CN217648603U - Ceramic product laborsaving formula even glaze spraying device inside and outside - Google Patents

Abstract

A labor-saving inner and outer uniform glaze spraying device for ceramic products, comprising a spraying room, a glaze spraying robot is installed in the spraying room; the spraying room includes a door body, the door body is fixed on a base, and the base is rotatably installed on a base surface through a central axis , the central shaft is driven by a belt transmission mechanism and a first motor; a turntable is installed on the base on the left and right of the door body, each turntable is driven and rotated by a second motor, a positioning bracket is installed on the turntable, and the ceramic semi-finished product is placed on the positioning bracket; the glaze spraying robot includes a first branch, a second branch, a third branch and a fourth branch, the first branch, the second branch, the third branch and the fourth branch They are all driven by their respective first drive motors; a spraying device is installed at the front end of the fourth branch, and the spraying device is driven by a second drive motor. The utility model provides a labor-saving and uniform glaze spraying device for ceramic products inside and outside, which can improve the efficiency and quality of glaze spraying.

Description

A labor-saving inner and outer uniform glaze spraying device for ceramic products

technical field

The utility model relates to a glaze spraying device, in particular to a labor-saving internal and external uniform glaze spraying device for ceramic products.

Background technique

The ceramic products produced by our company, such as toilets, need to be glazed inside and outside. Because the toilet bowl has a special shape and needs to be glazed on the inner and outer surfaces, artificial glaze spraying is generally used, which has low efficiency and uneven glaze spraying. In addition, there are also robots used for glaze spraying, such as the patent "A Glaze Spraying Equipment and Spraying System" with the application number "201410453890.1", which uses a Cartesian coordinate robot. For example, the patent application number "201810222424.0" "a paint spraying machine with pressure-maintaining spraying function" adopts an articulated manipulator. No matter what kind of manipulator is used, a special spray booth needs to be set up to prevent the spray liquid from splashing everywhere. However, setting up the spray booth requires manual moving in and out. The ceramic toilet is very heavy and labor-intensive. In addition, due to the continuous spraying of the spray booth, some glaze spraying liquid will be accumulated on the ground, and it is easy to slip when entering and exiting.

SUMMARY OF THE INVENTION

The technical problem to be solved by the utility model is to provide a labor-saving and uniform glaze spraying device for ceramic products, which adopts a manipulator to spray glaze, which is labor-saving and efficient.

In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is:

A labor-saving inner and outer uniform glaze spraying device for ceramic products, comprising a glaze spraying room, and a glaze spraying robot is installed in the glaze spraying room;

The glaze spray chamber includes a door body, the door body is fixed on the base, and the base is rotatably mounted on the base surface through a central shaft, and the central shaft is driven by a belt transmission mechanism and a first motor; the base is located on the left and right of the door body. A turntable is respectively installed, each turntable is driven and rotated by a second motor, a positioning bracket is installed on the turntable, and the ceramic semi-finished product is placed on the positioning bracket;

The glaze spraying robot includes a first branch, a second branch, a third branch and a fourth branch, and the first branch, the second branch, the third branch and the fourth branch all pass through the respective No. Driven by a driving motor; a glaze spraying device is installed at the front end of the fourth branch, and the glaze spraying device is driven by the second driving motor.

A material receiving groove is fixed under the base on the outer side of the door body, and a slope surface is installed between the material receiving groove and the bottom door frame.

The glaze spraying device includes a glaze spraying rack, one end of the glaze spraying rack is rotatably mounted on the fourth support through a rotating shaft, the other end of the glaze spraying rack is fixed with a spraying motor, the output shaft of the glaze spraying motor is connected with the mounting rack, and the mounting rack is installed There are spray guns.

The utility model is a labor-saving type inner and outer uniform glaze spraying device for ceramic products, which has the following technical effects:

1) The robot is combined with the spraying room with automatic revolving door, which not only realizes efficient and uniform spraying, but also does not require personnel to enter the spraying room, which can reduce labor intensity and ensure safety.

2), by setting the first branch, the second branch, the third branch and the fourth branch, to ensure that the glaze spraying robot can rotate horizontally, and can adjust the height and distance; by setting the rotatable glaze spraying device, The glaze spraying device can spray upwards, horizontally or downwardly, and can rotate circumferentially, so as to effectively achieve internal and external spraying. Compared with manual glaze spraying, mechanical spraying is more uniform and reliable, and the quality is more guaranteed.

