CN217649741U - Automatic boxing system - Google Patents

Abstract

The utility model relates to the technical field of equipment for packing, a automatic dress box system is disclosed, which comprises a frame, be equipped with the station transfer chain that distributes along the frame in the frame, one side of station transfer chain is equipped with the box body transfer chain, the opposite side is equipped with the bottle transfer chain, is equipped with box body transfer mechanism, the mechanism of opening the box, dress box mechanism, the box mechanism of sealing that distributes along the station transfer chain in proper order in the frame. Realize bottle dress box, seal the box operation through automatic system, very big improvement bottle dress box efficiency.

Description

An automatic cartoning system

technical field

The utility model relates to the technical field of packaging equipment, in particular to an automatic cartoning system.

Background technique

In the field of liquor packaging technology, the common liquor boxing method is shown in Figure 14 and Figure 15, Figure 14 is a box body with an open-cap structure, that is, the box cover is opened, the wine bottle is put into the box body, and then the box cover is closed; 15 is the split structure of the box body and the box seat, the wine bottle is put into the box seat, and then sleeved into the box body. At present, the actions of putting liquor into wine boxes are all manual operations and the degree of automation is low, resulting in low efficiency of liquor boxing.

Utility model content

In order to solve the problem of low efficiency caused by manual cartoning in the prior art, the utility model provides an automatic cartoning system with high bottle cartoning efficiency and good stability.

In order to achieve the above purpose, the utility model adopts the following technical solutions:

An automatic cartoning system, comprising a frame, the frame is provided with a station conveying line distributed along the frame, one side of the station conveying line is provided with a box body conveying line, and the other side is provided with a bottle The frame is provided with a box body transfer mechanism, a box opening mechanism, a box packing mechanism and a box sealing mechanism distributed along the station transport line in sequence. Through the automatic system to realize the bottle body boxing and box sealing operation, the bottle body boxing efficiency is greatly improved.

Preferably, a baffle assembly is provided on the box conveying line corresponding to the box transfer mechanism; and a box limiting mechanism is provided on the station conveying line. The box bodies freely enter the box body conveying line, and after encountering the baffle assembly, the box bodies are closely arranged and positioned, so that the box body transfer mechanism can grasp the box bodies.

Preferably, a foreign object detection mechanism for detecting whether there is a foreign object in the opened box is provided on the rack corresponding to the box opening mechanism. The foreign body detection mechanism is used to detect whether there is foreign body in the box.

Preferably, a reserved work area is provided on the rack between the box opening mechanism and the box loading mechanism. Corresponding workstations can be added to the reserved workstations according to actual needs. For example, manuals and certificates of conformity can be loaded into the box at the reserved workstations, code scanning workstations can be added, or the reserved workstations can be added according to the production rhythm. The cartoning mechanism is added, and the layout of the entire production line is more flexible and more compatible through the setting of reserved stations.

Preferably, there are two box conveying lines, bottle conveying lines, and workstation conveying lines, and two box transfer mechanisms, box opening mechanisms, box packing mechanisms, and box sealing mechanisms on the rack are provided. Group.

Preferably, the box opening mechanism and the box sealing mechanism include a manipulator body, a gripper bracket, and a gripper mechanism provided on the gripper bracket, and the gripper bracket and the manipulator body are detachably connected. The gripper bracket and the manipulator body are detachably connected, so that different gripper mechanisms can be quickly replaced according to different boxes, and the versatility is strong.

Preferably, an upper connecting plate is fixed on the lower end of the manipulator body, a lower connecting plate is fixed on the gripper bracket, locking seats are fixed on both ends of the lower connecting plate, and both ends of the upper connecting plate are There is a lock that is engaged with the lock seat, and the lock and the lock seat cooperate to form the detachable connection. When the lock is opened to separate the lock from the lock seat, the gripper mechanism can be quickly separated from the manipulator body, and the replacement of the gripper mechanism is very convenient.

