CN217702054U - Welding jig is used in product design with protection component - Google Patents

Welding jig is used in product design with protection component Download PDF

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Publication number
CN217702054U
CN217702054U CN202221216227.6U CN202221216227U CN217702054U CN 217702054 U CN217702054 U CN 217702054U CN 202221216227 U CN202221216227 U CN 202221216227U CN 217702054 U CN217702054 U CN 217702054U
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product
workstation
welding jig
protection component
welding
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李靖
张星星
杨轩
周文飞
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Yichang Boyu Automation Technology Co ltd
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Yichang Boyu Automation Technology Co ltd
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Abstract

The utility model discloses a welding jig is used in product design with protection component, including workstation and the tight clamping mechanism of product limit portion clamp, fixed mounting has the riser on the workstation, electric putter is installed to the lateral part of riser, clamping mechanism installs on electric putter's piston rod, portable two sets of protection casings that are provided with on the workstation, set up flutedly on the workstation, the inside of recess slides and is provided with the installation piece, the lower extreme of protection casing rotates through rotating the seat and connects on the installation piece, the utility model discloses set up the protection casing, can carry out effectual the blockking to the strong light that produces when welding, reduce the injury to staff's eyes, be favorable to healthyly, and the welding slag that the fan produced when can weld blows away, and the welding slag drops below the workstation, only need the later stage simply clear up can to the pollution to operational environment has been reduced.

Description

一种带有防护组件的产品设计用焊接夹具A welding jig for product design with protective components

技术领域technical field

本实用新型涉及焊接夹具技术领域,具体为一种带有防护组件的产品设计用焊接夹具。The utility model relates to the technical field of welding fixtures, in particular to a welding fixture with protective components for product design.

背景技术Background technique

焊接夹具是为保证焊件尺寸,提高装配精度和效率,防止焊接变形所采用的夹具,焊接夹具精度标准由设计单位制定,其中规定了底板基准槽和坐线的形态和精度要求;定位销和其他定位支承件的尺寸和形位公差要求,承制单位按要求进行检测、判断并进行调整,合格后就固定定位销。随着机床加工精度的提高,为了降低定位误差,提高加工精度,对夹具的制造精度要求更高。The welding fixture is a fixture used to ensure the size of the weldment, improve assembly accuracy and efficiency, and prevent welding deformation. The accuracy standard of the welding fixture is formulated by the design unit, which specifies the shape and accuracy requirements of the base plate reference groove and sitting line; positioning pins and For the size and shape tolerance requirements of other positioning supports, the contracting unit shall inspect, judge and adjust according to the requirements, and fix the positioning pins after passing the requirements. With the improvement of machining accuracy of machine tools, in order to reduce positioning errors and improve machining accuracy, the manufacturing accuracy of fixtures is required to be higher.

现有技术中的焊接夹具缺少焊接防护机构,在焊接时产生的光线会对工作人员的眼睛造成伤害,不利于身体健康,且焊接时产生的焊渣会滞留在工作台上,不方便清理,污染工作环境,因此我们需要提出一种带有防护组件的产品设计用焊接夹具。The welding fixture in the prior art lacks a welding protection mechanism, and the light generated during welding will cause damage to the eyes of the staff, which is not conducive to health, and the welding slag generated during welding will stay on the workbench, which is inconvenient to clean. Pollution of the working environment, so we need to propose a welding jig for product design with protective components.

实用新型内容Utility model content

本实用新型的目的在于提供一种带有防护组件的产品设计用焊接夹具,增设了防护罩,可以对焊接时产生的强烈光线进行有效的阻挡,降低对工作人员眼睛的伤害,有利于身体健康,且风机会将焊接时产生的焊渣吹走,且焊渣掉落到工作台下面,工作日只需后期简单清理即可,并减少了对工作环境的污染,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a welding jig with a protective component for product design. A protective cover is added, which can effectively block the strong light generated during welding, reduce the damage to the eyes of the staff, and is beneficial to health , and the blower blows away the welding slag generated during welding, and the welding slag falls to the bottom of the workbench. It only needs to be cleaned up later in the working day, and the pollution to the working environment is reduced, so as to solve the problem proposed in the above background technology The problem.

