CN217700291U - Large-scale agricultural machine overhauls and uses belt cleaning device - Google Patents
Large-scale agricultural machine overhauls and uses belt cleaning device Download PDFInfo
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- CN217700291U CN217700291U CN202221642970.8U CN202221642970U CN217700291U CN 217700291 U CN217700291 U CN 217700291U CN 202221642970 U CN202221642970 U CN 202221642970U CN 217700291 U CN217700291 U CN 217700291U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 102
- 210000004209 hair Anatomy 0.000 claims abstract description 20
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 1
- 235000017491 Bambusa tulda Nutrition 0.000 claims 1
- 241001330002 Bambuseae Species 0.000 claims 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 1
- 239000011425 bamboo Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 5
- 238000005406 washing Methods 0.000 abstract 3
- 210000000078 claw Anatomy 0.000 description 8
- 210000002268 wool Anatomy 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及农业机械零部件清洗技术领域,具体为一种大型农业机械检修用清洗装置。The utility model relates to the technical field of cleaning agricultural machinery parts, in particular to a cleaning device for large-scale agricultural machinery maintenance.
背景技术Background technique
农业机械是指在作物种植业和畜牧业生产过程中,以及农、畜产品初加工和处理过程中所使用的各种机械,农业机械铸件繁多,在农业机械使用完成后,需要对某些可拆卸、易损耗零部件进行清洗,此时需要利用到清洗装置,现今市场上的此类清洗装置种类繁多,通常是对零部件从上往下进行淋浴清洗,由于农业机械铸件表面不规则,其外表面内凹部易积攒泥土等污垢,简单喷淋难以将该部分污垢除去,导致装置的清洗效果难以满足使用需求。Agricultural machinery refers to all kinds of machinery used in the process of crop planting and animal husbandry production, as well as in the process of primary processing and handling of agricultural and animal products. There are many castings for agricultural machinery. Disassembly and cleaning of easily consumable parts requires the use of cleaning devices. There are many types of such cleaning devices on the market today. Usually, the parts are cleaned in a shower from top to bottom. Due to the irregular surface of agricultural machinery castings, its The inner concave part of the outer surface is easy to accumulate dirt such as dirt, and it is difficult to remove this part of dirt by simple spraying, which makes the cleaning effect of the device difficult to meet the needs of use.
实用新型内容Utility model content
本实用新型的目的在于提供一种大型农业机械检修用清洗装置,以解决上述背景技术中提出清洗装置的清洗盲区大、清洗质量不佳的问题。The purpose of this utility model is to provide a cleaning device for maintenance of large-scale agricultural machinery, so as to solve the problems of large cleaning blind area and poor cleaning quality of the cleaning device proposed in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种大型农业机械检修用清洗装置,包括机架、清洗箱和开关阀,所述清洗箱一侧的外壁上转动安装有两组长轴,长轴的一端延伸至清洗箱的内部,所述长轴的一端固定有清扫毛辊,两组所述长轴的表面皆固定有齿轮盘,所述机架一侧的外壁上安装有电机,电机输出轴与清扫毛辊的一端固定连接,两组所述齿轮盘之间的清洗箱外壁上转动安装有第一转轴,所述第一转轴表面的一端固定有中置齿轮,中置齿轮和两组所述齿轮盘相互啮合,所述第一转轴上方的清洗箱外壁上通过支撑件安装有立轴,立轴的底端通过锥齿联动结构与第一转轴的顶端相互连接,所述清洗箱顶端的一侧滑动安装有中空筒,所述中空筒的一端固定有立板,所述中空筒的另一端通过往复摆动器与立轴的顶端相互连接,所述立板一侧的外壁上设置有升降式工件夹持单元,所述清洗箱一侧的外壁上安装有控制面板,控制面板内部单片机的输出端分别与电机和升降式工件夹持单元的输入端电性连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a cleaning device for large-scale agricultural machinery maintenance, including a frame, a cleaning box and a switch valve, two sets of long shafts are rotatably installed on the outer wall of one side of the cleaning box, One end of the long shaft extends to the inside of the cleaning box, one end of the long shaft is fixed with a cleaning roller, the surfaces of the two sets of long shafts are fixed with gear plates, and a motor is installed on the outer wall of one side of the frame. The output shaft of the motor is fixedly connected to one end of the cleaning wool roller, and the outer wall of the cleaning box between the two groups of gear plates is installed with a first rotating shaft, and one end of the surface of the first rotating shaft is fixed with a middle gear, and the middle gear and The two groups of gear discs are meshed with each other. A vertical shaft is installed on the outer wall of the cleaning box above the first rotating shaft through a support. The bottom end of the vertical shaft is connected to the top of the first rotating shaft through a bevel gear linkage structure. The top of the cleaning box A hollow cylinder is slidably installed on one side of the hollow cylinder, one end of the hollow cylinder is fixed with a vertical plate, the other end of the hollow cylinder is connected to the top of the vertical shaft through a reciprocating swinger, and a lifting Type workpiece clamping unit, a control panel is installed on the outer wall of one side of the cleaning box, and the output end of the single-chip microcomputer inside the control panel is electrically connected with the motor and the input end of the lifting type workpiece clamping unit.