Description of drawings

Below in conjunction with accompanying drawing and embodiment, the utility model is further described:

Fig. 1 is the front view of the utility model.

Fig. 2 is the front view of the glaze spray chamber in the utility model.

FIG. 3 is a partial schematic diagram of the glaze spraying chamber in the utility model.

FIG. 4 is a schematic diagram of a partial structure of the present invention.

FIG. 5 is a schematic structural diagram of a glaze spraying robot in the present invention.

FIG. 6 is a schematic structural diagram of the glaze spraying device in the utility model.

In the picture: spray booth 1, glaze spray robot 2, door body 1.1, base 1.2, central axis 1.3, base surface 1.4, belt conveyor 1.5, first motor 1.6, turntable 1.7, second motor 1.8, positioning bracket 1.9, ceramic Semi-finished product 1.10, receiving chute 1.11, door frame 1.12, slope surface 1.13, swing door 1.4, hollow shoulder 1.15, first branch 2.1, second branch 2.2, third branch 2.3, fourth branch 2.4, drive motor 2.5 , Glazing device 2.6, second drive motor 2.7, spraying frame 2.6.1, spraying motor 2.6.2, mounting frame 2.6.3, spray gun 2.6.4.

Detailed ways

As shown in Figure 1, a labor-saving and uniform glaze spraying device for ceramic products includes a glaze spraying room 1, and a glaze spraying robot 2 is installed in the glaze spraying room 1; the glaze spraying room 1 is used to form a relatively closed space to avoid The glaze liquid splashes, and the glaze spraying robot 2 is used to automatically spray glaze on the ceramic semi-finished product 1.10.

As shown in Figure 2-3, the glaze spray chamber 1 includes a door body 1.1. The door body 1.1 is located in the door frame 1.12 of the glaze spray chamber 1 and maintains a gap with the door frame 1.12. The upper end and the left and right sides of the door frame 1.12 are provided with brushes. It can just block the gap between the door frame 1.12 and the door body 1.1, so as to prevent the glaze liquid from spraying out from the gap when spraying the glaze.

As shown in Figure 4, a swing door 1.14 is also hinged in the door frame 1.12 on one side of the door body 1.1, and the swing door 1.14 is convenient for staff to enter and exit.

As shown in Figure 3, the middle of the lower end of the door body 1.1 is fixed on the base 1.2, the lower end of the base 1.2 is fixed with a central shaft 1.3, and the central shaft 1.3 is rotatably installed on the base surface 1.4 through a bearing. A passive pulley is installed on the central shaft 1.3, a first motor 1.6 is installed on the base surface 1.4, the output shaft of the first motor 1.6 is connected with the active pulley, and a belt is wound around the active pulley and the passive pulley, and the first motor 1.6 drives the belt. The transmission mechanism 1.5 rotates to drive the central shaft 1.3 to rotate. When the central shaft 1.3 rotates, the base 1.2 and the door body 1.1 on the base 1.2 can be driven to rotate.

As shown in Figure 3, the base surface 1.4 here is additionally provided with a hollow waistcoat 1.15, and the hollow waistcoat 1.15 maintains a gap with the base 1.2 above. The hollow vest 1.15 is similar in structure to a cover body, which can prevent the belt conveying mechanism 1.5 and the first motor 1.6 from contacting with external glaze liquid.

Turntables 1.7 are installed on the base 1.2 on the left and right sides of the door body 1.1. Each turntable 1.7 is connected to the output shaft of the second motor 1.8 in the base 1.2, and the second motor 1.8 can drive the turntable 1.7 to rotate. A positioning bracket 1.9 is installed on the turntable 1.7, and the ceramic semi-finished product 10 is placed on the positioning bracket 1.9. The positioning bracket 1.9 is provided with a limit protrusion, which can ensure the stability of the installation of the ceramic semi-finished product 10 .

As shown in Fig. 2, a material receiving chute 1.11 is fixed under the base 1.2 outside the door body 1.1, and a ramp surface 1.13 is installed between the material receiving chute 1.11 and the bottom door frame 1.12. Since the ceramic semi-finished product 10 after glaze spraying has glaze liquid on it, after coming out of the glaze spraying chamber 14, the glaze liquid will drip. By setting the slope surface 1.13 and the receiving groove 1.11, the glaze liquid can be received, which can be used for recycling later. .