为实现上述目的,本实用新型提供如下技术方案:一种带有防护组件的产品设计用焊接夹具,包括工作台和对产品边部夹紧的夹紧机构,所述工作台上固定安装有立板,所述立板的侧部安装有电动推杆,所述夹紧机构安装在电动推杆的活塞杆上,所述工作台上可移动设置有两组防护罩,所述工作台上开设有凹槽,所述凹槽的内部滑动设置有安装块,所述防护罩的下端通过转动座转动连接在安装块上,所述防护罩的一侧一侧上端开设有缺槽,所述防护罩的内侧壁上端安装有风机,所述工作台上开设有多组漏斗状的废料孔。In order to achieve the above purpose, the utility model provides the following technical solutions: a welding fixture for product design with protective components, including a workbench and a clamping mechanism for clamping the edge of the product, and a vertical clamp is fixedly installed on the workbench An electric push rod is installed on the side of the vertical plate, the clamping mechanism is installed on the piston rod of the electric push rod, two groups of protective covers are movable on the workbench, and a There is a groove, the inside of the groove is slidingly provided with a mounting block, the lower end of the protective cover is rotatably connected to the mounting block through a rotating seat, a slot is opened on one side of the protective cover, and the protective cover A fan is installed on the upper end of the inner side wall of the cover, and a plurality of groups of funnel-shaped waste holes are provided on the workbench.

优选的,所述工作台的侧部开设有与凹槽连通的第二螺纹孔,所述第二螺纹孔的内部螺纹安装有第二螺杆,所述第二螺杆的端部通过轴承转动连接于安装块上。Preferably, the side of the workbench is provided with a second threaded hole communicating with the groove, the inner thread of the second threaded hole is installed with a second screw, and the end of the second screw is rotatably connected to the Mount on block.

优选的,所述夹紧机构包括固定连接在电动推杆的活塞杆端部的固定架,所述固定架设置为匚形的固定架。Preferably, the clamping mechanism includes a fixing frame fixedly connected to the end of the piston rod of the electric push rod, and the fixing frame is configured as a U-shaped fixing frame.

优选的,所述固定架上开设有多组安装槽,所述安装槽的内部转动设置有滚轮,所述工作台上安装有支撑板,所述滚轮的高度和支撑板的高度呈齐平设置。Preferably, multiple sets of installation grooves are provided on the fixed frame, rollers are installed inside the installation grooves, and a support plate is installed on the workbench, and the height of the rollers and the height of the support plate are flush with each other. .

优选的,所述固定架的内壁滑动设置有压板,所述压板上转动连接有第一螺杆,所述固定架上开设有第一螺纹孔,所述第一螺杆螺纹安装于第一螺纹孔的内部。Preferably, the inner wall of the fixed frame is slidably provided with a pressure plate, the pressure plate is rotatably connected with a first screw, the fixed frame is provided with a first threaded hole, and the first screw is threadedly installed in the first threaded hole. internal.

优选的,所述压板的底部安装有橡胶垫,所述压板的一侧连接有滑块,所述固定架的内壁开设有滑槽,所述滑块滑动安装于滑槽的内部。Preferably, a rubber pad is installed on the bottom of the pressing plate, a slider is connected to one side of the pressing plate, a sliding groove is opened on the inner wall of the fixing frame, and the sliding block is slidably installed inside the sliding groove.

