CN217751560U - EVA glued membrane cutting device for photovoltaic module - Google Patents
EVA glued membrane cutting device for photovoltaic module Download PDFInfo
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Abstract
本实用新型涉及一种裁切装置,尤其涉及一种光伏组件用EVA胶膜裁切装置。本实用新型提供一种可标准对EVA胶膜裁切到特定形状和大小,且自动化程度较高方便工作人员使用的光伏组件用EVA胶膜裁切装置。本实用新型提供了这样一种光伏组件用EVA胶膜裁切装置,包括:支撑杆,底座顶部前后两侧均左右对称式开有圆形槽,底座顶部前后两侧均左右对称式的圆形槽顶部滑动式设置有支撑杆;挤压板,四个支撑杆顶部之间均设置有挤压板。工作人员启动气缸,气缸的伸缩杆带动支撑杆、挤压板和切割刀向下进行冲压,在支撑杆、挤压板和切割刀向下冲压的同时弹性件和伸缩轴收缩,进而切割刀对底座内侧底部的EVA胶膜进行裁切。
The utility model relates to a cutting device, in particular to a cutting device of an EVA adhesive film for photovoltaic components. The utility model provides an EVA film cutting device for photovoltaic modules, which can standardly cut the EVA film to a specific shape and size, and has a high degree of automation and is convenient for staff to use. The utility model provides such an EVA adhesive film cutting device for photovoltaic modules, which comprises: a support rod; circular grooves are left-right symmetrical on both front and rear sides of the top of the base; A support rod is slidably arranged on the top of the groove; an extrusion plate is arranged between the tops of the four support rods. The staff starts the cylinder, and the telescopic rod of the cylinder drives the support rod, the extrusion plate and the cutting knife to punch downwards. When the support rod, extrusion plate and cutting knife are punched down, the elastic part and the telescopic shaft shrink, and the cutting knife Cut the EVA film at the bottom of the inner side of the base.
Description
技术领域technical field
本实用新型涉及一种裁切装置,尤其涉及一种光伏组件用EVA胶膜裁切装置。The utility model relates to a cutting device, in particular to an EVA adhesive film cutting device for photovoltaic modules.
背景技术Background technique
EVA是乙烯、乙烯基和醋酸盐的简称,由于EVA胶膜在粘着力、耐久性、光学特性等方面具有的优越性,且EVA低熔点、易流动、易储存和耐久性能较好等优点,使得它被越来越广泛的应用于电流组件以及各种光学产品,在EVA胶膜使用过程中,工作人员需要按要求对EVA胶膜裁切到特定形状和大小。EVA is the abbreviation of ethylene, vinyl and acetate. Due to the superiority of EVA film in terms of adhesion, durability, optical properties, etc., and the advantages of EVA low melting point, easy flow, easy storage and good durability, etc. , making it more and more widely used in current components and various optical products. During the use of EVA film, the staff need to cut the EVA film to a specific shape and size as required.
目前EVA胶膜裁切装置在实际操作过程中,大部分都是人工利用美工刀对EVA胶膜进行裁切,导致裁切形状和大小不统一,且裁切完成的EVA胶膜需要人工进行清理,自动化程度较低,因此需设计一种可标准对EVA胶膜裁切到特定形状和大小,且自动化程度较高方便工作人员使用的光伏组件用EVA胶膜裁切装置。At present, in the actual operation process of the EVA film cutting device, most of the EVA film is cut manually with a utility knife, resulting in inconsistent cutting shapes and sizes, and the cut EVA film needs to be cleaned manually. , the degree of automation is low, so it is necessary to design an EVA film cutting device for photovoltaic modules that can cut the EVA film to a specific shape and size according to the standard, and has a high degree of automation and is convenient for the staff to use.
实用新型内容Utility model content
为了克服大部分都是人工利用美工刀对EVA胶膜进行裁切,导致裁切形状和大小不统一,且裁切完成的EVA胶膜需要人工进行清理,自动化程度较低的缺点,技术问题:提供一种可标准对EVA胶膜裁切到特定形状和大小,且自动化程度较高方便工作人员使用的光伏组件用EVA胶膜裁切装置。In order to overcome the shortcomings that most of the EVA film is cut manually with a utility knife, resulting in inconsistent cutting shape and size, and the finished EVA film needs to be cleaned manually, and the degree of automation is low. Technical problems: Provides an EVA film cutting device for photovoltaic modules that can standardly cut EVA film to a specific shape and size, and has a high degree of automation and is convenient for workers to use.