Preferably, the gripper mechanism includes a plurality of gripper bodies, and the gripper body includes a fixed seat, an air guide seat, and an air guide rod connecting the fixed seat and the air guide seat, and the side of the air guide rod is provided with air holes, The fixed seat is connected with the gripper bracket, the lower end of the air guide seat is provided with a plurality of suction cups, the air guide rod is provided with a sliding seat, and the lower end of the sliding seat is fixed with a number of guide rods that slide through the air guide seat, The lower end of the guide rod is provided with a pressure plate, and the corresponding position of the pressure plate and the suction cup is provided with an escape hole, and the air guide rod is provided with a first elastic piece which elastically contacts with the sliding seat. When the box body is a split structure of the box body and the box seat, this kind of gripper mechanism is adopted, the pressing plate presses down and contacts the top surface of the box body to flatten the top surface of the box body, the manipulator body continues to move downward, and the sliding seat moves upward. The suction cup is behind the suction box to separate the box body from the box seat by a manipulator; when the box is sealed, after the box body is put into the box seat, the suction cup is released, and the pressure plate presses the box body flat through the action of elastic force.

Preferably, the upper end of the air guide rod is slidably connected to the fixed seat through the fixed seat, the upper end of the air guide rod is provided with an upper limit piece, the air guide rod is provided with a lower limit piece on the lower side of the fixed seat, and the air guide rod is provided with a lower limit piece. A second elastic piece is arranged on the upper part between the fixing base and the lower limit piece.

Preferably, the gripper mechanism comprises a rotating shaft rotatably connected with the gripper bracket, a plurality of suction cup frames fixed to the rotating shaft, and suction cups arranged on the suction cup frame, and the gripper support is provided with a first power for driving the rotation of the shaft; The hand bracket is provided with a second power, and the second power is connected with a reset pressure strip for the rotation and reset of the box cover. When the box body is a flip-open structure, the suction cup sucks the box cover, the first power drives the shaft to rotate, and the suction cup flips the box cover open; when the box is sealed, the first power drives the shaft to reversely rotate to rotate the box cover to a certain position (below the limit pressure strip), and finally the first power continues to drive the shaft to rotate in the reverse direction, and the suction cup covers the box cover.

Therefore, the utility model has the beneficial effects of high bottle body packing efficiency and good stability. Moreover, it can be applied to the boxing operation of two different box bodies, and has strong versatility.

Description of drawings

FIG. 1 is a schematic diagram of the overall structure of the utility model.

FIG. 2 is a schematic structural diagram of FIG. 1 from another perspective.

FIG. 3 is a front view of FIG. 1 .

FIG. 4 is a top view of FIG. 1 .

FIG. 5 is a schematic structural diagram of the box body transfer mechanism.

FIG. 6 is a schematic diagram of a partial structure of FIG. 5 .

FIG. 7 is the first embodiment of the box opening mechanism (box sealing mechanism).

Figure 8. Exploded view of Figure 7.

FIG. 9 is a schematic structural diagram of the gripper body in FIG. 7 .

FIG. 10 is an exploded view of FIG. 9 .

FIG. 11 is a second embodiment of the box opening mechanism (box sealing mechanism).

FIG. 12 is a side view of FIG. 11 .

FIG. 13 is a schematic structural diagram of a foreign object detection mechanism.

FIG. 14 is a schematic diagram of the structure of an open-top box.

FIG. 15 is a schematic structural diagram of the box body with the box body and the box base being separated.

In the figure: rack 1, station conveying line 2, box conveying line 3, bottle conveying line 4, box transfer mechanism 5, manipulator 50, connecting bracket 51, sliding rod 52, sliding seat 53, separation mechanism 54 , separation cylinder 540, pull rod 541, grab box assembly 55, front splint 550, rear splint 551, clamping cylinder 552, box opening mechanism 6, manipulator body 60, gripper bracket 61, gripper mechanism 62, shaft 620, suction cup Rack 621 , first power 622 , second power 623 , limit bead 624 , upper connecting plate 63 , lower connecting plate 64 , lock seat 65 , lock 66 , gripper body 67 , fixing seat 670 , air guide seat 671 , air guide rod 672, air hole 673, suction cup 674, sliding seat 675, guide rod 676, pressure plate 677, escape hole 678, first elastic piece 679, upper limit piece 680, lower limit piece 681, second elastic piece 682, Box mechanism 7, box sealing mechanism 8, reserved station area 9, box body 10, box body 100, box cover 101, box seat 102, bottle body 14, foreign object detection mechanism 15, beam 150, slide rail 151, slider Assembly 152 , camera assembly 153 , motor 154 , transmission belt 155 .

