CN217750729U - Forming and grinding device for gear machining - Google Patents
Forming and grinding device for gear machining Download PDFInfo
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- CN217750729U CN217750729U CN202221476575.7U CN202221476575U CN217750729U CN 217750729 U CN217750729 U CN 217750729U CN 202221476575 U CN202221476575 U CN 202221476575U CN 217750729 U CN217750729 U CN 217750729U
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Abstract
Description
技术领域technical field
本实用新型涉及齿轮加工技术领域,具体为一种齿轮加工用成型磨削装置。The utility model relates to the technical field of gear processing, in particular to a profile grinding device for gear processing.
背景技术Background technique
随着社会的不断发展,带动了工业领域的发展,各种机械设备不断出现,在机械设备的运动或工作中,常常需要使用到齿轮,齿轮是传递运动和动力的部件,其是依靠齿的啮合传递扭矩的轮状机械零件,在齿轮的加工成型过程中,常常需要使用磨削装置对齿轮的侧面进行磨削加工;With the continuous development of society, it has led to the development of the industrial field, and various mechanical equipments continue to appear. In the movement or work of mechanical equipment, it is often necessary to use gears. Gears are components that transmit motion and power, and they rely on teeth. The wheel-shaped mechanical parts that mesh to transmit torque often need to use a grinding device to grind the side of the gear during the processing and forming of the gear;
例如公告号为CN216298882U的授权专利(一种齿轮加工用磨削装置):包括工作台、电动伸缩杆、转动组件和牵引收集组件,所述工作台左端面固定连接有控制器,所述电动伸缩杆与工作台固定连接,所述转动组件包括转动电机;For example, the authorized patent (a grinding device for gear processing) whose notification number is CN216298882U: includes a worktable, an electric telescopic rod, a rotating assembly and a traction collection assembly, the left end of the workbench is fixedly connected with a controller, and the electric telescopic The rod is fixedly connected to the workbench, and the rotating assembly includes a rotating motor;
上述现有技术虽然可以节省齿轮更换的时间以提高磨削效率,但是齿轮是置放在转盘的凹槽内并通过电磁力进行吸附固定,不仅固定不稳而且磨削产生的部分碎屑会积存在凹槽内,因此在对齿轮进行磨削加工时,齿轮容易发生晃动,影响齿轮磨削稳定性;因此市场急需研制一种齿轮加工用成型磨削装置来帮助人们解决现有的问题。Although the above prior art can save the time for gear replacement to improve the grinding efficiency, the gears are placed in the grooves of the turntable and fixed by electromagnetic force. Not only the fixation is unstable, but also some debris generated by grinding will accumulate. In the groove, when the gear is ground, the gear is prone to shaking, which affects the stability of the gear grinding; therefore, the market is in urgent need of developing a profile grinding device for gear processing to help people solve existing problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种齿轮加工用成型磨削装置,以解决上述背景技术中提出的在对齿轮进行磨削加工时,齿轮容易发生晃动,影响齿轮磨削稳定性的问题。The purpose of this utility model is to provide a profile grinding device for gear processing to solve the problem that the gear is easy to shake when grinding the gear in the above background technology, which affects the stability of the gear grinding.
为实现上述目的,本实用新型提供如下技术方案:一种齿轮加工用成型磨削装置,包括磨削台,In order to achieve the above purpose, the utility model provides the following technical solutions: a profile grinding device for gear processing, including a grinding table,
防护外壳,其设置在磨削台的上方,且磨削台与防护外壳通过螺栓固定连接;The protective shell is arranged above the grinding table, and the grinding table and the protective shell are fixedly connected by bolts;
底台,其设置在防护外壳的内部,所述底台与磨削台通过螺栓固定连接,所述底台的上方安装有转动台,且底台与转动台转动连接,所述转动台上方的两侧均对称安装有底架,所述底架的内部固定安装有第二电机,所述底架的上方安装有置放台,且底架与置放台转动连接,所述置放台上方的中间固定安装有固定柱。The bottom platform is arranged in the inside of the protective shell. The bottom platform and the grinding table are fixedly connected by bolts. A rotating platform is installed above the bottom platform, and the bottom platform is connected to the rotating platform in rotation. An underframe is symmetrically installed on both sides, and a second motor is fixedly installed inside the underframe. A placement platform is installed above the underframe, and the underframe is rotatably connected to the placement platform. The middle is fixedly installed with fixed column.
