CN217688093U - A prevent suck-back filtration integrated device for mercury sampling in boiler flue gas - Google Patents
A prevent suck-back filtration integrated device for mercury sampling in boiler flue gas Download PDFInfo
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- CN217688093U CN217688093U CN202221091811.3U CN202221091811U CN217688093U CN 217688093 U CN217688093 U CN 217688093U CN 202221091811 U CN202221091811 U CN 202221091811U CN 217688093 U CN217688093 U CN 217688093U
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- 239000003546 flue gas Substances 0.000 title claims abstract description 45
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 229910052753 mercury Inorganic materials 0.000 title claims abstract description 33
- 238000001914 filtration Methods 0.000 title claims abstract description 17
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- 238000010521 absorption reaction Methods 0.000 claims abstract description 27
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- 238000007789 sealing Methods 0.000 claims description 6
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Abstract
本实用新型公开一种用于锅炉烟气中汞采样的防倒吸过滤一体化装置,包括采样泵、吸收瓶组、防倒吸过滤器和采样枪,采样枪一端能够伸入至锅炉烟道内,采样枪另一端与防倒吸过滤器相连通再依次连通吸收瓶组和采样泵,防倒吸过滤器包括过滤器及防倒吸管,过滤器内设有过滤芯,防倒吸管内设有可活动的玻璃浮球。本实用新型通过玻璃浮球堵住出气管内管顶部开口或从出气管内管顶部开口离开,实现控制烟道的通断的目的,可有效防止采样烟气和吸收液的倒吸,通过设置过滤器实现烟气中细颗粒粉尘的有效过滤,防止污染堵塞装置,通过设置电伴热保温装置可有效减少烟气中汞的吸附,测试准确率高,便于操作,易于安装,在锅炉烟气汞检测领域具有较强的实用性。
The utility model discloses an integrated device for anti-suckback filtering for mercury sampling in boiler flue gas, comprising a sampling pump, an absorption bottle group, an anti-suckback filter and a sampling gun. One end of the sampling gun can extend into a boiler flue. , the other end of the sampling gun is connected with the anti-suckback filter, and then connected to the absorption bottle group and the sampling pump in turn. The anti-suckback filter includes a filter and an anti-suction pipe. Movable glass float. The utility model uses the glass float ball to block the top opening of the inner pipe of the air outlet pipe or to leave the top opening of the inner pipe of the air outlet pipe, so as to achieve the purpose of controlling the opening and closing of the flue, and can effectively prevent the back suction of the sampling flue gas and the absorbing liquid. The filter can effectively filter the fine particle dust in the flue gas and prevent the pollution from clogging the device. By setting the electric heat tracing insulation device, the adsorption of mercury in the flue gas can be effectively reduced. The test accuracy rate is high, easy to operate and easy to install. Mercury detection field has strong practicability.
Description
技术领域technical field
本实用新型属于烟气处理技术领域,具体涉及一种用于锅炉烟气中汞采样的防倒吸过滤一体化装置。The utility model belongs to the technical field of flue gas treatment, in particular to an integrated anti-suckback filtering device used for mercury sampling in boiler flue gas.
背景技术Background technique
燃煤发电厂的烟气排放是我国主要的汞污染来源之一。汞是煤中的痕量重金属元素之一,由于汞具有很强的挥发性,燃烧后容易随烟气排入大气,造成环境污染,因此煤中汞含量受到国内外许多研究者的关注。为了降低燃煤烟气中汞的排放量,目前已有商业脱汞催化剂或采用吸收剂脱汞法或烟气协同脱汞法实现烟气中汞的脱除。为了检测汞脱除效果,烟气中汞含量的在线取样分析尤为重要。Flue gas emissions from coal-fired power plants are one of the main sources of mercury pollution in my country. Mercury is one of the trace heavy metal elements in coal. Because mercury is highly volatile, it is easy to be discharged into the atmosphere with flue gas after combustion, causing environmental pollution. Therefore, the mercury content in coal has attracted the attention of many researchers at home and abroad. In order to reduce the emission of mercury in coal-fired flue gas, there are currently commercial mercury removal catalysts or the use of absorbent mercury removal or flue gas co-removal of mercury to remove mercury from flue gas. In order to detect the mercury removal effect, the online sampling analysis of the mercury content in the flue gas is particularly important.