Detailed ways

Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described:

An automatic cartoning system as shown in Figures 1 to 4 includes a frame 1, a station conveyor line 2 distributed along the frame is arranged in the frame, and one side of the station conveyor line 2 is provided with box conveying Line 3, the other side is provided with a bottle conveying line 4, and the frame 1 is sequentially provided with a box body transfer mechanism 5, a box opening mechanism 6, a box loading mechanism 7, and a box sealing mechanism 8 distributed along the station conveying line; A baffle assembly is arranged on the body conveying line corresponding to the box body transfer mechanism; a box body limiting mechanism is arranged on the station conveying line. The box body limiting mechanism in this embodiment is provided by the station conveying line.

As shown in FIG. 5 and FIG. 6 , the box transfer mechanism 5 includes a manipulator 50 and a connecting bracket 51 detachably connected to the manipulator. Two parallel sliding bars 52 are arranged on the lower side of the connecting bracket, and several sliding bars are arranged on the sliding bars. The seat 53, a distance separation mechanism 54 is arranged between the sliding seats, and the lower side of each sliding seat is provided with a grab box assembly 55; the separation mechanism includes a separation cylinder 540, and one end of the separation cylinder is fixed by a connecting seat and a connecting bracket Connection, the other end of the separation cylinder is connected with the outermost sliding seat, and a pull rod 541 with a long slot hole is arranged between two adjacent sliding seats. When the shaft of the separation cylinder is retracted, the sliding seats are close together. When the shaft from the cylinder is extended, the outermost sliding seat moves outward to pull apart and separate each sliding seat in turn; the box grab assembly 55 includes a front clamp plate 550 and a rear clamp plate 551. The front clamp plate is fixedly connected with the sliding seat and slides. A clamping cylinder 552 connected to the rear clamping plate is fixed in the seat corresponding to the upper end of the rear clamping plate.

A foreign object detection mechanism 15 is provided on the rack 1 corresponding to the box opening mechanism for detecting whether there are foreign objects in the opened box body; a reserved work area 9 is provided on the rack between the box opening mechanism and the box loading mechanism. . As shown in FIG. 13 , the foreign object detection mechanism 15 includes a beam 150 arranged on the lower side of the frame, a slide rail 151 fixed on the beam, and a slider assembly 152 that slides along the slide rail. The upper side of the slider assembly is provided with a camera Assembly 153, a transmission belt 155 connected with the slider assembly and driven by the motor 154 is provided between the two ends of the beam; Box seat split mechanism) to shoot, identify, and detect foreign objects (the pictures taken by the camera, image processing, and foreign object identification technology are existing technologies, and will not be described here). If the box body is an open-cover structure, the foreign object detection mechanism 15 is installed on the upper side of the rack, and the camera assembly is installed downward.

In this embodiment, two box body conveying lines 3, bottle body conveying lines 4, and two station conveying lines 2 are provided, and two box body transfer mechanism, box opening mechanism, box packing mechanism, and box sealing mechanism are provided on the rack. Group. Two cartoning production lines are configured in one rack to improve cartoning efficiency and space utilization.

As shown in FIG. 7 and FIG. 8 , the box opening mechanism 6 and the box sealing mechanism 8 both include a manipulator body 60, a gripper bracket 61, and a gripper mechanism 62 provided on the gripper bracket. The lower end of the manipulator body 60 is fixed with an upper connecting plate 63, the gripper bracket 61 is fixed with a lower connecting plate 64, the two ends of the lower connecting plate are fixed with a lock seat 65, and the two ends of the upper connecting plate are provided with locks The lock catch 66 that the catch seat is engaged with, the lock catch cooperates with the lock catch seat to form the detachable connection.