一种光伏组件用EVA胶膜裁切装置,包括有:支撑杆,底座顶部前后两侧均左右对称式开有圆形槽,底座顶部前后两侧均左右对称式的圆形槽顶部滑动式设置有支撑杆;挤压板,四个支撑杆顶部之间均设置有挤压板;伸缩轴,底座顶部前后两侧均左右对称式的圆形槽内侧底部滑动式设置有伸缩轴;弹性件,伸缩轴外侧均套有弹性件,弹性件一端连接挤压板,另一端连接底座顶部前后两侧均左右对称式的圆形槽内侧底部;切割刀,挤压板底部中心位置设置有固定板,挤压板底部中心位置的固定板底部均匀设置有五个切割刀;固定架,底座下部前后对称式设置有固定块,底座下部前后对称式的固定块顶部均设置有固定架;外壳,两个固定架上部相互靠近的一侧之间设置有外壳;支撑架,外壳内壁上下位置均设置有支撑架;气缸,两个支撑架之间设置有气缸,气缸贯穿支撑架,气缸的伸缩杆连接挤压板顶部中心位置。An EVA film cutting device for photovoltaic modules, including: a support rod, symmetrical circular grooves on the front and rear sides of the top of the base, and sliding settings on the top of the symmetrical circular grooves on the front and rear sides of the base There are support rods; extruded plates, extruded plates are arranged between the tops of the four support rods; telescopic shafts, the front and rear sides of the top of the base are left and right symmetrical, and the inner bottom of the circular groove is slidingly provided with telescopic shafts; elastic parts, The outside of the telescopic shaft is covered with elastic parts, one end of the elastic part is connected to the extrusion plate, and the other end is connected to the bottom of the inner side of the symmetrical circular groove on the front and rear sides of the top of the base; Five cutting knives are uniformly arranged at the bottom of the fixed plate at the center of the bottom of the extruded plate; the fixed frame, the front and rear symmetrical fixed blocks are arranged on the lower part of the base, and the fixed frames are arranged on the top of the front and rear symmetrical fixed blocks at the lower part of the base; the shell, two A shell is arranged between the sides of the upper part of the fixed frame that are close to each other; a support frame is provided with a support frame at the upper and lower positions of the inner wall of the shell; a cylinder is provided between the two support frames, and the cylinder runs through the support frame. The top center of the platen.
作为优选,还包括有:电机,底座下部右壁前侧开有方形槽,底座下部右壁前侧的方形槽内侧左部设置有电机;第一锥齿轮,电机的输出轴外壁右侧设置有第一锥齿轮;转轴,底座内侧下部前后相互靠近的一侧均左右对称式开有圆形槽,底座内侧下部左右两侧的圆形槽内转动式设置有转轴;第二锥齿轮,右侧的转轴外壁前侧设置有第二锥齿轮,第一锥齿轮和第二锥齿轮相互啮合;连接杆,两个转轴外侧壁均设置有连接杆;平皮带,两个连接杆之间均套有平皮带。Preferably, it also includes: a motor, a square groove is opened on the front side of the right wall of the lower part of the base, and a motor is arranged on the left side of the square groove on the front side of the right wall of the lower part of the base; the first bevel gear is arranged on the right side of the outer wall of the output shaft of the motor. The first bevel gear; the rotating shaft, the sides of the inner lower part of the base that are close to each other are symmetrically opened with circular grooves, and the rotating shafts are arranged in the circular grooves on the left and right sides of the inner lower part of the base; the second bevel gear, on the right side The front side of the outer wall of the rotating shaft is provided with a second bevel gear, and the first bevel gear and the second bevel gear are meshed with each other; connecting rods are provided with connecting rods on the outer walls of the two rotating shafts; flat belts are sleeved between the two connecting rods. Flat belt.
作为优选,还包括有:挡板,底座下部右壁前侧的方形槽前壁右部上下位置开有方形槽,底座下部右壁前侧的方形槽前壁右部上下位置的方形槽内滑动式设置有挡板。Preferably, it also includes: a baffle plate, a square groove at the upper and lower positions of the right part of the front wall on the front side of the lower right wall of the base, sliding in the square groove at the upper and lower positions of the right part of the front wall of the square groove on the front side of the lower right wall of the base The type is provided with a baffle.
作为优选,切割刀的材质为不锈钢。Preferably, the cutting knife is made of stainless steel.
作为优选,弹性件为压缩弹簧。Preferably, the elastic member is a compression spring.
作为优选,挡板右部后侧设置有把手。Preferably, a handle is provided on the rear side of the right part of the baffle.
本实用新型具有以下优点:1、工作人员启动气缸,气缸的伸缩杆带动支撑杆、挤压板和切割刀向下进行冲压,在支撑杆、挤压板和切割刀向下冲压的同时弹性件和伸缩轴收缩,进而切割刀对底座内侧底部的EVA胶膜进行裁切,进而可对EVA胶膜裁切到特定形状和大小。The utility model has the following advantages: 1. The staff starts the cylinder, and the telescopic rod of the cylinder drives the support rod, the extruding plate and the cutting knife to punch downwards, and the elastic member is punched downward while the supporting rod, the extruding plate and the cutting knife are punching downwards. and the telescopic shaft shrink, and then the cutting knife cuts the EVA film on the inner bottom of the base, and then the EVA film can be cut to a specific shape and size.