优选的,一组所述防护罩的侧部开设有限位槽,另一组所述防护罩的侧部连接有限位柱,所述限位柱插接于限位槽的内部。Preferably, a limiting slot is provided on the side of one set of protective covers, and a limiting column is connected to the side of the other set of protective covers, and the limiting column is inserted into the limiting slot.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

通过防护罩、风机和废料孔的设计,压板底部的橡胶垫抵触在工件的表面上,可将工件限位夹紧,转动防护罩至水平状态,第二螺杆转动带动安装块在凹槽的内部移动,安装块带动防护罩移动,即可使两组防护罩互相靠近,可将工件罩设在两组防护罩围成的防护空间的内部,焊接头穿过缺槽伸进防护空间的内部对工件进行焊接;且焊接时产生的焊渣残留在工件上,启动风机,风机将焊渣吹落,且焊渣从工作台上的废料孔掉落至工作台下端的废料箱的内部,本实用新型增设了防护罩,可以对焊接时产生的强烈光线进行有效的阻挡,降低对工作人员眼睛的伤害,有利于身体健康,且风机会将焊接时产生的焊渣吹走,且焊渣掉落到工作台下面,工作日只需后期简单清理即可,并减少了对工作环境的污染。Through the design of the protective cover, fan and waste hole, the rubber pad at the bottom of the pressure plate is in contact with the surface of the workpiece, which can limit and clamp the workpiece, turn the protective cover to a horizontal state, and the second screw rotates to drive the mounting block inside the groove Move, the installation block drives the protective cover to move, so that the two sets of protective covers can be close to each other, and the workpiece cover can be placed inside the protective space surrounded by the two sets of protective covers, and the welding head can go through the gap and extend into the inner part of the protective space. The workpiece is welded; and the welding slag generated during welding remains on the workpiece, the fan is started, and the fan blows off the welding slag, and the welding slag falls from the waste hole on the workbench to the inside of the waste box at the lower end of the workbench. The new type has added a protective cover, which can effectively block the strong light generated during welding, reduce the damage to the eyes of the staff, and is beneficial to health, and the fan will blow away the welding slag generated during welding, and the welding slag will fall Under the workbench, it only needs to be cleaned up later in the working day, and the pollution to the working environment is reduced.

附图说明Description of drawings

图1为本实用新型的主视结构示意图;Fig. 1 is the main view structure schematic diagram of the utility model;

图2为本实用新型防护罩、缺槽和风机的结构示意图;Fig. 2 is the structural representation of protective cover of the present utility model, missing groove and blower fan;

图3为本实用新型图1中A部的结构放大示意图;Fig. 3 is the enlarged schematic diagram of the structure of part A in Fig. 1 of the utility model;

图4为本实用新型夹紧机构的结构示意图;Fig. 4 is a structural schematic diagram of the clamping mechanism of the present invention;

图5为本实用新型固定架、第一螺纹孔和滚轮的轴测结构示意图。Fig. 5 is a schematic diagram of the axonometric structure of the fixing frame, the first threaded hole and the roller of the present invention.

图中:1、工作台;2、废料孔;3、防护罩;4、缺槽;5、风机;6、立板;7、电动推杆;8、夹紧机构;81、固定架;82、第一螺杆;83、第一螺纹孔;84、压板;9、支撑板;10、限位槽;11、限位柱;12、凹槽;13、安装块;14、第二螺杆;15、第二螺纹孔;16、滚轮。In the figure: 1. Workbench; 2. Waste hole; 3. Protective cover; 4. Missing slot; 5. Fan; 6. Vertical plate; 7. Electric push rod; 8. Clamping mechanism; 81. Fixing frame; 82 , the first screw; 83, the first threaded hole; 84, the pressure plate; 9, the support plate; 10, the limit groove; 11, the limit column; 12, the groove; 13, the installation block; 14, the second screw; 15 , the second threaded hole; 16, the roller.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

在不同附图中以相同标号来标示相同或类似组件;另外请了解文中诸如“第一”、“第二”、“第三”、“上”、“下”、“前”、“后”、“内”、“外”、“端”、“部”、“段”、“宽度”、“厚度”、“区”等等及类似用语仅便于看图者参考图中构造以及仅用于帮助描述本实用新型而已,并非是对本实用新型的限定。The same or similar components are marked with the same reference numerals in different drawings; , "inner", "outer", "end", "portion", "section", "width", "thickness", "area", etc. It is only used to help describe the utility model, but not to limit the utility model.