在现场汞采样过程中,安大略法应用较为普遍。该方法采用多个吸收瓶组湿法化学吸收采样,但实际应用中也存在一些突出问题。如一般采样时间应不低于2小时,采样周期内需要保证采样流量稳定,而采样期内通常存在因采样区域负压过大导致样气倒流,从而导致采样终止,需要重新配制吸收液再进行采样。同时,烟气采样枪一般在枪头处设置有粗过滤器,但烟气中所含细颗粒粉尘无法得到有效过滤,从而随着烟气附着在管道内壁或吸收瓶中,造成采样系统通路堵塞,甚至冲蚀各部件,既影响正常的采样烟气成分的分析,也影响采样枪的使用寿命。因此,为解决现场采样过程中出现的负压倒吸和烟尘堵塞现象,亟需设计一种小巧且便于安装的防倒吸过滤一体化装置。In the field mercury sampling process, the Ontario method is more commonly used. This method uses multiple absorption bottle groups for wet chemical absorption sampling, but there are still some outstanding problems in practical application. For example, the general sampling time should not be less than 2 hours. During the sampling period, it is necessary to ensure that the sampling flow rate is stable. During the sampling period, there is usually a backflow of sample gas due to excessive negative pressure in the sampling area, which leads to the termination of sampling. It is necessary to re-prepare the absorption solution before proceeding sampling. At the same time, the flue gas sampling gun is generally equipped with a coarse filter at the tip of the gun, but the fine particle dust contained in the flue gas cannot be effectively filtered, so as the flue gas adheres to the inner wall of the pipe or the absorption bottle, the passage of the sampling system is blocked , or even erode various components, which not only affects the analysis of normal sampling flue gas components, but also affects the service life of the sampling gun. Therefore, in order to solve the phenomenon of negative pressure suck back and smoke clogging in the field sampling process, it is urgent to design a compact and easy-to-install anti-suck back filter integrated device.
实用新型内容Utility model content
为解决现有技术中存在的技术问题,本实用新型的目的在于提供一种用于锅炉烟气中汞采样的防倒吸过滤一体化装置,具有防止采样烟气及吸收液倒吸和高精度过滤功能,测试准确率高,便于操作,易于安装,在锅炉烟气汞检测领域具有较强的实用性。In order to solve the technical problems existing in the prior art, the purpose of this utility model is to provide an integrated anti-suckback filtering device for mercury sampling in boiler flue gas, which has the functions of preventing sampling flue gas and absorbing liquid from sucking back and high precision Filter function, high test accuracy, easy to operate, easy to install, and has strong practicability in the field of mercury detection in boiler flue gas.
为实现上述目的,达到上述技术效果,本实用新型采用的技术方案为:In order to achieve the above-mentioned purpose and achieve the above-mentioned technical effect, the technical solution adopted in the utility model is:
一种用于锅炉烟气中汞采样的防倒吸过滤一体化装置,包括采样泵、吸收瓶组、防倒吸过滤器和采样枪,所述采样枪一端能够伸入至锅炉烟道内,采样枪另一端与防倒吸过滤器相连通再依次连通吸收瓶组和采样泵,防倒吸过滤器包括过滤器及设置于吸收瓶组与过滤器之间的防倒吸管,过滤器内设置有过滤芯,防倒吸管内设置有可活动的玻璃浮球。An integrated anti-suckback filtering device for mercury sampling in boiler flue gas, including a sampling pump, an absorption bottle set, an anti-suckback filter and a sampling gun, one end of the sampling gun can be extended into the boiler flue, and the sampling The other end of the gun is connected to the anti-suckback filter and then connected to the absorption bottle set and the sampling pump in turn. The anti-suckback filter includes a filter and an anti-suckback pipe arranged between the absorption bottle set and the filter. The filter is provided with The filter element is provided with a movable glass floating ball inside the anti-falling suction tube.
