CN217750652U - Milling machine with coolant liquid sprinkler - Google Patents
Milling machine with coolant liquid sprinkler Download PDFInfo
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- CN217750652U CN217750652U CN202220923180.0U CN202220923180U CN217750652U CN 217750652 U CN217750652 U CN 217750652U CN 202220923180 U CN202220923180 U CN 202220923180U CN 217750652 U CN217750652 U CN 217750652U
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Abstract
本实用新型涉及铣床加工设备技术领域,尤其涉及一种具有冷却液喷洒装置的铣床。其技术方案包括:安装台、净化管、夹持组件和导轨架,安装台的底部安装有安装壳,安装台的顶部两侧安装有导轨板,安装壳的内部安装有净化管,净化管的内部一侧安装有导流块,导流块的内部设有缓流槽,导流块的内部安装有四组永磁铁。本实用新型通过在导流块的内部设有缓流槽,能够通过缓流槽引导水流对冲,进而减缓冷却液在导流块内部的流动速度,使得活性炭包可以充分对冷却液内部的杂质进行吸附净化,并且可以利用永磁铁对冷却液中的磁性颗粒物进行吸附,进而减少回流的冷却液中残余的金属颗粒物,使得装置可以减少冷却液的使用量。
The utility model relates to the technical field of milling machine processing equipment, in particular to a milling machine with a cooling liquid spraying device. Its technical scheme includes: an installation table, a purification pipe, a clamping assembly and a guide rail frame, a mounting shell is installed at the bottom of the installation table, a guide rail plate is installed on both sides of the top of the installation table, a purification pipe is installed inside the installation shell, and the A guide block is installed on one side of the inner side, a slow flow groove is arranged inside the guide block, and four groups of permanent magnets are installed inside the guide block. In the utility model, a buffering groove is arranged inside the diversion block, and the water flow can be guided through the buffering groove to counteract, thereby slowing down the flow speed of the cooling liquid inside the guiding block, so that the activated carbon bag can fully remove the impurities in the cooling liquid. Adsorption and purification, and the magnetic particles in the cooling liquid can be adsorbed by the permanent magnet, thereby reducing the residual metal particles in the returning cooling liquid, so that the device can reduce the usage of the cooling liquid.
Description
技术领域technical field
本实用新型涉及铣床加工设备技术领域,具体为一种具有冷却液喷洒装置的铣床。The utility model relates to the technical field of milling machine processing equipment, in particular to a milling machine with a cooling liquid spraying device.
背景技术Background technique
在金属零件的机械加工中,为了方便对金属进行切削打磨等加工,需要使用铣床进行金属零件的处理,利用铣床对金属部件进行加工,可以提升金属零件的加工效果,并且大大节省了人力,因此,为了增加铣床的实用性,我们提出一种具有冷却液喷洒装置的铣床。In the machining of metal parts, in order to facilitate the processing of metal such as cutting and grinding, it is necessary to use a milling machine to process metal parts. Using a milling machine to process metal parts can improve the processing effect of metal parts and greatly save manpower. Therefore , in order to increase the practicability of the milling machine, we propose a milling machine with a coolant spraying device.
经检索,专利公告号为CN210908248U公开了一种铣床,该铣床包括工作台和安装于工作台上方的铣刀,工作台用于放置工件的表面设有导电层。After searching, the patent notification number is CN210908248U, which discloses a milling machine. The milling machine includes a workbench and a milling cutter installed above the workbench. The surface of the workbench for placing workpieces is provided with a conductive layer.
现有的铣床存在的缺陷是:The defective that existing milling machine exists is:
1、现有的铣床在对金属零件进行加工时,传统的铣床只能够对金属零件进行冷却液的喷射,从而利用流动的冷却液对金属零件进行降温,因此传统的铣床对于冷却液的使用量较大,无法对冷却液进行固液分离,进而增加了铣床的使用成本;1. When the existing milling machine is processing metal parts, the traditional milling machine can only spray the cooling liquid on the metal parts, so as to use the flowing cooling liquid to cool down the metal parts. Larger, unable to separate the solid and liquid of the coolant, which increases the cost of the milling machine;
2、现有的铣床在对金属零件进行加工时,铣床对于金属零件的夹持效果不够理想,金属零件在进行加工时容易存在滑脱的风险,进而容易使装置对夹持结构的本体造成破坏,进而导致装置受到损坏无法正常使用,不仅降低了装置的使用效率,还增加了装置后期的维护成本。2. When the existing milling machine is processing metal parts, the clamping effect of the milling machine for the metal parts is not ideal, and the metal parts are prone to slipping risks during processing, and the device is easy to cause damage to the body of the clamping structure. Then the device is damaged and cannot be used normally, which not only reduces the use efficiency of the device, but also increases the maintenance cost of the device in the later stage.
