CN217663631U - A self-cleaning knife chain crusher - Google Patents
A self-cleaning knife chain crusher Download PDFInfo
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- CN217663631U CN217663631U CN202221831272.2U CN202221831272U CN217663631U CN 217663631 U CN217663631 U CN 217663631U CN 202221831272 U CN202221831272 U CN 202221831272U CN 217663631 U CN217663631 U CN 217663631U
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
本实用新型提供了一种自清洁刀链破碎机,包括有筒体,筒体内的转动轴上固定套装有刀链轴机构,刀链轴机构包括有固定套装在转动轴上的破碎链条和破碎刀板;筒体内安装有清壁机构,清壁机构包括有固定在筒体顶部的左、右电动缸,左、右电动缸的活塞杆顶部均固定连接有清壁传动机架,清壁传动机架均包括有传动杆,传动杆下部均穿过筒体顶部并伸入筒体内,传动杆的伸入部位之间固定有多个间隔分布的环形刮刀架,环形刮刀架位于内筒体和刀链轴机构之间,每个环形刮刀架上均安装有多个间隔分布的并且与内筒体内壁配合的刮刀。本实用新型的优点是破碎效果好、效率高,一机适应多种物料破碎,也适应黏壁物料破碎,可以自动清壁,能实现连续稳定运行。
The utility model provides a self-cleaning knife chain crusher, which comprises a cylinder body, a rotary shaft in the cylinder body is fixedly sheathed with a knife chain shaft mechanism, and the knife chain shaft mechanism comprises a crushing chain and a crusher which are fixedly sheathed on the rotary shaft. Cutter plate; a wall cleaning mechanism is installed in the cylinder, and the wall cleaning mechanism includes left and right electric cylinders fixed on the top of the cylinder. The frame includes a transmission rod, the lower part of the transmission rod passes through the top of the cylinder body and extends into the cylinder body, a plurality of annular scraper racks distributed at intervals are fixed between the extending parts of the transmission rod, and the annular scraper rack is located between the inner cylinder body and the inner cylinder. Between the knife chain shaft mechanisms, each annular scraper frame is provided with a plurality of scrapers distributed at intervals and matched with the inner wall of the inner cylinder. The utility model has the advantages of good crushing effect and high efficiency, one machine is suitable for the crushing of various materials and also for the crushing of sticky wall materials, can automatically clean the wall, and can realize continuous and stable operation.
Description
技术领域technical field
本实用新型属于破碎机技术领域,具体涉及一种自清洁刀链破碎机。The utility model belongs to the technical field of crushers, in particular to a self-cleaning knife chain crusher.
背景技术Background technique
传统的直筒立式破碎机大多数适应破碎含水率低,粘度小,不宜黏壁的物料。如各种矿石破碎机。然而随着中国产业的发展,含水量高,粘度大物料亟待破碎进行后续资源化利用,如半干油污泥,市政污泥、磷石膏等,使用传统直筒立式破碎机进行处理,破碎需要的联系稳定工况条件、均匀的出料粒度细度得不到保障,使用中故障率高,工况不稳定影响正常工艺运转。Most of the traditional vertical vertical crushers are suitable for crushing materials with low moisture content and low viscosity, which are not suitable for sticking to the wall. Such as various ore crushers. However, with the development of China's industry, materials with high water content and high viscosity need to be crushed for subsequent resource utilization, such as semi-dried oil sludge, municipal sludge, phosphogypsum, etc., which are processed by traditional vertical vertical crushers. Crushing needs The stable working conditions and uniform discharge particle size cannot be guaranteed, the failure rate is high during use, and the unstable working conditions affect the normal process operation.
发明内容Contents of the invention
本实用新型为了弥补已有技术中的缺陷,提供一种自清洁刀链破碎机,它可以用于处理含水高、粘度大的块状物料,故障率低,工况稳定。In order to make up for the defects in the prior art, the utility model provides a self-cleaning knife chain crusher, which can be used to process bulk materials with high water content and high viscosity, with low failure rate and stable working conditions.