进一步的,所述过滤器顶部设置有防倒吸管,所述过滤器底部通过进气管连通采样枪。Further, the top of the filter is provided with an anti-suckback pipe, and the bottom of the filter is connected to a sampling gun through an air intake pipe.
进一步的,所述防倒吸管包括由外至内同轴设置的出气管外管和出气管内管,所述出气管内管底部开口连通过滤器内部,出气管内管顶部开口设置于出气管外管内,出气管内管顶部开口处设置有玻璃浮球,出气管外管的内径大于玻璃浮球的直径,出气管内管的内径与玻璃浮球的直径相同。Further, the anti-backward suction pipe includes an outer pipe of the outlet pipe and an inner pipe of the outlet pipe coaxially arranged from outside to inside, the bottom opening of the inner pipe of the outlet pipe communicates with the inside of the filter, and the top opening of the inner pipe of the outlet pipe is arranged on the outlet pipe In the outer pipe, a glass float is arranged at the top opening of the outlet pipe inner pipe, the inner diameter of the outer pipe of the outlet pipe is greater than the diameter of the glass float, and the inner diameter of the outlet pipe inner pipe is the same as the diameter of the glass float.
进一步的,所述出气管外管内顶部设置有对玻璃浮球进行限位的浮球限位架,所述玻璃浮球在出气管外管内活动,堵住出气管内管顶部开口或从出气管内管顶部开口离开。Further, the inner top of the outer pipe of the air outlet pipe is provided with a floating ball limiter for limiting the position of the glass floating ball. The top opening of the inner tube leaves.
进一步的,所述浮球限位架包括耐腐蚀橡胶圈及设置于其内的十字架。Further, the floating ball limiting frame includes a corrosion-resistant rubber ring and a cross disposed therein.
进一步的,所述过滤器内部设置有过滤芯支撑架,所述过滤芯支撑架上放置过滤芯,过滤芯包括多层纤维纸。Further, a filter element support frame is arranged inside the filter, and a filter element is placed on the filter element support frame, and the filter element includes multiple layers of fiber paper.
进一步的,所述过滤芯支撑架呈米字结构。Further, the support frame of the filter element is in a Pozieri-shaped structure.
进一步的,所述防倒吸管和过滤器外部设置有电伴热保温装置,用于保证防倒吸管和过滤器内的温度均在130℃以上。Further, the anti-suckback pipe and filter are equipped with electric heat tracing and heat preservation devices to ensure that the temperatures inside the anti-suckback pipe and filter are both above 130°C.
进一步的,所述防倒吸管和过滤器一体化集成设计,所述过滤器顶部设置有玻璃密封塞。Further, the anti-falling suction pipe and the filter are integrated, and the top of the filter is provided with a glass sealing plug.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the present utility model are:
1)通过设置玻璃浮球堵住出气管内管顶部开口或从出气管内管顶部开口离开,实现控制烟道的通断的目的,可有效防止采样烟气和吸收液的倒吸;1) By setting the glass floating ball to block the top opening of the inner pipe of the outlet pipe or leave it from the top opening of the inner pipe of the outlet pipe, the purpose of controlling the on-off of the flue can be achieved, which can effectively prevent the sampling of flue gas and absorption liquid from sucking back;
2)通过设置过滤器实现烟气中细颗粒粉尘的有效过滤,防止污染堵塞装置;2) The effective filtration of fine dust particles in the flue gas is achieved by setting a filter to prevent pollution from clogging the device;
3)防倒吸管和过滤器的材质均为石英玻璃材质,外部均设置有电伴热保温装置,用于保证防倒吸管和过滤器内的温度均在130℃以上,可有效减少烟气中汞的吸附,提高测试精度;3) The material of the anti-reverse suction pipe and the filter is made of quartz glass, and an electric heat tracing device is installed on the outside to ensure that the temperature inside the anti-reverse suction pipe and the filter is above 130°C, which can effectively reduce the temperature in the flue gas. Mercury adsorption, improve test accuracy;
4)防倒吸管和过滤器紧密相连一体化设计,使本装置结构更加紧凑轻便、易于安装、易于更换过滤芯等;4) The integrated design of the anti-backward suction pipe and the filter is closely connected, which makes the structure of the device more compact and light, easy to install, easy to replace the filter element, etc.;
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的防倒吸过滤器的结构示意图;Fig. 2 is the structural representation of anti-suckback filter of the present utility model;
图3为本实用新型的浮球限位架的俯视图;Fig. 3 is the top view of the floating ball spacer of the present utility model;
图4为本实用新型的过滤芯支撑架的俯视图。Fig. 4 is a top view of the support frame of the filter element of the present invention.