实用新型内容Utility model content
本实用新型的目的在于提供一种具有冷却液喷洒装置的铣床,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a milling machine with a cooling liquid spraying device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种具有冷却液喷洒装置的铣床,包括安装台、净化管、夹持组件和导轨架,所述安装台的底部安装有安装壳,所述安装台的顶部两侧安装有导轨板,所述安装壳的内部安装有净化管,所述净化管的内部一侧安装有导流块,所述导流块的内部设有缓流槽,所述导流块的内部安装有四组永磁铁,所述安装台的顶部安装有夹持组件,所述夹持组件内安装有安装座,所述安装座的顶部安装有两组螺纹架,所述螺纹架的顶部安装有安装轴,所述安装轴的一侧安装有夹板,所述安装台的顶部安装有龙门架,所述龙门架的内侧安装有导轨架。In order to achieve the above purpose, the utility model provides the following technical solutions: a milling machine with a cooling liquid spraying device, including a mounting table, a purification pipe, a clamping assembly and a guide rail frame, the bottom of the mounting table is equipped with a mounting shell, the Rail plates are installed on both sides of the top of the installation platform, a purification pipe is installed inside the installation shell, and a diversion block is installed on one side of the interior of the purification pipe, and a slow flow groove is provided inside the diversion block. Four sets of permanent magnets are installed inside the deflector block, a clamping assembly is installed on the top of the mounting table, a mounting base is installed inside the clamping assembly, and two sets of threaded frames are installed on the top of the mounting base. An installation shaft is installed on the top of the threaded frame, a splint is installed on one side of the installation shaft, a gantry is installed on the top of the installation platform, and a guide rail frame is installed on the inside of the gantry.
使用本技术方案中一种具有冷却液喷洒装置的铣床时,通过电动机外接刀头,通过微型电机通电后转动带动双向螺杆转动使夹板对零件进行夹持固定,利用电动机带动刀头对金属零件进行加工,同时抽水泵对冷却液进行抽吸,冷却液经过活性炭包吸附净化以及永磁铁吸附后,减少冷却液中掺杂的金属颗粒物,使喷管将冷却液喷出对金属零件进行冷却。When using a milling machine with a cooling liquid spraying device in this technical solution, the cutter head is externally connected to the motor, and the two-way screw is driven to rotate after the micro motor is energized, so that the splint clamps and fixes the parts, and the motor drives the cutter head to carry out the metal parts. At the same time, the water pump sucks the cooling liquid. After the cooling liquid is adsorbed and purified by the activated carbon bag and adsorbed by the permanent magnet, the metal particles doped in the cooling liquid are reduced, and the nozzle sprays the cooling liquid to cool the metal parts.
优选的,所述安装台的底部两侧安装有两组支撑柱,且安装台的内部设有排水槽。支撑柱可以对安装台进行支撑固定,从而增加了安装台的稳定性,排水槽可以使使用后的冷却液进入安装壳中回收再利用。Preferably, two sets of support columns are installed on both sides of the bottom of the installation platform, and a drainage groove is provided inside the installation platform. The support column can support and fix the installation platform, thereby increasing the stability of the installation platform, and the drainage groove can make the used coolant enter the installation shell for recycling and reuse.
优选的,所述净化管的内部一侧安装有活性炭包,且净化管的一端安装有抽水泵。活性炭包可以对冷却液进行净化,从而可以将冷却液与金属颗粒物进行固液分离,抽书泵通电后可以对冷却液进行抽吸,从而可以促进冷却液回流再利用。Preferably, an activated carbon bag is installed on one side of the purification pipe, and a water pump is installed on one end of the purification pipe. The activated carbon bag can purify the coolant, so that the coolant can be separated from the metal particles into solid and liquid. After the pump is powered on, the coolant can be pumped, which can promote the return of the coolant for reuse.