一种自清洁刀链破碎机,包括有筒体,筒体顶部设有投料口,底部设有出料口,筒体内转动安装有转动轴,其特征在于:转动轴上固定套装有刀链轴机构,所述刀链轴机构包括有多个固定套装在转动轴上的破碎链条和破碎刀板;所述筒体内安装有清壁机构,所述清壁机构包括有固定在筒体顶部的左、右电动缸,左、右电动缸的活塞杆朝上且活塞杆顶部均固定连接有分布于筒体两侧的清壁传动机架,清壁传动机架均包括有传动杆,传动杆下部均穿过筒体顶部并伸入筒体内,所述传动杆的伸入部位之间固定有多个间隔分布的环形刮刀架,环形刮刀架位于筒体和刀链轴机构之间,每个环形刮刀架上均安装有多个间隔分布的并且与内筒体内壁配合的刮刀。A self-cleaning knife chain crusher, including a cylinder, the top of the cylinder is provided with a feeding port, the bottom is provided with a discharge port, and a rotating shaft is installed in the rotating shaft, and it is characterized in that a knife chain shaft is fixed on the rotating shaft Mechanism, the knife chain shaft mechanism includes a plurality of crushing chains and crushing blades fixedly sleeved on the rotating shaft; a wall cleaning mechanism is installed in the cylinder, and the wall cleaning mechanism includes a left , Right electric cylinder, the piston rods of the left and right electric cylinders face upwards and the tops of the piston rods are fixedly connected with the wall-clearing drive frames distributed on both sides of the cylinder, the wall-cleaning drive frames all include transmission rods, the lower part of which is Both pass through the top of the cylinder and extend into the cylinder. A plurality of annular scraper holders are fixed between the protruding parts of the transmission rod. The annular scraper holders are located between the cylinder and the knife chain shaft mechanism. Each ring A plurality of scrapers distributed at intervals and cooperating with the inner wall of the inner cylinder are installed on the scraper frame.
优选的,所述的一种自清洁刀链破碎机,其特征在于:所述筒体内固定套装有一体的镜面不锈钢材质的内筒体,所述刮刀刀刃与内筒体内壁配合清壁。Preferably, the above-mentioned self-cleaning knife chain crusher is characterized in that: the inner cylinder is fixedly fitted with an integral mirror stainless steel inner cylinder, and the blade of the scraper cooperates with the inner wall of the inner cylinder to clean the wall.
优选的,所述的一种自清洁刀链破碎机,其特征在于:所述刀链轴机构上的破碎链条和破碎刀板均通过法兰盘固定安装在转动轴上,所述破碎链条分布与破碎刀板的上方。Preferably, the self-cleaning knife chain crusher is characterized in that: the crushing chain and the crushing knife plate on the knife chain shaft mechanism are fixed on the rotating shaft through a flange, and the crushing chain is distributed With the top of the broken knife plate.
优选的,所述的一种自清洁刀链破碎机,其特征在于:所述筒体底部位于出料口上侧设有镂空的支撑架,所述转动轴通过传动推力球轴承转动安装在支撑架上,所述转动轴顶部通过推力球轴承转动安装在筒体顶部。Preferably, the self-cleaning knife chain crusher is characterized in that: the bottom of the cylinder is located on the upper side of the discharge port with a hollow support frame, and the rotating shaft is rotated and mounted on the support frame through a transmission thrust ball bearing On the top, the top of the rotating shaft is rotatably installed on the top of the cylinder through a thrust ball bearing.
优选的,所述的一种自清洁刀链破碎机,其特征在于:清壁传动机架包括有固定在对应电动缸活塞杆顶部的横杆,横杆两端均分布固定连接有传动杆。Preferably, the self-cleaning knife chain crusher is characterized in that: the wall-clearing transmission frame includes a cross bar fixed on the top of the corresponding electric cylinder piston rod, and the two ends of the cross bar are distributed and fixedly connected with transmission rods.