As shown in FIG. 9 and FIG. 10 , the gripper mechanism 62 includes several gripper bodies 67 . The gripper body includes a fixed seat 670 , an air guide seat 671 , an air guide rod 672 connecting the fixed seat and the air guide seat, and the air guide rod 672 There are air holes 673 connected to the external air pipe on the side of the air guide, the fixed seat 670 is connected with the gripper bracket, the lower end of the air guide seat 671 is provided with a number of suction cups 674, the air guide rod is provided with a sliding seat 675, the lower end of the sliding seat is fixed with a number of suction cups 674 The guide rod 676 slides through the air guide seat, the lower end of the guide rod is provided with a pressure plate 677, the corresponding part of the pressure plate and the suction cup is provided with an escape hole 678, and the air guide rod is provided with a first elastic member 679 that elastically contacts the sliding seat ;

The upper end of the air guide rod 672 is slidably connected to the fixed seat through the fixing seat 670. The upper end of the air guide rod is provided with an upper limit member 680, and the lower limit member 681 is provided on the lower side of the fixed seat on the air guide rod. A second elastic member 682 is disposed between the fixing base and the lower limiting member. In this embodiment, the first elastic member 679 and the second elastic member 682 are compression springs.

Another embodiment of the gripper mechanism shown in FIGS. 11 and 12 : the gripper mechanism 62 includes a rotating shaft 620 rotatably connected to the gripper bracket, a plurality of suction cup holders 621 fixed to the rotating shaft, and suction cups 674 provided on the suction cup frame , the gripper bracket is provided with a first power 622 for driving the rotation shaft; the gripper bracket is provided with a second power 623, and the second power is connected with a limit pressure bar 624 for limiting the position of the end of the box cover. In this embodiment, the first power 622 and the second power 623 both use cylinders.

When the automatic cartoning system packs the box body shown in FIG. 14 , the box opening mechanism 6 and the box sealing mechanism 8 both use the gripper mechanism shown in FIG. 11 ; When the box body is packed, the box opening mechanism 6 and the box sealing mechanism 8 both adopt the gripper mechanism shown in FIG. 9 .

A method of using an automatic cartoning system, comprising the following steps:

S1: When the box body moves to the box body transfer mechanism along the box body conveying line, it is blocked by the baffle assembly, so that the box bodies on the lower side of the box body transfer mechanism are closely arranged, and the bottle body moves along the bottle body conveying line;

S2: The box body transfer mechanism grabs the tightly arranged boxes, divides the boxes, and the separated boxes are transferred to the station conveyor line and limited by the box body limit mechanism, and the box bodies are along the station conveyor line. Move to the box opening mechanism;

S3: If the box body is a cover-opening structure (the box body structure shown in Figure 14), the box-opening mechanism sucks the box cover, opens the box cover, and the box body moves along the station conveying line to the cartoning mechanism;

If the box body is a split structure of the box body and the box seat (the box body structure shown in Figure 15), the box opening mechanism grabs the box body to separate the box body from the box seat and transfers the box body to the box body conveying line. The box seat moves along the station conveying line to the boxing mechanism;

S4: If the box body is an open-cap structure, the cartoning mechanism grabs the bottle body and loads it into the box body, the box body moves to the box sealing mechanism, and the box sealing mechanism covers the box cover to realize the box sealing operation;

If the box body is a split structure of the box body and the box seat, the cartoning mechanism grabs the bottle body and loads it into the box seat, the box seat and the box body move to the box sealing mechanism synchronously, and the box sealing mechanism grabs the box body for transportation Put the box body on the line and put the box body into the box base to realize the box sealing operation;

S5: The box body after box sealing is output along the station conveying line.

