CN217691189U - A laminator for photovoltaic module production - Google Patents
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Abstract
本实用新型涉及光伏组件生产技术领域,尤其是一种用于光伏组件生产的层压机,针对现有技术中在对光伏组件进行加工完成之后需要进行自然降温的问题,现提出如下方案,其包括工作台,工作台的顶部安装有第一工作箱,第一工作箱的顶部安装有支架,第一工作箱的内部安装有两个第二工作箱,两个第二工作箱的内部分别安装有蛇形结构的加热管与螺旋冷却管,两个第二工作箱的内部均安装有搅拌机构,本实用新型在进行使用的过程中可以将加工完成之后的光伏组件通过推料机构推送到移动口的内部,然后在两个制冷板的作用下可以对光伏组件进行快速降温,减少了工作人员进行等待的时间,提高了对光伏组件进行加工的效率。
The utility model relates to the technical field of photovoltaic module production, in particular to a laminator used for photovoltaic module production. In view of the problem in the prior art that the photovoltaic module needs to be naturally cooled after the photovoltaic module is processed, the following scheme is proposed. Including a workbench, a first work box is installed on the top of the workbench, a bracket is installed on the top of the first work box, two second work boxes are installed inside the first work box, and the insides of the two second work boxes are respectively installed There are heating pipes and spiral cooling pipes with a serpentine structure, and stirring mechanisms are installed inside the two second working boxes. During the process of using the utility model, the photovoltaic modules after processing can be pushed to the mobile through the pushing mechanism. Then, under the action of the two cooling plates, the photovoltaic modules can be rapidly cooled, which reduces the waiting time of the staff and improves the processing efficiency of the photovoltaic modules.
Description
技术领域technical field
本实用新型涉及光伏组件生产技术领域,特别涉及一种用于光伏组件生产的层压机。The utility model relates to the technical field of photovoltaic module production, in particular to a laminator used for photovoltaic module production.
背景技术Background technique
光伏组件即太阳电池组件,由于单片太阳电池输出电压较低,加之未封装的电池由于环境的影响电极容易脱落,因此必须将一定数量的单片电池采用串、并联的方式密封成光伏组件,以避免电池电极和互连线受到腐蚀,光伏组件在进行生产的过程中会使用到层压机,层压机是指把多层物质压合在一起的机械设备。Photovoltaic modules are solar cell modules. Due to the low output voltage of single-chip solar cells and the fact that the electrodes of unpackaged batteries are easy to fall off due to the influence of the environment, a certain number of single-chip cells must be sealed into photovoltaic modules in series and parallel. In order to avoid corrosion of battery electrodes and interconnection wires, a laminator is used during the production of photovoltaic modules. A laminator refers to a mechanical device that presses multiple layers of materials together.
现有的层压机在对光伏组件进行加工时需要将光伏组件进行加热,但是加工完成之后一般都是使光伏组件进行自然降温,等温度较低时再将光伏组件从加工台上取下,避免在取光伏组件时对工作人员造成伤害,但是进行自然降温,降温的速度较慢,需要进行长时间的等待,从而影响了光伏组件进行加工的效率,从而不方便人们进行使用。The existing laminator needs to heat the photovoltaic module when processing the photovoltaic module, but after the processing is completed, the photovoltaic module is usually cooled naturally, and the photovoltaic module is removed from the processing table when the temperature is low. To avoid injury to the staff when picking up the photovoltaic modules, but the natural cooling is slow and requires a long wait, which affects the processing efficiency of the photovoltaic modules and is inconvenient for people to use.
因此,发明一种用于光伏组件生产的层压机来解决上述问题很有必要。Therefore, it is necessary to invent a laminator for photovoltaic module production to solve the above problems.
实用新型内容Utility model content
本实用新型提出的一种用于光伏组件生产的层压机,解决了现有技术中在对光伏组件进行加工完成之后需要进行自然降温的问题。The utility model proposes a laminator used for the production of photovoltaic components, which solves the problem in the prior art that the temperature needs to be naturally lowered after the processing of the photovoltaic components is completed.