具体实施方式Detailed ways
下面对本实用新型进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The utility model is described in detail below, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly.
以下给出一个或多个方面的简要概述以提供对这些方面的基本理解。此概述不是所有构想到的方面的详尽综览,并且既非旨在指认出所有方面的关键性或决定性要素亦非试图界定任何或所有方面的范围。其唯一的目的是要以简化形式给出一个或多个方面的一些概念以为稍后给出的更加详细的描述之序。A brief summary of one or more aspects is presented below to provide a basic understanding of these aspects. This summary is not an exhaustive overview of all contemplated aspects and is intended to neither identify key or critical elements of all aspects nor attempt to delineate the scope of any or all aspects. Its sole purpose is to present some concepts of one or more aspects in a simplified form as a prelude to the more detailed description that is presented later.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limiting the invention.
如图1-4所示,一种用于锅炉烟气中汞采样的防倒吸过滤一体化装置,包括采样泵1、吸收瓶组2、防倒吸过滤器3和采样枪4,采样枪4一端伸入至锅炉烟道5内进行烟气采样,采样枪4另一端与防倒吸过滤器3相连通再依次连通吸收瓶组2和采样泵1,在采样泵1的驱动作用下,采样枪4开始烟气采样,采样的烟气先经过防倒吸过滤器3进行高精度过滤,再进入吸收瓶组2,通过吸收瓶组2中的吸收液吸收烟气,此时烟气在采样烟道内正常流通,但当锅炉烟道5内负压高于采样烟道内负压时,利用防倒吸过滤器3中的玻璃浮球8堵住出气管内管9以避免吸收瓶组2内的吸收液和采样烟道内烟气的倒吸。As shown in Figure 1-4, an integrated anti-suckback filter device for sampling mercury in boiler flue gas, including a
吸收瓶组2包括若干个依次连通的吸收瓶,每个吸收瓶中分别盛放有相同或不同的吸收液。The
防倒吸过滤器3包括相适配的浮球限位架6、出气管外管7、玻璃浮球8、出气管内管9、玻璃密封塞10、过滤芯11、过滤芯支撑架12、过滤器13和进气管14,出气管外管7与出气管内管9构成防倒吸管,设置于吸收瓶组2与过滤器13之间、过滤器13顶部,过滤器13底部通过进气管14连通采样枪4,出气管外管7和出气管内管9由外至内同轴设置,出气管内管9底部开口连通过滤器13内部,出气管内管9顶部开口设置于出气管外管7内,出气管内管9顶部开口处设置有玻璃浮球8,玻璃浮球8可堵住出气管内管9顶部开口或从出气管内管9顶部开口离开,实现控制烟道的通断的目的,出气管外管7的内径大于玻璃浮球8的直径,出气管内管9的内径与玻璃浮球8的直径相同,玻璃浮球8卡在出气管内管9顶部开口处时起到密封作用,避免吸收液倒吸,当有气流通过时,玻璃浮球8可以升起,气流流通,此时采样的烟气即可依次通过过滤器13和出气管内管9进入吸收瓶组2内并被吸收液吸收。The anti-suckback filter 3 includes a matching floating ball limit frame 6, an outer pipe of the air outlet pipe 7, a glass float 8, an inner pipe of the air outlet pipe 9, a glass sealing plug 10, a filter element 11, a filter element support frame 12, The filter 13 and the air inlet pipe 14, the outer pipe 7 of the air outlet pipe and the inner pipe 9 of the air outlet pipe form an anti-suckback pipe, which is arranged between the absorption bottle group 2 and the filter 13, on the top of the filter 13, and the bottom of the filter 13 passes through the air inlet pipe 14 Connected to the sampling gun 4, the outer pipe 7 of the air outlet pipe and the inner pipe 9 of the air outlet pipe are arranged coaxially from the outside to the inside, the bottom opening of the inner pipe 9 of the air outlet pipe is connected to the inside of the