CN217747737U - Environment-friendly aluminum mould board spraying device - Google Patents
Environment-friendly aluminum mould board spraying device Download PDFInfo
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Abstract
一种环保型铝模板喷涂装置,本实用新型涉及模板喷涂技术领域,它包含喷涂箱、布帘和电控箱,喷涂箱为左右两侧开口的中空结构,喷涂箱的左右开口处固定设置有布帘,喷涂箱后侧固定设置有电控箱,喷涂嘴均固定设置在喷涂箱内壁上,电机座上固定设置有伺服电机,风机分别固定设置在喷涂箱上方的左右两侧开口处,喷涂箱上方开口的外壁上固定设置有排气管,排气管的右端贯通固定设置有处理箱,处理箱内部位于排气管上方位置处通过水管连接有数个从左至右等间距分布的雾化喷头,处理箱上方开口处活动抵触设置有活性炭网板,可以将喷涂时产生的有害气体吸出并净化,减少对操作人员身体健康的损害,实用性更强。
An environmentally friendly aluminum formwork spraying device, the utility model relates to the technical field of formwork spraying, which comprises a spraying box, a cloth curtain and an electric control box. The curtain, the electric control box is fixed on the rear side of the spraying box, the spraying nozzles are fixed on the inner wall of the spraying box, the servo motor is fixed on the motor base, and the fans are fixed on the left and right openings above the spraying box. An exhaust pipe is fixed on the outer wall of the opening above the box, and a treatment box is fixedly arranged through the right end of the exhaust pipe. The interior of the treatment box is located above the exhaust pipe and is connected with several atomizers that are equally spaced from left to right. The nozzle and the upper opening of the treatment box are equipped with activated carbon mesh plate, which can suck out and purify the harmful gas generated during spraying, reduce the damage to the operator's health, and be more practical.
Description
技术领域technical field
本实用新型涉及模板喷涂技术领域,具体涉及一种环保型铝模板喷涂装置。The utility model relates to the technical field of template spraying, in particular to an environment-friendly aluminum template spraying device.
背景技术Background technique
铝模板全称为建筑用铝合金模板,是继木模板、钢模板之后出现的新一代模板系统,铝模板按模数设计,由专用设备挤压成型,可按照不同结构尺寸自由组合,铝模板在建筑行业的应用,提高了房屋建筑工程的施工效率,铝模板在加工时需要利用喷涂装置进行喷涂,而现有的铝模板喷涂装置在使用时会产生有害气体,对操作人员身体健康造成损害,因此亟需一种环保型铝模板喷涂装置。The full name of aluminum formwork is aluminum alloy formwork for construction. It is a new generation of formwork system after wood formwork and steel formwork. Aluminum formwork is designed according to the modulus and extruded by special equipment. It can be freely combined according to different structural sizes. The application in the construction industry has improved the construction efficiency of housing construction projects. The aluminum formwork needs to be sprayed with a spraying device during processing, and the existing aluminum formwork spraying device will generate harmful gases when used, causing damage to the health of operators. Therefore need badly a kind of environment-friendly aluminum template spraying device.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的缺陷和不足,提供了一种设计合理的环保型铝模板喷涂装置,可以将喷涂时产生的有害气体吸出并净化,减少对操作人员身体健康的损害,实用性更强。The purpose of this utility model is to aim at the defects and insufficiencies of the prior art, and provide an environmentally friendly aluminum template spraying device with reasonable design, which can suck out and purify the harmful gas generated during spraying, and reduce the damage to the health of operators. More practical.