优选的,所述清洗箱顶端的一侧固定有弧形导向板,所述中空筒的下表面与弧形导向板的上表面滑动连接。Preferably, an arc-shaped guide plate is fixed on one side of the top of the cleaning tank, and the lower surface of the hollow cylinder is slidably connected with the upper surface of the arc-shaped guide plate.
优选的,所述升降式工件夹持单元包括固定在立板外壁上的电动推杆,所述电动推杆的活塞杆底端安装有电动卡爪。Preferably, the lift-type workpiece clamping unit includes an electric push rod fixed on the outer wall of the vertical plate, and an electric claw is installed at the bottom end of the piston rod of the electric push rod.
优选的,所述支撑件包括固定在清洗箱外壁上的固定座,所述固定座一侧的外壁上固定有轴承座,立轴的两端贯穿至轴承座的外部。Preferably, the supporting member includes a fixing seat fixed on the outer wall of the cleaning box, a bearing seat is fixed on one side of the outer wall of the fixing seat, and the two ends of the vertical shaft penetrate to the outside of the bearing seat.
优选的,所述锥齿联动结构包括固定在立轴底端的下锥齿轮以及安装在第一转轴顶端的侧锥齿轮,所述下锥齿轮和侧锥齿轮相互啮合。Preferably, the bevel gear linkage structure includes a lower bevel gear fixed at the bottom end of the vertical shaft and a side bevel gear installed at the top end of the first rotating shaft, and the lower bevel gear and the side bevel gear mesh with each other.
优选的,所述往复摆动器包括安装在立轴顶端的主连接臂,所述主连接臂表面的一侧活动安装有副连接臂,副连接臂的一端与中空筒相互铰接。Preferably, the reciprocating oscillator includes a main connecting arm installed on the top of the vertical shaft, a secondary connecting arm is movably installed on one side of the surface of the main connecting arm, and one end of the secondary connecting arm is hinged to the hollow cylinder.