请参阅图1-5,本实用新型提供一种技术方案:一种带有防护组件的产品设计用焊接夹具,包括工作台1和对产品边部夹紧的夹紧机构8,工作台1上固定安装有立板6,立板6呈阵列设置有至少四组,立板6的侧部安装有电动推杆7,夹紧机构8安装在电动推杆7的活塞杆上,电动推杆7带动夹紧机构8移动,夹紧机构8包括固定连接在电动推杆7的活塞杆端部的固定架81,固定架81设置为匚形的固定架,固定架81上开设有多组安装槽,安装槽的内部转动设置有滚轮16,工作台1上安装有支撑板9,滚轮16的高度和支撑板9的高度呈齐平设置,对工件夹紧的过程中,工件的底部和滚轮16接触,且工件移动带动滚轮16滚动,可防止磨损工件;Please refer to Figures 1-5, the utility model provides a technical solution: a welding fixture for product design with protective components, including a workbench 1 and a clamping mechanism 8 for clamping the edge of the product, on the workbench 1 The vertical board 6 is fixedly installed, and the vertical board 6 is provided with at least four groups in an array, the side of the vertical board 6 is equipped with an electric push rod 7, and the clamping mechanism 8 is installed on the piston rod of the electric push rod 7, and the electric push rod 7 Drive the clamping mechanism 8 to move, the clamping mechanism 8 includes a fixed frame 81 fixedly connected to the end of the piston rod of the electric push rod 7, the fixed frame 81 is set as a 匚-shaped fixed frame, and multiple sets of mounting grooves are provided on the fixed frame 81 , the inner rotation of the mounting groove is provided with a roller 16, and the support plate 9 is installed on the workbench 1. The height of the roller 16 and the height of the support plate 9 are set flush. During the clamping process of the workpiece, the bottom of the workpiece and the roller 16 Contact, and the workpiece moves to drive the roller 16 to roll, which can prevent the workpiece from being worn;

固定架81的内壁滑动设置有压板84,压板84上转动连接有第一螺杆82,固定架81上开设有第一螺纹孔83,第一螺杆82螺纹安装于第一螺纹孔83的内部,压板84的底部安装有橡胶垫,压板84的一侧连接有滑块,固定架81的内壁开设有滑槽,滑块滑动安装于滑槽的内部,具体的,第一螺杆82转动带动压板84向下移动,压板84底部的橡胶垫抵触在工件的表面上,可将工件限位夹紧;The inner wall of the fixed frame 81 is slidingly provided with a pressing plate 84, which is rotatably connected with a first screw rod 82, and the fixed frame 81 is provided with a first threaded hole 83, and the first screw rod 82 is threadedly installed in the inside of the first threaded hole 83, and the pressing plate The bottom of 84 is equipped with a rubber pad, and one side of the pressing plate 84 is connected with a slide block. The inner wall of the fixed frame 81 is provided with a chute, and the slide block is slidably installed in the inside of the chute. Specifically, the rotation of the first screw rod 82 drives the pressing plate 84 to Moving down, the rubber pad at the bottom of the pressing plate 84 is in contact with the surface of the workpiece, which can limit and clamp the workpiece;