为实现上述目的,本实用新型提供如下技术方案:一种用于光伏组件生产的层压机,包括工作台,所述工作台的顶部安装有第一工作箱,所述第一工作箱的顶部安装有支架,所述第一工作箱的内部安装有两个第二工作箱,两个所述第二工作箱的内部分别安装有蛇形结构的加热管与螺旋冷却管,两个所述第二工作箱的内部均安装有搅拌机构,所述第一工作箱的顶部安装有加热板和冷却板,所述加热板的顶部开设有加热槽,所述加热槽的内部安装有导热钢板,所述冷却板与支架之间开设有贯穿冷却板的移动口,所述移动口的顶部和底部均开设有冷却槽,两个所述冷却槽的内部均安装有制冷板,所述支架的顶部内壁安装有层压机构,所述工作台的顶部安装有推料机构,所述第一工作箱的外部安装有第一抽取机构和第二抽取机构、以用于将两个第二工作箱内部的液体分别抽入到冷却槽与加热槽内,所述工作台的底部四角处均安装有支撑杆,且多个支撑杆之间共同安装有底板,所述底板的顶部安装有对螺旋冷却管进行制冷的制冷机构。In order to achieve the above purpose, the utility model provides the following technical solutions: a laminator for the production of photovoltaic modules, including a workbench, a first work box is installed on the top of the workbench, and the top of the first work box A bracket is installed, and two second working boxes are installed inside the first working box, and a serpentine structure heating pipe and a spiral cooling pipe are respectively installed inside the two second working boxes. Stirring mechanisms are installed inside the two working boxes, a heating plate and a cooling plate are installed on the top of the first working box, a heating tank is provided on the top of the heating plate, and a heat-conducting steel plate is installed inside the heating tank, so A moving port through the cooling plate is provided between the cooling plate and the support, cooling grooves are provided at the top and bottom of the moving port, and cooling plates are installed inside the two cooling grooves, and the top inner wall of the support A lamination mechanism is installed, a pushing mechanism is installed on the top of the workbench, and a first extraction mechanism and a second extraction mechanism are installed on the outside of the first working box to be used for the two second working boxes. The liquid is pumped into the cooling tank and the heating tank respectively. Support rods are installed at the four corners of the bottom of the workbench, and a bottom plate is installed between the multiple support rods. Refrigeration mechanism for refrigeration.
优选的,所述搅拌机构包括安装在第二工作箱内部的第一旋转杆和两个第二旋转杆,所述第一旋转杆和两个第二旋转杆的外部均安装有多个搅拌杆,所述第一旋转杆的外部安装有第一齿轮,两个所述第二旋转杆的外部均安装有与第一齿轮啮合的第二齿轮,所述第二工作箱的外部安装有驱动第一旋转杆旋转的旋转电机,两个所述第二旋转杆的一端固接。Preferably, the stirring mechanism includes a first rotating rod and two second rotating rods installed inside the second working box, and a plurality of stirring rods are installed on the outside of the first rotating rod and the two second rotating rods A first gear is installed on the outside of the first rotating rod, a second gear meshing with the first gear is installed on the outside of the two second rotating rods, and a driving second gear is installed on the outside of the second working box. A rotating motor for rotating a rotating rod, and one ends of the two second rotating rods are fixedly connected.
优选的,所述层压机构包括安装在支架顶部内壁的气压缸和安装在气压缸输出端的压板,所述压板的位置与导热钢板的位置相对应。Preferably, the laminating mechanism includes a pneumatic cylinder installed on the inner wall of the top of the support and a pressing plate installed at the output end of the pneumatic cylinder, the position of the pressing plate corresponds to the position of the heat-conducting steel plate.
优选的,所述推料机构包括安装在工作台顶部的支撑板和安装在支撑板一侧的液压伸缩杆,所述液压伸缩杆的输出端安装有推杆,所述推杆的一端延伸至支架内并安装有推板,所述支撑板位于靠近加热板的一侧。Preferably, the pushing mechanism includes a support plate installed on the top of the workbench and a hydraulic telescopic rod installed on one side of the support plate, a push rod is installed at the output end of the hydraulic telescopic rod, and one end of the push rod extends to A push plate is installed in the bracket, and the support plate is located on a side close to the heating plate.
优选的,所述第一抽取机构包括安装在第一工作箱外部的抽取泵安装在抽取泵进口和出口处的进液管和出液管,所述进液管的一端与其中一个第二工作箱连通,所述出液管的一端与加热槽连通。Preferably, the first extraction mechanism includes a suction pump installed outside the first working box, a liquid inlet pipe and a liquid outlet pipe installed at the inlet and outlet of the suction pump, and one end of the liquid inlet pipe is connected to one of the second working The tank is communicated, and one end of the liquid outlet pipe is communicated with the heating tank.