与现有技术相比,本实用新型的有益效果是:该一种大型农业机械检修用清洗装置利用双清扫毛辊降低农业机械工件的清洗盲区,提高装置的工件清洗质量,且清洗过程中往复横移工件,进一步促使清扫毛辊对工件进行清洗,提升装置的清洗效率;Compared with the prior art, the utility model has the beneficial effects that: the cleaning device for large-scale agricultural machinery maintenance uses double cleaning wool rollers to reduce the cleaning blind area of agricultural machinery workpieces, improves the cleaning quality of the workpieces of the device, and reciprocates during the cleaning process Transversely move the workpiece, further promote the cleaning wool roller to clean the workpiece, and improve the cleaning efficiency of the device;
(1)通过设置有清扫毛辊和长轴等相互配合的结构,将待清洗的农业机械工件利用升降式工件夹持单元进行固定,电机驱动清洗箱中的一组清扫毛辊、长轴转动,则长轴通过齿轮盘、中置齿轮驱动另一组清扫毛辊转动,此时清扫毛辊可将农业机械工件表面内凹处的污垢扫出,从而充分对农业机械工件进行清洗,降低农业机械工件的清洗盲区,提高装置的工件清洗质量;(1) The agricultural machinery workpiece to be cleaned is fixed by a lift-type workpiece clamping unit through a structure that cooperates with the cleaning roller and the long axis, and the motor drives a set of cleaning rollers in the cleaning box, and the long axis rotates , then the long axis drives another set of cleaning wool rollers to rotate through the gear plate and the middle gear. At this time, the cleaning wool rollers can sweep out the dirt in the concave part of the surface of the agricultural machinery workpiece, so as to fully clean the agricultural machinery workpiece and reduce agricultural pollution. The cleaning blind area of the mechanical workpiece improves the cleaning quality of the workpiece of the device;
(2)通过设置有主连接臂和副连接臂等相互配合的结构,第一转轴通过锥齿联动结构带动立轴转动,此时立轴的旋转运动在主连接臂、副连接臂的转换下变为中空筒、立板等部件的往复水平运动,即电动推杆、电动卡爪以及工件往复水平移动,从而使得工件在两组清扫毛辊之间移动,进一步促使清扫毛辊对工件进行清洗,提升装置的清洗效率。(2) By providing a structure that cooperates with each other such as the main connecting arm and the auxiliary connecting arm, the first rotating shaft drives the vertical shaft to rotate through the bevel gear linkage structure. At this time, the rotational movement of the vertical shaft becomes The reciprocating horizontal movement of the hollow cylinder, vertical plate and other components, that is, the reciprocating horizontal movement of the electric push rod, electric claws and the workpiece, so that the workpiece moves between the two sets of cleaning rollers, and further promotes the cleaning rollers to clean the workpiece and lift Cleaning efficiency of the device.
附图说明Description of drawings
图1为本实用新型的主视结构示意图;Fig. 1 is the main view structure schematic diagram of the utility model;
图2为本实用新型的清洗箱主视剖面结构示意图;Fig. 2 is the schematic diagram of the main view section structure of the cleaning tank of the present invention;
图3为本实用新型的侧视结构示意图;Fig. 3 is the side view structural representation of the utility model;
图4为本实用新型的立轴俯视结构示意图;Fig. 4 is the structural schematic diagram of vertical axis top view of the utility model;