为达到上述目的,本实用新型采用了下列技术方案:它包含喷涂箱、布帘和电控箱,喷涂箱为左右两侧开口的中空结构,喷涂箱的左右开口处均固定设置有布帘,喷涂箱后侧固定设置有电控箱;In order to achieve the above purpose, the utility model adopts the following technical solutions: it includes a spray box, a cloth curtain and an electric control box. An electric control box is fixedly installed on the rear side of the spraying box;
它还包含:It also contains:
喷涂嘴,所述喷涂嘴为数个,均固定设置在喷涂箱内壁上,喷涂箱前后内壁位于喷涂嘴右侧位置处固定设置加热板,加热板与电控箱电控连接,喷涂箱内部的下侧固定设置有运输机构,运输机构左右两侧露出喷涂箱设置;There are several spray nozzles, all of which are fixedly arranged on the inner wall of the spray box. The front and rear inner walls of the spray box are located at the right side of the spray nozzle, and a heating plate is fixedly installed. The side is fixed with a transportation mechanism, and the left and right sides of the transportation mechanism are exposed to the spraying box;
电机座,所述电机座位于运输机构左侧前部,电机座上固定设置有伺服电机,伺服电机与电控箱电控连接;A motor seat, the motor seat is located at the left front part of the transport mechanism, a servo motor is fixedly arranged on the motor seat, and the servo motor is electrically connected to the electric control box;
风机,所述风机有两个,分别固定设置在喷涂箱上方的左右两侧开口处,风机与电控箱电控连接,喷涂箱上方开口的外壁上固定设置有排气管,排气管与风机对应设置,排气管的右端贯通固定设置有处理箱,处理箱内部位于排气管上方位置处固定设置有水管,水管下方贯通连接有数个从左至右等间距分布的雾化喷头,水管与外接水泵连接,处理箱上方开口处活动抵触设置有活性炭网板。There are two fans, which are respectively fixed at the openings on the left and right sides above the spraying box. The fans are electrically connected to the electric control box. The fan is installed correspondingly, the right end of the exhaust pipe is fixedly installed with a treatment box, and the interior of the treatment box is fixedly installed with a water pipe above the exhaust pipe, and several atomizing nozzles distributed from left to right are connected through the bottom of the water pipe. It is connected with an external water pump, and the opening above the treatment box is provided with an activated carbon mesh plate for movable resistance.
优选地,所述运输机构包含:Preferably, the transport mechanism includes:
运输架,所述运输架固定设置在喷涂箱的内部,运输架的左右两侧露出喷涂箱设置;A transport frame, the transport frame is fixedly arranged inside the spraying box, and the left and right sides of the transport frame are exposed to the spraying box;
运输辊,所述运输辊为数个,运输辊的前后两端分别从左至右等间距通过轴承与运输架前后壁旋接,运输辊的前端穿过运输架前壁的轴承后固定设置有齿轮,链条套设在齿轮上,链条与齿轮相啮合设置,最左侧的齿轮与伺服电机的输出端固定连接。There are several conveying rollers, the front and rear ends of the conveying rollers are screwed to the front and rear walls of the transport frame through bearings at equal intervals from left to right, and the front ends of the transport rollers pass through the bearings on the front wall of the transport frame and are fixedly equipped with gears , the chain is sheathed on the gear, the chain is meshed with the gear, and the leftmost gear is fixedly connected with the output end of the servo motor.
优选地,所述运输辊的周壁上均等圆角分布固定设置有数个限位板。Preferably, a plurality of limiting plates are fixedly arranged on the peripheral wall of the conveying roller with equal rounded corners.
优选地,所述喷涂箱内部位于运输机构下方位置处开设有收集槽,收集槽内活动插设有收集箱。Preferably, a collecting tank is provided inside the spraying box at a position below the transport mechanism, and a collecting box is movably inserted in the collecting tank.
优选地,所述收集箱的左侧外壁上固定设置有把手。Preferably, a handle is fixedly arranged on the left outer wall of the collection box.
与现有技术相比,本实用新型的有益效果是:本实用新型所述的一种环保型铝模板喷涂装置,可以将喷涂时产生的有害气体吸出并净化,减少对操作人员身体健康的损害,实用性更强。Compared with the prior art, the beneficial effect of the utility model is: the environmental-friendly aluminum formwork spraying device described in the utility model can suck out and purify the harmful gas generated during spraying, and reduce the damage to the health of operators , more practical.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是图1中的A-A向剖视图。Fig. 2 is a sectional view taken along line A-A in Fig. 1 .