优选的,所述第二抽取机构包括安装在第一工作箱外部的第一水泵和安装在第一水泵进口和出口处的进水管和出水管,所述进水管的一端与螺旋冷却管的一端连通,所述出水管的一端与其中一个冷却槽连通,两个所述冷却槽通过连接管连通,另一个所述冷却槽通过回流管与螺旋冷却管的另一端连通。Preferably, the second pumping mechanism includes a first water pump installed outside the first working tank, and a water inlet pipe and a water outlet pipe installed at the inlet and outlet of the first water pump, one end of the water inlet pipe and one end of the spiral cooling pipe One end of the outlet pipe communicates with one of the cooling tanks, the two cooling tanks communicate through a connecting pipe, and the other cooling tank communicates with the other end of the spiral cooling pipe through a return pipe.
优选的,所述制冷机构包括安装在底板顶部的水箱和安装在水箱一侧的第二水泵和制冷器,所述第二水泵的进口和出口分别安装有输入管与输出管,所述输入管的一端与水箱连通,所述输出管的一端与制冷器的输入端连通,所述制冷器的输出端通过进流管与远离进液管的第二工作箱连通。Preferably, the refrigeration mechanism includes a water tank installed on the top of the bottom plate and a second water pump and a refrigerator installed on one side of the water tank, the inlet and outlet of the second water pump are respectively equipped with an input pipe and an output pipe, and the input pipe One end of the outlet pipe communicates with the water tank, one end of the output pipe communicates with the input end of the refrigerator, and the output end of the refrigerator communicates with the second working tank away from the liquid inlet pipe through the inlet pipe.
优选的,所述移动口的底部与导热钢板和位于移动口底部的制冷板均处于同一水平面。Preferably, the bottom of the moving port is at the same level as the heat conduction steel plate and the cooling plate at the bottom of the moving port.
优选的,所述加热槽的底部开设有进油口,所述进油口与靠近进液管的第二工作箱连通,且靠近进流管的第二工作箱的底部开设有与水箱连通的进水通道。Preferably, the bottom of the heating tank is provided with an oil inlet, and the oil inlet is communicated with the second working box near the liquid inlet pipe, and the bottom of the second working box near the inlet pipe is provided with a water tank connected with the water tank. Inlet channel.
本实用新型的技术效果和优点:Technical effect and advantage of the present utility model:
1、在进行降温和加热的过程中,旋转电机会带动第一旋转杆进行旋转,在第一齿轮与第二齿轮的配合下,第二旋转杆会进行旋转,当第一旋转杆与第二旋转杆进行旋转时可以对两个第二工作箱内部的液体进行搅拌,从而提高了加热和制冷的均匀性,从而更加方便人们进行使用。1. In the process of cooling and heating, the rotating motor will drive the first rotating rod to rotate. With the cooperation of the first gear and the second gear, the second rotating rod will rotate. When the first rotating rod and the second When the rotating rod rotates, the liquids inside the two second working boxes can be stirred, thereby improving the uniformity of heating and cooling, and making it more convenient for people to use.
2、通过设有的冷却机构可以对螺旋冷却管内部的水进行降温,使螺旋冷却管内部的水始终处于一种冷却的状态,然后在第一水泵的作用下会将螺旋冷却管中的水抽入到两个冷却槽的内部,进入到两个冷却槽内部的冷水会将冷气传递到两个制冷板上,从而可以进一步对加工后的光伏组件进行降温,从而提高了光伏组件进行加工的效率。2. The water inside the spiral cooling tube can be cooled by the cooling mechanism, so that the water inside the spiral cooling tube is always in a cooling state, and then the water in the spiral cooling tube will be cooled under the action of the first water pump. Pumped into the two cooling tanks, the cold water entering the two cooling tanks will transfer the cold air to the two cooling plates, so that the processed photovoltaic modules can be further cooled, thereby improving the processing efficiency of photovoltaic modules efficiency.
附图说明Description of drawings
图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型的局部结构示意图。Fig. 2 is a partial structural diagram of the utility model.
图3为本实用新型的图1中A处的放大结构示意图。Fig. 3 is an enlarged schematic diagram of the structure at A in Fig. 1 of the present invention.
图4为本实用新型的图1中B处的放大结构示意图。Fig. 4 is an enlarged schematic diagram of the structure at B in Fig. 1 of the present invention.