优选的,所述安装座的内部安装有双向螺杆,且双向螺杆的一端安装有微型电机。双向螺杆通过微型电机带动可以转动,进而可以推动两组螺纹架进行移动,微型电机通电后可以转动,进而可以带动双向螺杆进行转动。Preferably, a two-way screw is installed inside the mounting base, and a micro motor is installed at one end of the two-way screw. The two-way screw is driven by a micro motor to rotate, and then can push two sets of threaded frames to move, and the micro motor can rotate after being powered on, and then can drive the two-way screw to rotate.
优选的,所述导轨架的内部安装有延伸出底部的滑轮架,且滑轮架的底部安装有液压伸缩杆,液压伸缩杆的底部安装有汇流盘,且汇流盘的顶部一侧安装有回流管,回流管的外侧安装有固定架,汇流盘的底部安装有电动机,且汇流盘的底部一侧安装有喷管。滑轮架的顶部两侧安装有滑轮,滑轮的一端安装有驱动电机,通过驱动电机通电后转动带动滑轮转动,可以使滑轮架带动底部的组件进行水平移动,液压伸缩杆可以伸缩,进而带动底部的组件进行垂直移动,汇流盘可以引导净化后的冷却液进入喷管中,并且可以为电动机提供安装的位置,回流管可以将汇流盘与抽水泵固定连接,进而可以使冷却液回流至汇流盘中,固定架可以对回流管进行限位固定,进而可以避免回流管受到刀具切割而损坏,电动机通电后可以带动底部的刀具进行转动,进而可以对金属零件进行加工,喷管可以将冷却液喷出,进而可以在金属零件加工时对金属零件进行冷却降温。Preferably, a pulley frame extending out of the bottom is installed inside the guide rail frame, and a hydraulic telescopic rod is installed on the bottom of the pulley frame, a confluence plate is installed on the bottom of the hydraulic telescopic rod, and a return pipe is installed on the top side of the confluence plate , a fixed frame is installed on the outside of the return pipe, a motor is installed on the bottom of the confluence plate, and a spray pipe is installed on one side of the bottom of the confluence plate. Pulleys are installed on both sides of the top of the pulley frame, and a drive motor is installed on one end of the pulley. After the drive motor is energized, the pulley is rotated to drive the pulley frame to drive the bottom components to move horizontally. The hydraulic telescopic rod can be stretched, and then drives the bottom. The component moves vertically, the manifold can guide the purified coolant into the spray pipe, and can provide a place for the motor to be installed, and the return pipe can connect the manifold to the water pump, so that the coolant can return to the manifold , the fixing frame can limit and fix the return pipe, so as to prevent the return pipe from being damaged by cutting tools. After the motor is powered on, it can drive the cutter at the bottom to rotate, and then the metal parts can be processed. The nozzle can spray the coolant , and then the metal parts can be cooled during metal parts processing.
优选的,所述龙门架的两侧安装有两组驱动电机,且驱动电机的输出端安装有齿轮盘。驱动电机通电后可以转动,进而可以带动齿轮盘进行转动,齿轮盘可以与导轨板卡合,进而可以带动龙门架进行水平移动。Preferably, two sets of driving motors are installed on both sides of the gantry, and a gear plate is installed at the output end of the driving motors. The driving motor can rotate after being powered on, and then can drive the gear plate to rotate, and the gear plate can be engaged with the guide rail plate, and then can drive the gantry to move horizontally.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过在导流块的内部设有缓流槽,能够通过缓流槽引导水流对冲,进而减缓冷却液在导流块内部的流动速度,使得活性炭包可以充分对冷却液内部的杂质进行吸附净化,并且可以利用永磁铁对冷却液中的磁性颗粒物进行吸附,进而减少回流的冷却液中残余的金属颗粒物,使得装置可以减少冷却液的使用量。1. The utility model is equipped with a slow flow groove inside the diversion block, which can guide the water flow to hedge through the slow flow groove, and then slow down the flow speed of the cooling liquid inside the flow diversion block, so that the activated carbon package can fully treat the liquid inside the cooling liquid. Impurities are adsorbed and purified, and permanent magnets can be used to adsorb magnetic particles in the cooling liquid, thereby reducing the residual metal particles in the returning cooling liquid, so that the device can reduce the amount of cooling liquid used.