图中:1、机架;2、清洗箱;201、弧形导向板;202、控制面板;3、电机;4、固定座;5、轴承座;6、立轴;601、主连接臂;602、副连接臂;7、下锥齿轮;8、开关阀;9、侧锥齿轮;10、第一转轴;1001、中置齿轮;11、长轴;1101、清扫毛辊;12、齿轮盘;13、中空筒;14、立板;15、电动推杆;16、电动卡爪。In the figure: 1, frame; 2, cleaning box; 201, arc-shaped guide plate; 202, control panel; 3, motor; 4, fixed seat; 5, bearing seat; 6, vertical shaft; 601, main connecting arm; 602 , secondary connecting arm; 7, lower bevel gear; 8, switch valve; 9, side bevel gear; 10, first rotating shaft; 1001, middle gear; 11, long axis; 1101, cleaning wool roller; 13. Hollow cylinder; 14. Vertical plate; 15. Electric push rod; 16. Electric claw.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供的一种实施例:一种大型农业机械检修用清洗装置,包括机架1、清洗箱2和开关阀8,清洗箱2一侧的外壁上转动安装有两组长轴11,长轴11的一端延伸至清洗箱2的内部,长轴11的一端固定有清扫毛辊1101,两组长轴11的表面皆固定有齿轮盘12;Please refer to Fig. 1-4, a kind of embodiment that the utility model provides: a kind of cleaning device for maintenance of large-scale agricultural machinery, comprises frame 1,
机架1一侧的外壁上安装有电机3,电机3输出轴与清扫毛辊1101的一端固定连接,两组齿轮盘12之间的清洗箱2外壁上转动安装有第一转轴10,工作人员向清洗箱2中注入清洗液,使得清洗液的水平面高于清扫毛辊1101;
第一转轴10表面的一端固定有中置齿轮1001,中置齿轮1001和两组齿轮盘12相互啮合,第一转轴10上方的清洗箱2外壁上通过支撑件安装有立轴6,立轴6的底端通过锥齿联动结构与第一转轴10的顶端相互连接;One end of the surface of the first rotating
电机3驱动清洗箱2中的一组清扫毛辊1101、长轴11转动,则长轴11通过齿轮盘12、中置齿轮1001驱动另一组清扫毛辊1101转动;The
清洗箱2顶端的一侧滑动安装有中空筒13,中空筒13的一端固定有立板14,中空筒13的另一端通过往复摆动器与立轴6的顶端相互连接,立板14一侧的外壁上设置有升降式工件夹持单元,升降式工件夹持单元包括固定在立板14外壁上的电动推杆15,电动推杆15的活塞杆底端安装有电动卡爪16,将待清洗的农业机械工件利用电动卡爪16夹持住;One side of the top of the
工作人员开启电动推杆15,使得电动推杆15驱动电动卡爪16、工件下行,使得工件位于两组清扫毛辊1101之间,此时清扫毛辊1101可将农业机械工件表面内凹处的污垢扫出,从而充分对农业机械工件进行清洗,降低农业机械工件的清洗盲区,提高装置的工件清洗质量;The staff turns on the
清洗箱2一侧的外壁上安装有控制面板202,控制面板202内部单片机的输出端分别与电机3和升降式工件夹持单元的输入端电性连接;A
锥齿联动结构包括固定在立轴6底端的下锥齿轮7以及安装在第一转轴10顶端的侧锥齿轮9,下锥齿轮7和侧锥齿轮9相互啮合,往复摆动器包括安装在立轴6顶端的主连接臂601,主连接臂601表面的一侧活动安装有副连接臂602,副连接臂602的一端与中空筒13相互铰接;The bevel gear linkage structure includes the
由于中置齿轮1001、第一转轴10被齿轮盘12带动旋转,则第一转轴10通过锥齿联动结构带动立轴6转动,此时立轴6的旋转运动在主连接臂601、副连接臂602的转换下变为中空筒13、立板14等部件的往复水平运动;Since the
电动推杆15、电动卡爪16以及工件往复水平移动,从而使得工件在两组清扫毛辊1101之间移动,进一步促使清扫毛辊1101对工件进行清洗,提升装置的清洗效率;The
清洗箱2顶端的一侧固定有弧形导向板201,中空筒13的下表面与弧形导向板201的上表面滑动连接,支撑件包括固定在清洗箱2外壁上的固定座4,固定座4一侧的外壁上固定有轴承座5,立轴6的两端贯穿至轴承座5的外部,由侧锥齿轮9驱动下锥齿轮7、立轴6转动,通过固定座4、轴承座5提高立轴6的转动稳定性,降低立轴6的轴向跳动,提高装置的工作稳定性。One side of the top of the
本申请实施例在使用时,首先工作人员向清洗箱2中注入清洗液,使得清洗液的水平面高于清扫毛辊1101,随后工作人员将待清洗的农业机械工件利用电动卡爪16夹持住,开启电机3,使得电机3驱动清洗箱2中的一组清扫毛辊1101、长轴11转动,则长轴11通过齿轮盘12、中置齿轮1001驱动另一组清扫毛辊1101转动,工作人员开启电动推杆15,使得电动推杆15驱动电动卡爪16、工件下行,使得工件位于两组清扫毛辊1101之间,此时清扫毛辊1101可将农业机械工件表面内凹处的污垢扫出,从而充分对农业机械工件进行清洗,降低农业机械工件的清洗盲区,提高装置的工件清洗质量,由于中置齿轮1001、第一转轴10被齿轮盘12带动旋转,则第一转轴10通过锥齿联动结构带动立轴6转动,此时立轴6的旋转运动在主连接臂601、副连接臂602的转换下变为中空筒13、立板14等部件的往复水平运动,即电动推杆15、电动卡爪16以及工件往复水平移动,从而使得工件在两组清扫毛辊1101之间移动,进一步促使清扫毛辊1101对工件进行清洗,提升装置的清洗效率。When the embodiment of the present application is in use, the staff first injects cleaning liquid into the
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