图3是图1中的B-B向剖视图。Fig. 3 is a sectional view taken along the line B-B in Fig. 1 .
图4是图1的左视图。Fig. 4 is a left side view of Fig. 1 .
图5是本实用新型中处理箱的内部结构示意图。Fig. 5 is a schematic diagram of the internal structure of the processing box in the utility model.
附图标记说明:Explanation of reference signs:
喷涂箱1、布帘2、电控箱3、喷涂嘴4、加热板5、运输机构6、运输架6-1、运输辊6-2、齿轮6-3、链条6-4、电机座7、伺服电机8、风机9、排气管10、处理箱11、雾化喷头12、活性炭网板13、收集槽14、收集箱15、限位板16、把手17、水管18。
具体实施方式Detailed ways
下面将结合附图,对本实用新型中的技术方案进行清楚、完整地描述,以描述中的优选实施例只作为举例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solution in the utility model will be clearly and completely described below in conjunction with the accompanying drawings, and the preferred embodiment in the description is only used as an example, and all other embodiments obtained by those skilled in the art without making creative work , all belong to the scope of protection of the utility model.
实施例一:Embodiment one:
如图1-图5所示,本实施例采用如下技术方案:它包含喷涂箱1、布帘2和电控箱3,喷涂箱1为左右两侧开口的中空结构,喷涂箱1的左右开口处均固定设置有布帘2,喷涂箱1后侧固定设置有电控箱3;As shown in Figures 1-5, this embodiment adopts the following technical scheme: it includes a
它还包含:It also contains:
喷涂嘴4,所述喷涂嘴4为数个,均固定设置在喷涂箱1内壁上,喷涂箱1前后内壁位于喷涂嘴4右侧位置处固定设置加热板5,加热板5与电控箱3电控连接,加热板5可以对喷涂后的铝模板进行加热,使铝模板上的涂料干燥固化,避免铝模板移出喷涂箱1时涂料沾到右侧的布帘2上,喷涂箱1内部的下侧固定设置有运输机构6,运输机构6左右两侧露出喷涂箱1设置,喷涂箱1内部位于运输机构6下方位置处开设有收集槽14,收集槽14内活动插设有收集箱15,收集箱15的上方开口为倾斜设置,可对喷出的多余涂料进行收集,避免涂料的浪费,收集箱15的左侧外壁上固定设置有把手17,通过把手17可便于将收集箱15从收集槽14中取出;Spraying
电机座7,所述电机座7位于运输机构6左侧前部,电机座7上固定设置有伺服电机8,伺服电机8与电控箱3电控连接;
风机9,所述风机9有两个,分别固定设置在喷涂箱1上方的左右两侧开口处,风机9与电控箱3电控连接,喷涂箱1上方开口的外壁上固定设置有排气管10,排气管10与风机9对应设置,排气管10的右端贯通固定设置有处理箱11,风机9为向上吹风设置,可将喷涂箱1中的有害气体通过排气管10排到处理箱11内,处理箱11内部位于排气管10上方位置处固定设置有水管18,水管18下方贯通连接有数个从左至右等间距分布的雾化喷头12,水管18与外接水泵连接,雾化喷头12可喷出雾化水,与排放到处理箱11内的有害气体中的污染物混合然后落入处理箱11底部,实现对有害气体中污染物的初步净化,处理箱11上方开口处活动抵触设置有活性炭网板13,活性炭网板13可对初步净化后的气体再次过滤,将残留的污染物吸附,使净化过滤后的气体排放出处理箱11,实现了对操作人员身体健康的保护。
实施例二:Embodiment two:
如图1-图4所示,本实施例是在实施例一的基础之上进行改进,所述运输机构6包含:As shown in Figures 1-4, this embodiment is improved on the basis of
运输架6-1,所述运输架6-1固定设置在喷涂箱1的内部,运输架6-1的左右两侧露出喷涂箱1设置;The transport frame 6-1, the transport frame 6-1 is fixedly arranged inside the