图中:1、工作台;2、第一工作箱;3、支架;4、气压缸;5、压板;6、液压伸缩杆;7、推杆;8、推板;9、导热钢板;10、冷却板;11、水箱;12、第二水泵;13、制冷器;14、螺旋冷却管;15、抽取泵;16、底板;17、第一水泵;18、旋转电机;19、第一齿轮;20、第二旋转杆;21、第二齿轮;22、第一旋转杆;23、冷却槽;24、移动口;25、制冷板;26、加热槽;27、第二工作箱;28、加热管;29、加热板。In the figure: 1. Workbench; 2. First working box; 3. Support; 4. Pneumatic cylinder; 5. Press plate; 6. Hydraulic telescopic rod; 7. Push rod; 8. Push plate; , cooling plate; 11, water tank; 12, second water pump; 13, refrigerator; 14, spiral cooling pipe; 15, extraction pump; 16, bottom plate; 17, first water pump; 18, rotating motor; 19,
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型提供了如图1-4所示的一种用于光伏组件生产的层压机,包括工作台1,工作台1的顶部安装有第一工作箱2,第一工作箱2的顶部安装有支架3,第一工作箱2的内部安装有两个第二工作箱27,两个第二工作箱27的内部分别安装有蛇形结构的加热管28与螺旋冷却管14,两个第二工作箱27的内部均安装有搅拌机构,第一工作箱2的顶部安装有加热板29和冷却板10,加热板29的顶部开设有加热槽26,加热槽26的内部安装有导热钢板9,冷却板10与支架3之间开设有贯穿冷却板10的移动口24,移动口24的顶部和底部均开设有冷却槽23,两个冷却槽23的内部均安装有制冷板25,支架3的顶部内壁安装有层压机构,工作台1的顶部安装有推料机构,第一工作箱2的外部安装有第一抽取机构和第二抽取机构、以用于将两个第二工作箱27内部的液体分别抽入到冷却槽23与加热槽26内,工作台1的底部四角处均安装有支撑杆,且多个支撑杆之间共同安装有底板16,底板16的顶部安装有对螺旋冷却管14进行制冷的制冷机构。The utility model provides a laminator for the production of photovoltaic modules as shown in Figures 1-4, including a workbench 1, a
搅拌机构包括安装在第二工作箱27内部的第一旋转杆22和两个第二旋转杆20,第一旋转杆22和两个第二旋转杆20的外部均安装有多个搅拌杆,第一旋转杆22的外部安装有第一齿轮19,两个第二旋转杆20的外部均安装有与第一齿轮19啮合的第二齿轮21,第二工作箱27的外部安装有驱动第一旋转杆22旋转的旋转电机18,两个第二旋转杆20的一端固接,在进行降温和加热的过程中,旋转电机18会带动第一旋转杆22进行旋转,在第一齿轮19与第二齿轮21的配合下,第二旋转杆20会进行旋转,当第一旋转杆22与第二旋转杆20进行旋转时可以对两个第二工作箱27内部的液体进行搅拌,从而提高了加热和制冷的均匀性,从而更加方便人们进行使用。Stirring mechanism comprises the first rotating
层压机构包括安装在支架3顶部内壁的气压缸4和安装在气压缸4输出端的压板5,压板5的位置与导热钢板9的位置相对应。The lamination mechanism includes a pneumatic cylinder 4 installed on the inner wall of the top of the
推料机构包括安装在工作台1顶部的支撑板和安装在支撑板一侧的液压伸缩杆6,液压伸缩杆6的输出端安装有推杆7,推杆7的一端延伸至支架3内并安装有推板8,支撑板位于靠近加热板29的一侧,当光伏组件加工完成之后,可以启动液压伸缩杆6,液压伸缩杆6会带动推7杆和推板8向移动口24的一侧进行移动,此时在推板8的移动下会将加工之后的光伏组件推送到移动口24的内部。The pusher mechanism includes a support plate installed on the top of the workbench 1 and a hydraulic telescopic rod 6 installed on one side of the support plate. The output end of the hydraulic telescopic rod 6 is equipped with a
第一抽取机构包括安装在第一工作箱2外部的抽取泵15安装在抽取泵15进口和出口处的进液管和出液管,进液管的一端与其中一个第二工作箱27连通,出液管的一端与加热槽26连通。The first pumping mechanism comprises that the
第二抽取机构包括安装在第一工作箱2外部的第一水泵17和安装在第一水泵17进口和出口处的进水管和出水管,进水管的一端与螺旋冷却管14的一端连通,出水管的一端与其中一个冷却槽23连通,两个冷却槽23通过连接管连通,另一个冷却槽23通过回流管与螺旋冷却管14的另一端连通。The second extracting mechanism comprises the