优选的,所述的一种自清洁刀链破碎机,其特征在于:所述转动轴通过电机控制转动。Preferably, the self-cleaning knife chain crusher is characterized in that: the rotation of the rotating shaft is controlled by a motor.
本实用新型筒体直径为0.8-2m,高度为1-2m。The cylinder body of the utility model has a diameter of 0.8-2m and a height of 1-2m.
本实用新型的工作原理为:The working principle of the utility model is:
启动电机,转动轴带动破碎链条和破碎刀板转动。含水量高、粘度大的物料从投料口投料进入到筒体内,筒体内的破碎链条对较大物料初步破碎,减小大块物料直接对刀板的直接冲击损伤,筒体内的破碎刀板对小物料精准粉碎,通过破碎链条和破碎刀板的配合,提高了对含水量高、粘度大的物料的破碎效果。Start the motor, and the rotating shaft drives the crushing chain and the crushing blade to rotate. Materials with high water content and high viscosity are fed into the cylinder from the feeding port, and the crushing chain in the cylinder crushes the larger materials initially, reducing the direct impact damage of large materials on the knife plate, and the crushing knife plate in the cylinder Small materials are precisely crushed. Through the cooperation of the crushing chain and the crushing blade, the crushing effect on materials with high water content and high viscosity is improved.
当物料容易出现黏壁情况时,启动左、右电动缸,使得左右电动缸的活塞杆上下运动,进而依次通过横杠、传动杆和环形刮刀架的作用,促使刮刀刀刃沿着内筒体内部上下刮壁,实现了清壁的目的。进而实现了设备能够连续高效运转的目的。When the material tends to stick to the wall, start the left and right electric cylinders, so that the piston rods of the left and right electric cylinders move up and down, and then through the action of the horizontal bar, the transmission rod and the ring scraper frame, the scraper blade is pushed along the inner cylinder. Scrape the wall up and down to achieve the purpose of clearing the wall. Then the purpose of continuous and high-efficiency operation of the equipment is realized.
本实用新型根据物料状态和出料粒度、细度选择合适的破碎链条和破碎刀板层数。生产中高速旋转转动轴,带动破碎链条和破碎刀板高速旋转,与投料口进来的物料剧烈碰撞,经过多层碰撞,可以使物料破碎。The utility model selects suitable crushing chains and layers of crushing blades according to the state of materials and the granularity and fineness of discharge. During production, the high-speed rotating shaft drives the crushing chain and the crushing blade to rotate at a high speed, and collides violently with the materials coming in from the feeding port. After multiple layers of collisions, the materials can be broken.
由于内筒体采用了大于3mm厚的镜面不锈钢材质,也减少了物料黏壁几率。Since the inner cylinder is made of mirror stainless steel with a thickness greater than 3mm, the chance of material sticking to the wall is also reduced.
本实用新型具有以下优点:The utility model has the following advantages:
本实用新型通过将破碎链条和破碎刀板复合使用,提高了对含水量高、粘度大的物料的破碎效果,通过清壁机构提高了清壁效果,实现设备连续高效运转,故障率低,工况稳定,满足了企业的使用需求。The utility model improves the crushing effect on materials with high water content and high viscosity through the compound use of the crushing chain and the crushing knife plate, improves the wall cleaning effect through the wall cleaning mechanism, realizes continuous and efficient operation of the equipment, low failure rate, and The situation is stable and meets the needs of enterprises.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为刀链轴机构的结构示意图。Fig. 2 is a structural schematic diagram of the knife chain shaft mechanism.