2、本实用新型通过在螺纹架的顶部安装有夹板,能够通过夹板对金属零部件的两侧进行夹持固定,并且夹板的内部安装有两组高强度弹簧,可以利用弹簧对夹板的两侧施加弹力,进而可以增加夹板对金属零件的压力,从而增加夹板与金属零件之间的摩擦力,增加了金属零件在加工过程中的稳定性。2. The utility model is equipped with a splint on the top of the threaded frame, which can clamp and fix the two sides of the metal parts through the splint, and two sets of high-strength springs are installed inside the splint, which can be used to clamp the two sides of the splint. Applying elastic force can increase the pressure of the splint on the metal part, thereby increasing the friction between the splint and the metal part, and increasing the stability of the metal part during processing.
附图说明Description of drawings
图1为本实用新型的三维立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的正面剖面结构示意图;Fig. 2 is the front sectional structure schematic diagram of the utility model;
图3为本实用新型的正面外部结构示意图;Fig. 3 is a schematic diagram of the front external structure of the utility model;
图4为本实用新型的夹持组件局部结构示意图。Fig. 4 is a schematic diagram of a partial structure of the clamping assembly of the present invention.
图中:1、安装台;101、导轨板;102、支撑柱;103、安装壳;104、排水槽;2、净化管;201、活性炭包;202、缓流槽;203、导流块;204、永磁铁;205、抽水泵;3、夹持组件;301、安装座;302、螺纹架;303、双向螺杆;304、微型电机;305、安装轴;306、夹板;4、导轨架;401、回流管;402、固定架;403、汇流盘;404、液压伸缩杆;405、滑轮架;406、电动机;407、喷管;5、龙门架;501、驱动电机;502、齿轮盘。In the figure: 1, installation platform; 101, guide rail plate; 102, support column; 103, installation shell; 104, drain tank; 2, purification pipe; 201, activated carbon bag; 202, slow flow tank; 204, permanent magnet; 205, water pump; 3, clamping assembly; 301, mounting base; 302, thread frame; 303, two-way screw; 304, micro motor; 305, installation shaft; 401, return pipe; 402, fixed frame; 403, confluence plate; 404, hydraulic expansion rod; 405, pulley frame; 406, electric motor; 407, spray pipe; 5, gantry frame;
具体实施方式Detailed ways
下文结合附图和具体实施例对本实用新型的技术方案做进一步说明。The technical scheme of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
实施例一Embodiment one
如图1-4所示,本实用新型提出的一种具有冷却液喷洒装置的铣床,包括安装台1、净化管2、夹持组件3和导轨架4,安装台1的底部安装有安装壳103,安装台1的顶部两侧安装有导轨板101,安装壳103的内部安装有净化管2,净化管2的内部一侧安装有导流块203,导流块203的内部设有缓流槽202,导流块203的内部安装有四组永磁铁204,安装台1的顶部安装有夹持组件3,夹持组件3内安装有安装座301,安装座301的顶部安装有两组螺纹架302,螺纹架302的顶部安装有安装轴305,安装轴305的一侧安装有夹板306,安装台1的顶部安装有龙门架5,龙门架5的内侧安装有导轨架4。As shown in Figure 1-4, a milling machine with a coolant spraying device proposed by the utility model includes a mounting table 1, a
基于实施例一的具有冷却液喷洒装置的铣床工作原理是:通过电动机406外接刀头,通过微型电机304通电后转动带动双向螺杆303转动使夹板306对零件进行夹持固定,利用电动机406带动刀头对金属零件进行加工,同时抽水泵205对冷却液进行抽吸,冷却液经过活性炭包201吸附净化以及永磁铁204吸附后,减少冷却液中掺杂的金属颗粒物,使喷管407将冷却液喷出对金属零件进行冷却。The working principle of the milling machine with coolant spraying device based on
实施例二Embodiment two