制冷机构包括安装在底板16顶部的水箱11和安装在水箱11一侧的第二水泵12和制冷器13,第二水泵12的进口和出口分别安装有输入管与输出管,输入管的一端与水箱11连通,输出管的一端与制冷器13的输入端连通,制冷器13的输出端通过进流管与远离进液管的第二工作箱27连通,当光伏组件移动到移动口24的内部时,此时启动第一水泵17和第二水泵,第一水泵17会将螺旋冷却管14中的冷水抽入到两个冷却槽23的内部,进入到两个冷却槽23内部的冷水会将冷气传递到两个制冷板25上,从而可以进一步对加工后的光伏组件进行降温,从而提高了光伏组件进行加工的效率。Refrigerating mechanism comprises the
移动口24的底部与导热钢板9和位于移动口24底部的制冷板25均处于同一水平面。The bottom of the moving
加热槽26的底部开设有进油口,进油口与靠近进液管的第二工作箱27连通,且靠近进流管的第二工作箱27的底部开设有与水箱11连通的进水通道。The bottom of the
本实用新型工作原理:在具体的实施过程中,将光伏组件放在导热钢板9的顶部,启动气压缸4、抽取泵15和加热管28,此时加热管28会将其中一个工作箱27内部的油进行加热,加热之后的油在抽取泵15的作用下会进入到加热槽26的内部,进入到加热槽26内部的热油会将热量传递到导热钢板9上,从而将导热钢板9进行加热,此时气压缸4会带动压板5进行下移从而对光伏组件进行按压,在对导热钢板9进行加热的过程中,进入到加热槽26内部的热油会再次进入到其中一个工作箱27的内部,然后通过加热管28进行再次加热,从而使加热槽26内部的热油处于不断循环的状态,进而可以有效地对光伏组件进行加热,当光伏组件加工完成之后,可以启动液压伸缩杆6,液压伸缩杆6会带动推7杆和推板8向移动口24的一侧进行移动,此时在推板8的移动下会将加工之后的光伏组件推送到移动口24的内部,此时启动第一水泵17和第二水泵,第一水泵17会将螺旋冷却管14中的冷水抽入到两个冷却槽23的内部,进入到两个冷却槽23内部的冷水会将冷气传递到两个制冷板25上,从而可以进一步对加工后的光伏组件进行降温,从而提高了光伏组件进行加工的效率,在第一水泵17进行工作时,第二水泵12会将水箱11中的水抽入制冷器13的内部,通过制冷器13制冷之后的水会到其中一个工作箱27的内部,然后通过冷水可以对螺旋冷却管14进行降温,进入到其中一个工作箱27内部的冷水会再次进入到水箱11中,然后通过制冷器13进行制冷,这样进一步提高了对螺旋冷却管14进行降温的效率,使螺旋冷却管14内部的水始终处于一种冷却的状态,而且在进行降温和加热的过程中,旋转电机18会带动第一旋转杆22进行旋转,在第一齿轮19与第二齿轮21的配合下,第二旋转杆20会进行旋转,当第一旋转杆22与第二旋转杆20进行旋转时可以对两个第二工作箱27内部的液体进行搅拌,从而提高了加热和制冷的均匀性,从而更加方便人们进行使用。The working principle of the utility model: in the specific implementation process, the photovoltaic module is placed on the top of the heat-conducting
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. that are made within the spirit and principles of the present utility model , should be included within the protection scope of the present utility model.
Claims (9)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115742060A (en) * | 2022-11-02 | 2023-03-07 | 合肥国风先进基础材料科技有限公司 | Polyimide film preparation is with cold equipment that stores up |
| CN118571990A (en) * | 2024-07-24 | 2024-08-30 | 徐州太一世纪能源科技有限公司 | Photovoltaic module laminating device and laminating method thereof |
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2022
- 2022-06-10 CN CN202221447918.7U patent/CN217691189U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115742060A (en) * | 2022-11-02 | 2023-03-07 | 合肥国风先进基础材料科技有限公司 | Polyimide film preparation is with cold equipment that stores up |
| CN118571990A (en) * | 2024-07-24 | 2024-08-30 | 徐州太一世纪能源科技有限公司 | Photovoltaic module laminating device and laminating method thereof |
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