2、工作人员启动电机带动第一锥齿轮与第二锥齿轮相互啮合,在第一锥齿轮与第二锥齿轮相互啮合带动右侧的转轴和右侧的连接杆转动的同时与平皮带接触带动左侧的转轴和左侧的连接杆转动,平皮带转动将裁切完成的EVA胶膜移除,且在平皮带转动将裁切完成的EVA胶膜移除的同时将还未进行裁切的EVA胶膜移动到预定位置后停止,自动化程度较高,为工作人员节省了劳动力。2. The staff starts the motor to drive the first bevel gear and the second bevel gear to mesh with each other. When the first bevel gear and the second bevel gear mesh with each other to drive the right shaft and the right connecting rod to rotate, they contact the flat belt to drive The rotating shaft on the left side and the connecting rod on the left side rotate, the flat belt rotates to remove the cut EVA film, and when the flat belt rotates to remove the cut EVA film, the uncut EVA film is removed The EVA film stops after moving to the predetermined position, which has a high degree of automation and saves labor for the staff.
附图说明Description of drawings
图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
图2为本实用新型的第一种部分立体剖视结构示意图。Fig. 2 is a schematic diagram of a partial three-dimensional cross-sectional structure of the first type of the utility model.
图3为本实用新型的第二种部分立体剖视结构示意图。Fig. 3 is a schematic diagram of a second partial three-dimensional cross-sectional structure of the utility model.
图4为本实用新型的第三种部分立体剖视结构示意图。Fig. 4 is a schematic diagram of a third partial three-dimensional cross-sectional structure of the utility model.
附图中的标记为:1、底座;2、支撑杆;3、挤压板;4、伸缩轴;5、弹性件;6、切割刀;7、固定架;8、外壳;9、支撑架;901、气缸;10、电机;11、第一锥齿轮;12、转轴;1201、第二锥齿轮;13、连接杆;14、平皮带;15、挡板。The marks in the drawings are: 1. base; 2. support rod; 3. extruded plate; 4. telescopic shaft; 5. elastic member; 6. cutting knife; 7. fixed frame; 8. shell; 901, cylinder; 10, motor; 11, the first bevel gear; 12, rotating shaft; 1201, the second bevel gear; 13, connecting rod; 14, flat belt; 15, baffle plate.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
实施例1Example 1
如图1到图3所示,本实用新型提供一种光伏组件用EVA胶膜裁切装置,具体包括有底座1、支撑杆2、挤压板3、伸缩轴4、弹性件5、切割刀6、固定架7、外壳8、支撑架9和气缸901,底座1顶部前后两侧均左右对称式开有圆形槽,底座1顶部前后两侧均左右对称式的圆形槽顶部滑动式设置有支撑杆2,四个支撑杆2顶部之间均通过螺栓连接的方式设置有挤压板3,底座1顶部前后两侧均左右对称式的圆形槽内侧底部滑动式设置有伸缩轴4,伸缩轴4外侧均套有弹性件5,弹性件5一端连接挤压板3,另一端连接底座1顶部前后两侧均左右对称式的圆形槽内侧底部,挤压板3底部中心位置通过螺栓连接的方式设置有固定板,挤压板3底部中心位置的固定板底部均匀通过螺栓连接的方式设置有五个切割刀6,底座1下部前后对称式设置有固定块,底座1下部前后对称式的固定块顶部均设置有固定架7,两个固定架7上部相互靠近的一侧之间通过螺栓连接的方式设置有外壳8,外壳8内壁上下位置均设置有支撑架9,两个支撑架9之间通过螺栓连接的方式设置有气缸901,气缸901贯穿支撑架9,气缸901的伸缩杆连接挤压板3顶部中心位置。As shown in Figures 1 to 3, the utility model provides an EVA film cutting device for photovoltaic modules, which specifically includes a