优选的,所述固定柱的内部设置有柱体内腔,所述固定柱的内部沿柱体内腔的上方设置有螺纹孔,且螺纹孔与柱体内腔连通,所述固定柱的上方设置有螺纹杆,且螺纹杆穿进柱体内腔的内部并与固定柱通过螺纹孔螺纹连接。Preferably, the inside of the fixed column is provided with a column cavity, and the inside of the fixed column is provided with a threaded hole along the upper side of the column cavity, and the threaded hole communicates with the column cavity, and the top of the fixed column is provided with a threaded hole. rod, and the threaded rod penetrates into the inner cavity of the column and is threadedly connected with the fixed column through the threaded hole.
优选的,所述螺纹杆的下方固定安装有顶块,所述固定柱的内部沿柱体内腔的两侧均设置有外胀槽,且外胀槽与柱体内腔连通,所述顶块的两侧均设置有外胀板,且外胀板贯穿外胀槽,所述转动台上方的中间固定安装有挡板。Preferably, a top block is fixedly installed under the threaded rod, and external expansion grooves are arranged inside the fixed column along both sides of the inner cavity of the column, and the external expansion grooves communicate with the inner cavity of the column, and the top block Both sides are provided with external expansion plates, and the external expansion plates run through the external expansion grooves, and a baffle plate is fixedly installed in the middle above the rotating table.
优选的,所述防护外壳的内部固定安装有滑轨,所述滑轨的外侧设置有气动滑块,所述气动滑块的一侧固定安装有横架,所述横架的下方固定安装有气缸,所述气缸的下方安装有动力箱,所述动力箱的内部固定安装有第一电机,所述动力箱的下方安装有安装杆,且动力箱与安装杆转动连接,所述安装杆的下方固定安装有磨削片。Preferably, a slide rail is fixedly installed inside the protective shell, and a pneumatic slider is arranged on the outside of the slide rail, a horizontal frame is fixedly installed on one side of the pneumatic slider, and a horizontal frame is fixedly installed under the horizontal frame A cylinder, a power box is installed below the cylinder, a first motor is fixedly installed inside the power box, a mounting rod is installed below the power box, and the power box is rotatably connected to the mounting rod, and the installation rod Grinding discs are fixedly installed below.
优选的,所述防护外壳的内部安装有吸尘过滤箱,且吸尘过滤箱与磨削台通过螺栓固定连接,所述吸尘过滤箱的一侧固定安装有抽取管,所述磨削台的下方固定安装有第三电机。Preferably, a dust suction filter box is installed inside the protective shell, and the dust suction filter box and the grinding table are fixedly connected by bolts, and an extraction pipe is fixedly installed on one side of the dust suction filter box, and the grinding table A third motor is fixedly installed below.
优选的,所述磨削台下方的两侧均对称安装有稳定腿,所述防护外壳的前端面上设置有密封门,所述密封门的一侧设置有操作面板,且操作面板与防护外壳通过螺栓固定连接。Preferably, stable legs are installed symmetrically on both sides below the grinding table, a sealed door is provided on the front end of the protective shell, an operation panel is provided on one side of the sealed door, and the operation panel and the protective shell The connection is secured by bolts.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.该实用新型通过固定柱和置放台的设置,在对齿轮进行磨削时,可以将齿轮放在置放台上并套设在固定柱上,且置放台在磨削时会进行转动,使得磨削产生的碎屑可以向外飞散,防止碎屑积存在齿轮上,有利于齿轮侧面磨削加工的精度,同时在固定柱的上方设置有螺纹杆,通过转动螺纹杆,使顶块下移并顶动外胀板,进而外胀板向外伸出,对齿轮进行固定,提高了齿轮固定的稳定性。1. Through the setting of the fixed column and the placing table, the utility model can place the gear on the placing table and set it on the fixed column when grinding the gear, and the placing table will carry out grinding during grinding. Rotate, so that the debris generated by grinding can fly outwards, prevent debris from accumulating on the gear, which is beneficial to the precision of gear side grinding. At the same time, a threaded rod is set above the fixed column. By rotating the threaded rod, the The block moves down and pushes the external expansion plate, and then the external expansion plate stretches out to fix the gear, which improves the stability of the gear fixing.