如图1-4所示,本实用新型提出的一种具有冷却液喷洒装置的铣床,相较于实施例一,本实施例还包括:安装台1的底部两侧安装有两组支撑柱102,且安装台1的内部设有排水槽104,净化管2的内部一侧安装有活性炭包201,且净化管2的一端安装有抽水泵205,安装座301的内部安装有双向螺杆303,且双向螺杆303的一端安装有微型电机304,导轨架4的内部安装有延伸出底部的滑轮架405,且滑轮架405的底部安装有液压伸缩杆404,液压伸缩杆404的底部安装有汇流盘403,且汇流盘403的顶部一侧安装有回流管401,回流管401的外侧安装有固定架402,汇流盘403的底部安装有电动机406,且汇流盘403的底部一侧安装有喷管407,龙门架5的两侧安装有两组驱动电机501,且驱动电机501的输出端安装有齿轮盘502。As shown in Figures 1-4, the utility model proposes a milling machine with a coolant spraying device. Compared with Embodiment 1, this embodiment also includes: two sets of support columns 102 are installed on both sides of the bottom of the installation table 1 , and the inside of the installation platform 1 is provided with a drainage tank 104, an activated carbon bag 201 is installed on one side of the purification pipe 2, and a water pump 205 is installed on one end of the purification pipe 2, and a two-way screw 303 is installed inside the installation seat 301, and One end of the two-way screw 303 is equipped with a micro motor 304, and the inside of the rail frame 4 is equipped with a pulley frame 405 extending out of the bottom, and the bottom of the pulley frame 405 is equipped with a hydraulic telescopic rod 404, and the bottom of the hydraulic telescopic rod 404 is installed with a confluence plate 403 , and a return pipe 401 is installed on the top side of the confluence plate 403, a fixed frame 402 is installed on the outside of the return pipe 401, a motor 406 is installed on the bottom of the confluence plate 403, and a nozzle 407 is installed on the bottom side of the confluence plate 403, Two groups of driving motors 501 are installed on both sides of the gantry 5 , and a gear plate 502 is installed at the output end of the driving motors 501 .
本实施例中,支撑柱102可以对安装台1进行支撑固定,从而增加了安装台1的稳定性,排水槽104可以使使用后的冷却液进入安装壳103中回收再利用,活性炭包201可以对冷却液进行净化,从而可以将冷却液与金属颗粒物进行固液分离,抽书泵通电后可以对冷却液进行抽吸,从而可以促进冷却液回流再利用,双向螺杆303通过微型电机304带动可以转动,进而可以推动两组螺纹架302进行移动,微型电机304通电后可以转动,进而可以带动双向螺杆303进行转动,滑轮架405的顶部两侧安装有滑轮,滑轮的一端安装有驱动电机501,通过驱动电机501通电后转动带动滑轮转动,可以使滑轮架405带动底部的组件进行水平移动,液压伸缩杆404可以伸缩,进而带动底部的组件进行垂直移动,汇流盘403可以引导净化后的冷却液进入喷管407中,并且可以为电动机406提供安装的位置,回流管401可以将汇流盘403与抽水泵205固定连接,进而可以使冷却液回流至汇流盘403中,固定架402可以对回流管401进行限位固定,进而可以避免回流管401受到刀具切割而损坏,电动机406通电后可以带动底部的刀具进行转动,进而可以对金属零件进行加工,喷管407可以将冷却液喷出,进而可以在金属零件加工时对金属零件进行冷却降温,驱动电机501通电后可以转动,进而可以带动齿轮盘502进行转动,齿轮盘502可以与导轨板101卡合,进而可以带动龙门架5进行水平移动。In this embodiment, the
上述具体实施例仅仅是本实用新型的几种优选的实施例,基于本实用新型的技术方案和上述实施例的相关启示,本领域技术人员可以对上述具体实施例做出多种替代性的改进和组合。The above-mentioned specific embodiments are only several preferred embodiments of the present utility model. Based on the technical solutions of the present utility model and the related inspirations of the above-mentioned embodiments, those skilled in the art can make various alternative improvements to the above-mentioned specific embodiments. and combinations.
Claims (6)
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