当工作人员需要对EVA胶膜裁切时,工作人员将需要进行裁切的EVA胶膜放置在底座1内侧底部,当EVA胶膜放置完成后,工作人员启动气缸901,气缸901的伸缩杆带动支撑杆2、挤压板3和切割刀6向下进行冲压,在支撑杆2、挤压板3和切割刀6向下冲压的同时弹性件5和伸缩轴4收缩,进而切割刀6对底座1内侧底部的EVA胶膜进行裁切,当EVA胶膜裁切完成时,工作人员控制气缸901,气缸901的伸缩杆带动支撑杆2、挤压板3和切割刀6向上移动,在气缸901的伸缩杆带动支撑杆2、挤压板3和切割刀6向上移动的同时弹性件5和伸缩轴4拉伸至初始位置,当挤压板3到达两个固定架7底部上侧相互靠近的一侧时,支撑杆2、挤压板3和切割刀6停止向上移动,工作人员等待以上操作完成后,工作人员将裁切完成EVA胶膜取出,工作人员等待EVA胶膜取出完成后,工作人员关闭气缸901,当气缸901在切割过程中失去动力时,弹性件5和伸缩轴4拉伸带动支撑杆2、挤压板3和切割刀6进行复位,弹性件5为压缩弹簧,压缩弹簧弹力较大,可对支撑杆2、挤压板3和切割刀6更好的进行复位,切割刀6的材质为不锈钢,不锈钢表面光滑,且不锈钢硬度大更耐用。When the staff needs to cut the EVA film, the staff places the EVA film that needs to be cut on the inner bottom of the
实施例2Example 2
如图4所示,在实施例1的基础之上,具体还包括有电机10、第一锥齿轮11、转轴12、第二锥齿轮1201、连接杆13和平皮带14,底座1下部右壁前侧开有方形槽,底座1下部右壁前侧的方形槽内侧左部通过螺栓连接的方式设置有电机10,电机10的输出轴外壁右侧设置有第一锥齿轮11,底座1内侧下部前后相互靠近的一侧均左右对称式开有圆形槽,底座1内侧下部左右两侧的圆形槽内转动式设置有转轴12,右侧的转轴12外壁前侧设置有第二锥齿轮1201,第一锥齿轮11和第二锥齿轮1201相互啮合,两个转轴12外侧壁均设置有连接杆13,两个连接杆13之间均套有平皮带14。As shown in Figure 4, on the basis of
当工作人员需要对EVA胶膜进行裁切时,工作人员将EVA胶膜放置在平皮带14顶部,进而工作人员启动气缸901,气缸901的伸缩杆带动支撑杆2、挤压板3和切割刀6向下冲压对EVA胶膜进行裁切,当EVA胶膜裁切完成时,工作人员启动电机10,电机10的输出轴带动第一锥齿轮11进行转动,进而第一锥齿轮11与第二锥齿轮1201相互啮合,在第一锥齿轮11与第二锥齿轮1201相互啮合的同时带动右侧的转轴12转动,进而右侧的转轴12转动带动右侧的连接杆13转动,右侧的连接杆13转动的同时与平皮带14接触,右侧的连接杆13转动通过平皮带14带动左侧的转轴12和左侧的连接杆13转动,进而平皮带14转动将裁切完成的EVA胶膜移除,且在平皮带14转动将裁切完成的EVA胶膜移除的同时将还未进行裁切的EVA胶膜移动到预定位置后停止,进而工作人员关闭电机10,电机10停止带动第一锥齿轮11、转轴12、第二锥齿轮1201、连接杆13和平皮带14停止运行,工作人员等待以上操作完成后,工作人员启动气缸901,气缸901的伸缩杆带动支撑杆2、挤压板3和切割刀6向下冲压对EVA胶膜进行裁切。When the staff needs to cut the EVA film, the staff places the EVA film on the top of the
如图4所示,在实施例的基础之上,具体还包括有挡板15,底座1下部右壁前侧的方形槽前壁右部转动式设置有挡板15。As shown in FIG. 4 , on the basis of the embodiment, a
当工作人员需要对电机10进行更换或对第一锥齿轮11和第二锥齿轮1201涂抹润滑油时,工作人员向右拉动挡板15,工作人员可对电机10进行更换或对第一锥齿轮11和第二锥齿轮1201涂抹润滑油,挡板15右壁后侧设置有把手,当工作人员需要对电机10进行更换或对第一锥齿轮11和第二锥齿轮1201涂抹润滑油时,工作人员可利用把手方便对挡板15拉出。When the staff needs to replace the
以上所述仅为本实用新型的实施例子而已,并不用于限制本实用新型。凡在本实用新型的原则之内,所作的等同替换,均应包含在本实用新型的保护范围之内。本实用新型未作详细阐述的内容属于本专业领域技术人员公知的已有技术。The above description is only an implementation example of the present utility model, and is not intended to limit the present utility model. All equivalent replacements made within the principle of the utility model shall be included in the protection scope of the utility model. The contents not elaborated in this utility model belong to the prior art known to those skilled in the art.
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Effective date of registration: 20230807 Address after: No. 10 Hengli Road, Xueyan Town, Wujin District, Changzhou City, Jiangsu Province, 213000 Patentee after: Changzhou Xinshida Solar Technology Co.,Ltd. Address before: 303, No. 3, Yonghe 7th Lane, Beihai, Panyu District, Guangzhou, Guangdong 510,000 Patentee before: Chen Jindi |
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