工作台1上可移动设置有两组防护罩3,防护罩3设置为深色的透明罩,防护罩3可减弱焊接时产生的强烈光线对人眼的刺激,一组防护罩3的侧部开设有限位槽10,另一组防护罩3的侧部连接有限位柱11,限位柱11插接于限位槽10的内部,工作台1上开设有凹槽12,凹槽12的内部滑动设置有安装块13,防护罩3的下端通过转动座转动连接在安装块13上,工作台1的侧部开设有与凹槽12连通的第二螺纹孔15,第二螺纹孔15的内部螺纹安装有第二螺杆14,第二螺杆14的端部通过轴承转动连接于安装块13上,具体的,第二螺杆14转动带动安装块13在凹槽12的内部移动,安装块13带动防护罩3移动,即可使两组防护罩3互相靠近,直至限位柱11插接于限位槽10的内部,即可将工件罩设在两组防护罩3围成的防护空间的内部;Two groups of protective covers 3 are movable on the workbench 1, and the protective covers 3 are set as dark transparent covers. The protective covers 3 can reduce the stimulation of the strong light generated during welding to human eyes. A limit slot 10 is set up, and the side of another set of protective cover 3 is connected with a limit column 11, and the limit column 11 is inserted into the inside of the limit slot 10, and a groove 12 is opened on the workbench 1, and the inside of the groove 12 A mounting block 13 is slidably arranged, and the lower end of the protective cover 3 is rotatably connected to the mounting block 13 through a rotating seat. The side of the workbench 1 is provided with a second threaded hole 15 communicating with the groove 12. The inside of the second threaded hole 15 A second screw rod 14 is threaded, and the end of the second screw rod 14 is rotatably connected to the mounting block 13 through a bearing. Specifically, the rotation of the second screw rod 14 drives the mounting block 13 to move inside the groove 12, and the mounting block 13 drives the protection When the cover 3 moves, the two sets of protective covers 3 can be made close to each other until the limit post 11 is plugged into the limit groove 10, and the workpiece cover can be set in the inside of the protective space surrounded by the two sets of protective covers 3;

防护罩3的一侧一侧上端开设有缺槽4,防护罩3的内侧壁上端安装有风机5,工作台1上开设有多组漏斗状的废料孔2,具体的,焊接头穿过缺槽4伸进防护空间的内部对工件进行焊接,焊接时产生的焊渣残留在工件上,风机5将焊渣吹落,且焊渣从工作台1上的废料孔2掉落至工作台1下端的废料箱的内部。The upper end of one side of the protective cover 3 is provided with a slot 4, the upper end of the inner wall of the protective cover 3 is equipped with a fan 5, and a plurality of groups of funnel-shaped waste holes 2 are provided on the workbench 1. Specifically, the welding head passes through the slot. Groove 4 protrudes into the inside of the protective space to weld the workpiece, the welding slag generated during welding remains on the workpiece, the fan 5 blows off the welding slag, and the welding slag falls from the waste hole 2 on the workbench 1 to the workbench 1 The interior of the waste bin at the lower end.

在使用本装置时,将待焊接工件放置在支撑板9上,启动电动推杆7,电动推杆7带动夹紧机构8中的固定架81移动,工件的底部搭接在固定架81上的滚轮16上,工件的侧部抵触在固定架81的内侧壁上,然后拧动第一螺杆82,第一螺杆82转动带动压板84向下移动,压板84底部的橡胶垫抵触在工件的表面上,可将工件限位夹紧,然后转动防护罩3至水平状态,拧动第二螺杆14,第二螺杆14转动带动安装块13在凹槽12的内部移动,安装块13带动防护罩3移动,即可使两组防护罩3互相靠近,直至限位柱11插接于限位槽10的内部,即可将工件罩设在两组防护罩3围成的防护空间的内部,焊接时,焊接头穿过缺槽4伸进防护空间的内部对工件进行焊接;且焊接时产生的焊渣残留在工件上,启动风机5,风机5将焊渣吹落,且焊渣从工作台1上的废料孔2掉落至工作台1下端的废料箱的内部。When using this device, the workpiece to be welded is placed on the support plate 9, the electric push rod 7 is started, and the electric push rod 7 drives the fixed frame 81 in the clamping mechanism 8 to move, and the bottom of the workpiece is overlapped on the fixed frame 81. On the roller 16, the side of the workpiece is in contact with the inner side wall of the fixed frame 81, and then the first screw 82 is turned, and the rotation of the first screw 82 drives the pressing plate 84 to move downward, and the rubber pad at the bottom of the pressing plate 84 is in contact with the surface of the workpiece. , the workpiece can be limited and clamped, then turn the protective cover 3 to a horizontal state, turn the second screw 14, the second screw 14 rotates to drive the mounting block 13 to move inside the groove 12, and the mounting block 13 drives the protective cover 3 to move , the two groups of protective covers 3 can be made close to each other until the limit column 11 is plugged into the inside of the limit groove 10, and the workpiece cover can be arranged in the inside of the protective space surrounded by the two groups of protective covers 3. During welding, The welding head passes through the slot 4 and extends into the inside of the protective space to weld the workpiece; and the welding slag generated during welding remains on the workpiece, the fan 5 is started, and the fan 5 blows off the welding slag, and the welding slag is blown off from the workbench 1 The waste material hole 2 dropped to the inside of the waste material box at the lower end of the workbench 1.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (7)