Through this automatic cartoning system, the bottle body can be automatically loaded into the box body and sealed, thereby greatly improving the bottle body cartoning efficiency; at the same time, it can also be suitable for different box body cartoning by replacing different gripper mechanisms , the versatility is strong.

In the description of the present utility model, it should be understood that the directions or positional relationships indicated by up, down, left, right, inner end, outer end, one end, the other end, etc. are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the sake of clarity. It is convenient to describe the technical solutions of the present invention, rather than indicating or implying that the referred devices or elements must have a specific direction, be constructed and operated in a specific orientation, and should not be construed as a limitation of the present invention.

The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made on the basis of the present invention in order to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.

Claims (10)

1. an automatic cartoning system, comprising a frame, is characterized in that, in the described frame, be provided with a station conveying line distributed along the frame, and one side of the described station conveying line is provided with a box body conveying line, The other side is provided with a bottle body conveying line, and the frame is provided with a box body transfer mechanism, a box opening mechanism, a box packing mechanism and a box sealing mechanism distributed along the station conveying line in sequence. 2. An automatic cartoning system according to claim 1, wherein a baffle assembly is provided on the box conveying line corresponding to the box transfer mechanism; Box body limit mechanism. 3 . The automatic cartoning system according to claim 1 , wherein a foreign object detection mechanism for detecting whether foreign objects exist in the opened box is provided on the rack corresponding to the box opening mechanism. 4 . 4. An automatic cartoning system according to claim 1, 2 or 3, wherein a reserved work area is provided on the frame between the carton opening mechanism and the cartoning mechanism. 5. A kind of automatic cartoning system according to claim 1 or 2 or 3, is characterized in that, described box body conveying line, bottle body conveying line, station conveying line are all provided with two, described frame There are two sets of box transfer mechanism, box opening mechanism, box packing mechanism and box sealing mechanism. 6 . The automatic cartoning system according to claim 1 , wherein the box-opening mechanism and the box-sealing mechanism comprise a manipulator body, a gripper support, and a gripper mechanism arranged on the gripper support, 6 . The gripper bracket and the manipulator body are detachably connected. 7 . The automatic cartoning system according to claim 6 , wherein an upper connecting plate is fixed on the lower end of the manipulator body, a lower connecting plate is fixed on the gripper bracket, and a lower connecting plate is fixed on the gripper bracket. 8 . Locking seats are fixed at both ends, and two ends of the upper connecting plate are provided with locking buckles that are engaged with the locking seats, and the locking buckles cooperate with the locking seats to form the detachable connection. 8. An automatic cartoning system according to claim 6 or 7, wherein the gripper mechanism comprises a plurality of gripper bodies, and the gripper bodies comprise a fixing seat, an air guide seat, a connection fixing The seat and the air guide rod of the air guide seat, the side of the air guide rod is provided with air holes, the fixed seat is connected with the gripper bracket, the lower end of the air guide seat is provided with a number of suction cups, and the air guide rod is provided with sliding The lower end of the sliding seat is fixed with a number of guide rods that slide through the air guide seat, the lower end of the guide rod is provided with a pressure plate, the pressure plate is provided with an escape hole corresponding to the suction cup, and the air guide rod is provided with a sliding The seat is elastically abutted against the first elastic piece. 9 . The automatic cartoning system according to claim 8 , wherein the upper end of the air guide rod is slidably connected to the fixed seat through the fixed seat, and the upper end of the air guide rod is provided with an upper limit piece to guide the air. 10 . A lower limit piece is arranged on the rod on the lower side of the fixed seat, and a second elastic piece is arranged on the air guide rod between the fixed seat and the lower limit piece. 10. An automatic cartoning system according to claim 6 or 7, wherein the gripper mechanism comprises a rotating shaft rotatably connected with the gripper bracket, a plurality of suction cup racks fixed with the rotating shaft, and a plurality of suction cup frames arranged on the suction cup frame The gripper bracket is provided with a first power for driving the rotation of the rotating shaft; the gripper bracket is provided with a second power, and the second power is connected with a limit pressure strip for limiting the position of the end of the box cover.

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