运输辊6-2,所述运输辊6-2为数个,运输辊6-2的前后两端分别从左至右等间距通过轴承与运输架6-1前后壁旋接,运输辊6-2的前端穿过运输架6-1前壁的轴承后固定设置有齿轮6-3,链条6-4套设在齿轮6-3上,链条6-4与齿轮6-3相啮合设置,最左侧的齿轮6-3与伺服电机8的输出端固定连接,伺服电机8可通过链条6-4和齿轮6-3带动所有运输辊6-2同步匀速转动,实现了自动化的上下料,运输辊6-2的周壁上均等圆角分布固定设置有数个限位板16,限位板16可对铝模板进行限位避免铝模板在喷涂过程中倾斜或移位;Transport roller 6-2, the transport roller 6-2 is several, the front and rear ends of the transport roller 6-2 are respectively equidistant from left to right, and are screwed to the front and rear walls of the transport frame 6-1 through bearings, and the transport roller 6-2 The front end passes through the bearing on the front wall of the transport rack 6-1 and is fixedly provided with a gear 6-3, and the chain 6-4 is sleeved on the gear 6-3, and the chain 6-4 is meshed with the gear 6-3, and the leftmost The gear 6-3 on the side is fixedly connected to the output end of the
在使用本实用新型时,先将铝模板按照限位板16的位置放置到喷涂箱1左侧的运输辊6-2上,然后启动伺服电机8带动最左侧的齿轮6-3顺时针转动,最左侧的齿轮6-3转动时通过链条6-4传动,使得所有齿轮6-3带动与其固定连接的运输辊6-2同步匀速顺时针转动,运输辊6-2带动铝模板向右缓缓移动,当铝模板完全穿过左侧布帘2到达喷涂箱1内部时,启动喷涂嘴4对铝模板进行喷涂工作,喷涂过程中产生的多余涂料在重力的影响下落入收集箱15内,同时启动风机9,风机9将喷涂箱1中的有害气体吸出通过排气管10排放到处理箱11内,然后启动雾化喷头12喷出雾化水,使雾化水与有害气体中的污染物融合落入处理箱11底部,实现对有害气体的初步净化,活性炭网板13对净化后的气体再次进行过滤,将残留的污染物吸附,使净化吸附后的气体排放到处理箱11外,当铝模板移动至加热板5中间位置时,伺服电机8停止转动,启动加热板5,对铝模板表面的涂料进行干燥固化,当铝模板表面的涂料固化后再次启动伺服电机8,使固化工作完成后的铝模板穿过右侧布帘2移出喷涂箱1,从而完成喷涂工作。When using the utility model, first place the aluminum template on the transport roller 6-2 on the left side of the
采用上述结构后,本具体实施方式的有益效果如下:After adopting the above structure, the beneficial effects of this embodiment are as follows:
1、喷涂工作中会产生多余的涂料,多余的涂料会在重力的影响下落入收集箱15内,实现对多余涂料的收集,减少了涂料的浪费;1. Excess paint will be produced during the spraying work, and the excess paint will fall into the
2、通过风机9、排气管10、处理箱11、雾化喷头12和活性炭网板13的配合,可将喷涂过程中产生的有害气体净化过滤,实现对环境与操作人员身体健康的保护。2. Through the cooperation of
对于本领域的技术人员来说,其可以对前述各实施例所记载的技术方案进行修改、部分技术特征的等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。For those skilled in the art, they can modify the technical solutions described in the foregoing embodiments, and perform equivalent replacements of some technical features. Any modifications and equivalent replacements made within the spirit and principles of the present utility model , improvements, etc., all should be included within the protection scope of the present utility model.
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