filter 13, and the top opening of the inner pipe 9 of the air outlet pipe is arranged on the outer pipe of the air outlet pipe 7, a glass float 8 is arranged at the top opening of the inner pipe 9 of the outlet pipe, and the glass float 8 can block the top opening of the inner pipe 9 of the outlet pipe or leave from the top opening of the inner pipe 9 of the outlet pipe to realize the on-off control of the flue The purpose, the inner diameter of the outer pipe 7 of the air outlet pipe is greater than the diameter of the glass float 8, the inner diameter of the inner pipe 9 of the air outlet pipe is the same as the diameter of the glass float 8, and the glass float 8 is stuck at the top opening of the inner pipe 9 of the air outlet pipe. When there is an air flow passing through, the
玻璃浮球8上部且位于出气管外管7内设置有浮球限位架6,防止玻璃浮球8随气流流入后面的烟道内。正常采样时,玻璃浮球8上升一定高度,通过浮球限位架6限位最高位置,烟气正常流通,当出现负压过大时,玻璃浮球8及时落回出气管内管9顶部开口处,起到防止吸收液及烟气倒吸的作用。The top of the
浮球限位架6的中间十字架采用316L不锈钢,外部圆圈为耐腐蚀橡胶圈,既可以起到限位作用,又可以比较方便的放入出气管外管7内。The middle cross of the
过滤器13内部设置有与其内壁相适配的过滤芯支撑架12,过滤芯支撑架12上放置过滤芯11,过滤芯11由多层纤维纸通过胶水等依次层叠构成,烟气通过过滤芯11时可过滤0.5微米以上的粉尘颗粒。The
过滤器13优选采用中空圆筒结构,过滤芯支撑架12由316L不锈钢加工而成,其框架呈米字结构,起到支撑过滤芯11的作用,同时也可以防止过滤芯11堵塞进气管14。The
玻璃密封塞10与过滤器13顶部通过磨砂口密封连接,既能保证采样过程的密封性,又能较为方便的进行过滤芯11的更换。The
为了减少烟气汞的吸附,防倒吸管、玻璃密封塞10和过滤器13的材质均为石英玻璃材质。In order to reduce the adsorption of flue gas mercury, the materials of the anti-suckback pipe, the
防倒吸管和过滤器13一体化集成设计,可以同时实现防倒吸和高精度过滤的功能,且一体化设计,体积小,安装维护方便。The integrated design of the anti-suckback pipe and filter 13 can realize the functions of anti-suckback and high-precision filtration at the same time, and the integrated design is small in size and convenient for installation and maintenance.
同时,为了防止水分携带烟气中汞凝结在防倒吸管和过滤器13内,防倒吸管和过滤器13外部分别设置有电伴热保温装置,电伴热保温装置包括电伴热丝、保温石棉和温控器,更具体的,出气管外管7和过滤器13外部分别缠绕有电伴热丝,出气管外管7和过滤器13外部的电伴热丝可为同一根或为不同的两根,保温石棉覆盖住电伴热丝,温控器与电伴热丝相连,通过温控器控制电伴热丝产生不同的加热温度,保证出气管外管7和过滤器13内的温度均在130℃以上,从而防止水蒸气的凝结。At the same time, in order to prevent moisture from carrying the mercury in the flue gas to condense in the anti-suckback pipe and the
本实用新型未具体描述的部分或结构采用现有技术或现有产品即可,在此不做赘述。The parts or structures not specifically described in the utility model can adopt the prior art or existing products, and will not be repeated here.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the content of the utility model description, or directly or indirectly used in other related technologies Fields are all included in the scope of patent protection of the utility model in the same way.
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