottom of the cast iron pan is characterized by comprising a base (1) and a top frame (11), wherein the top surface of the base (1) is provided with a bottom die cavity (2), and the top surface of the base (1) is positioned at the outer side of the bottom die cavity (2) and is fixedly provided with a top frame (11) through an upright post (9), a hydraulic cylinder (12) is fixedly arranged at the center of the top surface of the top frame (11), a mounting plate (10) is fixedly arranged on the bottom surface of a piston rod of the hydraulic cylinder (12), a top die (13) is fixedly arranged on the bottom surface of the mounting plate (10) corresponding to the right upper part of the bottom die cavity (2), an installation groove (3) is arranged in the base (1) and positioned at the outer side of the bottom die groove (2), and a lifting cylinder (4) is fixedly arranged in the mounting groove (3), and the top surface of the piston rod of the lifting cylinder (4) is fixedly provided with a lifting plate (5), a rotary cylinder (6) is fixedly arranged on the top surface of the lifting plate (5), and a pull rod (7) is fixedly arranged at the output end of the rotary cylinder (6), and the pull rod (7) penetrates through the top surface of the base (1) and is fixedly provided with an adjusting plate (8), four mounting grooves (3) are distributed along the center of the bottom surface of the bottom die groove (2) at equal angles, and the lifting cylinder (4) and the rotating cylinder (6) are matched with each other to use a PLC controller.

2. The equipment for the production process of the energy-saving and heat-gathering patterns on the bottom of the cast iron pan as claimed in claim 1 is characterized in that a heating groove (14) is placed on one side of the base (1), an electromagnetic heating coil (16) is arranged on a fixed frame in the heating groove (14), and a ceramic vertical rod (15) is vertically and fixedly arranged on the inner bottom surface of the heating groove (14) on the inner side of the electromagnetic heating coil (16).

3. The equipment for the production process of the energy-saving heat-gathering lines on the bottom of the cast iron pan as claimed in claim 2 is characterized in that a plurality of ceramic vertical rods (15) are arranged at equal angles, and the top surfaces of the ceramic vertical rods (15) are of hemispherical structures.

4. The equipment for the production process of the energy-saving heat-gathering pattern on the bottom of the cast iron pan as claimed in claim 1 is characterized in that the outer edge surface of the lifting plate (5) is in sliding contact with the inner wall of the mounting groove (3).

5. The equipment for the production process of the energy-saving heat-gathering pattern on the bottom of the cast iron pan as claimed in claim 1 is characterized in that the pull rod (7) and the adjusting plate (8) form an L-shaped structure, and the pull rod (7) is positioned outside the edge of the top opening of the cast iron pan.

6. The equipment for the production process of the energy-saving heat-gathering pattern on the bottom of the cast iron pan as claimed in claim 1, wherein the upright posts (9) penetrate through the mounting plate (10) and are in interference fit with the mounting plate (10), and the upright posts (9) are smooth metal cylinders.

7. The equipment for the production process of the energy-saving heat-gathering lines on the bottom of the cast iron pan as claimed in claim 1 is characterized in that four lifting cylinders (4) are arranged, and the lifting cylinders (4) work synchronously.

8. The equipment for the production process of the energy-saving heat-gathering pattern on the bottom of the cast iron pan as claimed in claim 1, wherein the bottom surface of the top die (13) is of a smooth structure.