2.该实用新型通过转动台的设置,其中在转动台上方的两侧均设置有底架,且底架上设置有置放台,使得在转动台上设置有两个齿轮固定位置,从而在对一个齿轮进行磨削加工时,可以对下一个待磨削加工齿轮进行固定,节省了在一个齿轮磨削完成后更换另一个齿轮的时间,提高了磨削效率,同时在转动台的中间设置有挡板,可以抵挡碎屑,防止正在磨削加工的齿轮产生的碎屑飞散至另一个置放台上,增加了固定另一个置放台上齿轮时的安全性,且挡板的设置降低碎屑的飞散范围,有利于碎屑被抽取管吸取清理,增加了实用性。2. The utility model adopts the setting of the turntable, wherein both sides above the turntable are provided with an underframe, and the underframe is provided with a placement platform, so that two gear fixing positions are set on the turntable, so that the When grinding a gear, the next gear to be ground can be fixed, which saves the time to replace another gear after the grinding of one gear is completed, and improves the grinding efficiency. There is a baffle, which can resist debris and prevent the debris generated by the gear being ground from flying to another placement table, which increases the safety when fixing the gear on another placement table, and the setting of the baffle is lowered The flying range of debris is conducive to the suction and cleaning of debris by the suction pipe, which increases the practicality.
附图说明Description of drawings
图1为本实用新型的一种齿轮加工用成型磨削装置的示意图;Fig. 1 is a schematic diagram of a profile grinding device for gear processing of the present invention;
图2为本实用新型的一种齿轮加工用成型磨削装置的剖视图;Fig. 2 is a sectional view of a profile grinding device for gear processing of the present invention;
图3为本实用新型的固定柱的剖视图。Fig. 3 is a sectional view of the fixing column of the present invention.
图中:1、防护外壳;2、磨削台;3、操作面板;4、密封门;5、稳定腿;6、气动滑块;7、滑轨;8、横架;9、气缸;10、动力箱;11、第一电机;12、安装杆;13、磨削片;14、吸尘过滤箱;15、抽取管;16、挡板;17、固定柱;18、置放台;19、底架;20、第二电机;21、转动台;22、底台;23、第三电机;24、螺纹杆;25、外胀板;26、柱体内腔;27、外胀槽;28、螺纹孔;29、顶块。In the figure: 1. Protective shell; 2. Grinding table; 3. Operation panel; 4. Sealed door; 5. Stable legs; 6. Pneumatic slider; 7. Slide rail; , power box; 11, first motor; 12, installation rod; 13, grinding sheet; 14, dust suction filter box; 15, extraction pipe; 16, baffle plate; , chassis; 20, second motor; 21, turntable; 22, base; 23, third motor; 24, threaded rod; 25, external expansion plate; , threaded hole; 29, top block.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种齿轮加工用成型磨削装置,包括磨削台2,防护外壳1,其设置在磨削台2的上方,且磨削台2与防护外壳1通过螺栓固定连接,防护外壳1的设置,可以防止防护外壳1内磨削产生的;底台22,其设置在防护外壳1的内部,底台22与磨削台2通过螺栓固定连接,底台22的上方安装有转动台21,且底台22与转动台21转动连接,转动台21上方的两侧均对称安装有底架19,底架19的内部固定安装有第二电机20,底架19的上方安装有置放台18,且底架19与置放台18转动连接,第二电机20与置放台18转动连接,置放台18上方的中间固定安装有固定柱17,通过设置两个置放台18,便于在对一个齿轮进行磨削加工时,可以对下一个待磨削加工齿轮进行固定,提高了磨削效率。Please refer to Figures 1-3, the utility model provides a technical solution: a profile grinding device for gear processing, including a grinding table 2, a protective shell 1, which is arranged above the grinding table 2, and the grinding table 2 and the protective shell 1 are fixedly connected by bolts, and the setting of the protective shell 1 can prevent the grinding in the protective shell 1; Fixedly connected, the top of the
请参阅图3,固定柱17的内部设置有柱体内腔26,固定柱17的内部沿柱体内腔26的上方设置有螺纹孔28,且螺纹孔28与柱体内腔26连通,固定柱17的上方设置有螺纹杆24,且螺纹杆24穿进柱体内腔26的内部并与固定柱17通过螺纹孔28螺纹连接,通过转动螺纹杆24,使顶块29可以下移,从而便于对齿轮进行固定,提高了齿轮固定的便利性。Please refer to Fig. 3, the inside of fixed