图3为清壁机构的结构示意图。Fig. 3 is a structural schematic diagram of the wall cleaning mechanism.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
一种自清洁刀链破碎机,包括有筒体1,筒体1顶部设有投料口2,底部设有出料口,筒体1内转动安装有转动轴9,转动轴9上固定套装有刀链轴机构,所述刀链轴机构包括有多个固定套装在转动轴9上的破碎链条10和破碎刀板11;刀链轴机构上的破碎链条10和破碎刀板11均通过法兰盘固定安装在转动轴9上,所述破碎链条分布与破碎刀板的上方。所述筒体1内安装有清壁机构8,所述清壁机构8包括有固定在筒体1顶部的左、右电动缸4,左、右电动缸4的活塞杆朝上且活塞杆顶部均固定连接有分布于筒体两侧的清壁传动机架,清壁传动机架均包括有传动杆3,传动杆3下部均穿过筒体1顶部并伸入筒体1内,所述传动杆3的伸入部位之间固定有多个间隔分布的环形刮刀架14,环形刮刀架14位于筒体1和刀链轴机构之间,每个环形刮刀架14上均安装有多个间隔分布的并且与内筒体内壁配合的刮刀8。A self-cleaning knife chain crusher, including a cylinder body 1, the top of the cylinder body 1 is provided with a feeding port 2, and the bottom is provided with a discharge port. The cylinder body 1 is rotated and installed with a rotating shaft 9, and the rotating shaft 9 is fixedly fitted with a The knife chain shaft mechanism, the knife chain shaft mechanism includes a plurality of crushing
筒体1内固定套装有一体的镜面不锈钢材质的内筒体7,所述刮刀刀刃与内筒体7内壁配合清壁。The cylinder body 1 is fixedly fitted with an integrated
所述筒体1底部位于出料口上侧设有镂空的支撑架12,所述转动轴9通过传动推力球轴承13转动安装在支撑架12上,所述转动轴9顶部通过推力球轴承转动安装在筒体1顶部。The bottom of the cylinder body 1 is located on the upper side of the discharge port, and a
清壁传动机架包括有固定在对应电动缸4活塞杆顶部的横杆15,横杆15两端均分布固定连接有传动杆3。The wall-clearing transmission frame includes a
所述转动轴9通过电机6控制转动,转动轴9和电机6的电机轴之间通过转动带轮5传动连接。The rotation of the rotating shaft 9 is controlled by the
本实用新型筒体直径为0.8-2m,高度为1-2m。The cylinder body of the utility model has a diameter of 0.8-2m and a height of 1-2m.
根据物料状态和出料粒度、细度选择合适的破碎链条和破碎刀板层数。生产中高速旋转转动轴9,带动破碎链条10和破碎刀板11高速旋转,与投料口2进来的物料剧烈碰撞,经过多层碰撞,可以使物料破碎。Choose the appropriate crushing chain and the number of layers of crushing blades according to the state of the material and the output granularity and fineness. During production, the rotating shaft 9 rotates at a high speed, driving the crushing
环形刮刀架14为多层设计,这样可以缩短电动缸4活塞杆的行程,环形刮刀架14上设有刮刀,刮刀与内筒体07内壁紧密接触,刮刀往复运动可以去除黏壁物料,刮壁机构独立传动机构,可以根据物料黏壁情况调节运行频率。The
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| CN202221831272.2U CN217663631U (en) | 2022-07-15 | 2022-07-15 | A self-cleaning knife chain crusher |
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Effective date of registration: 20230206 Address after: 230041 No. 60, Wangjiang East Road, Baohe District, Hefei City, Anhui Province Patentee after: HEFEI CEMENT RESEARCH & DESIGN INSTITUTE Corp.,Ltd. Patentee after: Guangzhou City Yuebao Cement Co.,Ltd. Patentee after: CHINA RESOURCES CEMENT TECHNOLOGY RESEARCH DEVELOPMENT Co.,Ltd. Address before: 230041 No. 60, Wangjiang East Road, Baohe District, Hefei City, Anhui Province Patentee before: HEFEI CEMENT RESEARCH & DESIGN INSTITUTE Corp.,Ltd. |