1. The utility model provides a welding jig is used in product design with protection component, includes workstation (1) and presss from both sides tight clamping mechanism (8) to product limit portion, its characterized in that: fixed mounting has riser (6) on workstation (1), electric putter (7) are installed to the lateral part of riser (6), clamping mechanism (8) are installed on the piston rod of electric putter (7), portable two sets of protection casing (3) of being provided with on workstation (1), recess (12) have been seted up on workstation (1), the inside slip of recess (12) is provided with installation piece (13), the lower extreme of protection casing (3) rotates through rotating the seat and connects on installation piece (13), one side upper end of protection casing (3) has been seted up and has been lacked groove (4), fan (5) are installed to the inside wall upper end of protection casing (3), set up multiunit funnel-shaped waste hole (2) on workstation (1).
2. The welding jig with the protection component for product design according to claim 1, characterized in that: the side part of the workbench (1) is provided with a second threaded hole (15) communicated with the groove (12), a second screw (14) is installed on the inner thread of the second threaded hole (15), and the end part of the second screw (14) is rotatably connected onto the installation block (13) through a bearing.
3. The welding jig with the protection component for product design according to claim 1, characterized in that: the clamping mechanism (8) comprises a fixed frame (81) fixedly connected to the end part of the piston rod of the electric push rod (7), and the fixed frame (81) is arranged into a V-21274H-shaped fixed frame.
4. The welding jig with the protection component for product design according to claim 3, characterized in that: the mounting structure is characterized in that a plurality of groups of mounting grooves are formed in the fixing frame (81), rollers (16) are arranged inside the mounting grooves in a rotating mode, the workbench (1) is provided with the supporting plate (9), and the heights of the rollers (16) and the supporting plate (9) are flush.
5. The welding jig with the protection component for product design according to claim 4, characterized in that: the inner wall of mount (81) slides and is provided with clamp plate (84), it is connected with first screw rod (82) to rotate on clamp plate (84), first screw hole (83) have been seted up on mount (81), first screw rod (82) screw thread is installed in the inside of first screw hole (83).
6. The welding jig with the protection component for product design according to claim 5, characterized in that: the rubber pad is installed to the bottom of clamp plate (84), one side of clamp plate (84) is connected with the slider, the spout has been seted up to the inner wall of mount (81), slider slidable mounting is in the inside of spout.
7. The welding jig with the protection component for product design according to claim 1, characterized in that: a limit groove (10) is formed in the side portion of one group of the protective cover (3), a limit column (11) is connected to the side portion of the other group of the protective cover (3), and the limit column (11) is inserted into the limit groove (10).
CN202221216227.6U 2022-05-18 2022-05-18 Welding jig is used in product design with protection component Expired - Fee Related CN217702054U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118543946A (en) * 2024-06-18 2024-08-27 惠州市耀生宠物用品有限公司 A butt welding machine with automatic guide feeding
CN120269114A (en) * 2025-06-10 2025-07-08 镇江中船现代发电设备有限公司 Laser positioning welding device of marine large-scale generator set

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118543946A (en) * 2024-06-18 2024-08-27 惠州市耀生宠物用品有限公司 A butt welding machine with automatic guide feeding
CN120269114A (en) * 2025-06-10 2025-07-08 镇江中船现代发电设备有限公司 Laser positioning welding device of marine large-scale generator set

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Granted publication date: 20221101