请参阅图2图3,螺纹杆24的下方固定安装有顶块29,顶块29设置为锥台形状,便于顶块29转动时压动外胀板25移动,固定柱17的内部沿柱体内腔26的两侧均设置有外胀槽27,且外胀槽27与柱体内腔26连通,顶块29的两侧均设置有外胀板25,且外胀板25贯穿外胀槽27,外胀板25处于固定柱17内部的断面设置了斜面,便于顶块29下移顶动外胀板25,转动台21上方的中间固定安装有挡板16,挡板16的设置,可以降低碎屑的飞散范围,有利于碎屑被抽取管15吸取清理。Please refer to Fig. 2 and Fig. 3, a
请参阅图2,防护外壳1的内部固定安装有滑轨7,滑轨7的外侧设置有气动滑块6,滑轨7和气动滑块6的设置,便于在磨削加工不同直径大小的齿轮时进行调节,提高了实用性,气动滑块6的一侧固定安装有横架8,横架8的下方固定安装有气缸9,气缸9的下方安装有动力箱10,动力箱10的内部固定安装有第一电机11,动力箱10的下方安装有安装杆12,且动力箱10与安装杆12转动连接,安装杆12的下方固定安装有磨削片13,安装杆12与第一电机11转动连接,使得第一电机11可以驱动磨削片13进行转动,增加了齿轮磨削加工的稳定性。Please refer to Figure 2, the inside of the protective shell 1 is fixed with a
请参阅图2,防护外壳1的内部安装有吸尘过滤箱14,且吸尘过滤箱14与磨削台2通过螺栓固定连接,吸尘过滤箱14的内部设置有抽风机和过滤板,可以抽取磨削加工位置带有碎屑的空气,并进行过滤,提高了实用性,吸尘过滤箱14的一侧固定安装有抽取管15,磨削台2的下方固定安装有第三电机23,第三电机23与转动台21转动连接,使转动台21上不同置放台18可以进行调换位置,以便齿轮进行磨削加工。Please refer to Fig. 2, the interior of protective housing 1 is equipped with dust
请参阅图1,磨削台2下方的两侧均对称安装有稳定腿5,增加了磨削台2的稳定性,防护外壳1的前端面上设置有密封门4,密封门4的一侧设置有操作面板3,且操作面板3与防护外壳1通过螺栓固定连接,密封门4的上方和下方均设置有滑轨,便于密封门4进行滑动。Please refer to Fig. 1, both sides below the grinding table 2 are symmetrically equipped with stabilizing
工作原理:在使用时,拉开密封门4,将待加工齿轮置放在磨削片13下方位置的置放台18上,并通过齿轮的轮孔,将齿轮套在固定柱17外侧,然后拧动螺纹杆24,顶块29下移并顶动外胀板25,使外胀板25向外伸出,对齿轮进行固定,然后启动第二电机20,置放台18带动齿轮进行转动,然后启动第一电机11,使磨削片13进行转动,再通过气缸9的作用,使动力箱10带动磨削片13下移,进而对齿轮的侧面进行磨削加工,同时通过吸尘过滤箱14和抽取管15的作用,可以抽取磨削处的空气,使磨削加工产生的碎屑被抽取走,然后可以将下一个待磨削加工的齿轮固定安装在转动台21右端的置放台18上,在转动台21左端的置放台18上的齿轮磨削完成后,可以启动第三电机23,使转动台21转动一百八十度,进行下一个齿轮的磨削加工,提高了实用性。Working principle: when in use, pull open the sealing door 4, place the gear to be processed on the placement platform 18 below the grinding sheet 13, and put the gear on the outside of the fixed column 17 through the wheel hole of the gear, and then Turn the threaded rod 24, the top block 29 moves down and pushes the external expansion plate 25, so that the external expansion plate 25 protrudes outward, fixes the gear, then starts the second motor 20, and the placement table 18 drives the gear to rotate, Then start the first motor 11 to rotate the grinding piece 13, and then through the action of the cylinder 9, the power box 10 drives the grinding piece 13 to move down, and then the side of the gear is ground, and at the same time through the dust suction filter box 14 and the extraction pipe 15 can extract the air at the grinding place, so that the debris produced by the grinding process can be extracted away, and then the next gear to be ground can be fixedly installed on the placement table at the right end of the turntable 21 18, after the gear grinding on the placement table 18 at the left end of the turntable 21 is completed, the third motor 23 can be started to make the turntable 21 rotate one hundred and eighty degrees to carry out the grinding process of the next gear, which improves the practicality.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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| Application Number | Priority Date | Filing Date | Title |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118386067A (en) * | 2024-07-01 | 2024-07-26 | 烟台东星集团有限公司 | Connecting rod round pin axle processingequipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118386067A (en) * | 2024-07-01 | 2024-07-26 | 烟台东星集团有限公司 | Connecting rod round pin axle processingequipment |
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Granted publication date: 20221108 |