As shown in FIG. 5 , the glaze spraying robot 2 includes a first support section 2.1, and the first support section 2.1 is arranged horizontally and connected to the output end of the rotating base. A first drive motor 2.5 is installed in the rotating base, and the first drive motor 2.5 drives the first support section 2.1 to rotate in the circumferential direction on the horizontal plane. Another first drive motor 2.5 is installed at the end of the first support section 2.1. The output end of the first drive motor 2.5 is connected to the second support section 2.2. The first drive motor 2.5 can drive the second support section 2.2 in a vertical plane. Internal rotation. Another first drive motor 2.5 is installed at the end of the second support section 2.2. The output end of the first drive motor 2.5 is connected to the third support section 2.3. The first drive motor 2.5 can drive the third support section 2.3 in a vertical plane. Internal rotation. The end of the third branch 2.3 is mounted with another drive motor 2.5, which drives the fourth branch 2.4 to rotate in the longitudinal plane. A glaze spray device 2.6 is installed at the front end of the fourth branch section 2.4, and the glaze spray device 2.6 is driven to rotate in a vertical plane by a second drive motor 2.7.

The first branch 2.1 is mainly used to adjust the glaze spraying device 2.6 to swing left and right for spraying, while the second branch 2.2 and the third branch 2.3 are mainly used to adjust the height of the glaze spraying device 2.6 and the distance from the ceramic semi-finished product 1.10. When the fourth branch 2.4 rotates in the circumferential direction, it can drive the glaze spraying device 2.6 to rotate, so as to spray glaze inside the toilet.

The glaze spraying device 2.6 includes a glaze spraying rack 2.6.1, one end of the glaze spraying rack 2.6.1 is rotatably mounted on the fourth support section 2.4 through a rotating shaft, and the glaze spraying rack 2.6.1 is driven to rotate by a second driving motor 2.7. The other end of the glaze spray frame 2.6.1 is fixed with a glaze spray motor 2.6.2, and the output shaft of the glaze spray motor 2.6.2 is connected with the installation frame 2.6.3. A spray gun 2.6.4 is mounted on the mounting bracket 2.6.3. The interface at the end of the spray gun 2.6.4 can be connected with a hose, and the hose is connected with the glaze supply device to realize automatic glaze supply.

Working principle and process: The staff is located outside the glaze spraying chamber 14, places the ceramic semi-finished product 10 to be sprayed on the external positioning bracket 1.9, and then activates the start button on the control box, the first motor 1.6 drives the central shaft 1.3 to rotate, After turning 180 degrees, it stops. At this time, the outer ceramic semi-finished product 10 to be glazed enters the interior, and the inner ceramic semi-finished product 10 that has been sprayed with glaze is removed, so that it can be easily removed after being slightly dried or wiped. And the ceramic semi-finished product 10 to be sprayed into the interior is sprayed with glaze. When spraying glaze, first spray glaze on the outside of the toilet. During the spraying process, the first section 2.1 swings left and right, so that the glaze spraying device 2.6 swings left and right to perform sweep spraying. When it needs to move up and down, slightly adjust the second section 2.2 , The rotation angle of the third branch section 2.3 is enough. During the glaze spraying process on the outside of the toilet, the second motor 1.8 is activated, and the second motor 1.8 drives the ceramic semi-finished product 10 to rotate slowly in the circumferential direction to ensure that the glaze spraying can be completed in the circumferential direction. After the external glaze spraying of the ceramic semi-finished product 10 is completed, the second drive motor 2.7 drives the glaze spraying frame 2.6.1 to rotate 90 degrees, so that the spray gun 2.6.4 faces vertically downward, and then adjusts the first section 2.1 and the second section 2.2, The third section 2.3 makes the glaze spray device 2.6 vertically extend into the toilet, the glaze spray motor 2.6.2 rotates, and the spray gun 2.6.4 completes the spray glaze on the inside of the toilet. When the inside and outside of the toilet is sprayed with glaze, the spraying robot 2 is reset, and the base 1.2 is rotated 180 degrees again, and then the sprayed toilet is transferred out, and the toilet to be sprayed is sent in.

Claims (3)

1. The utility model provides a ceramic product laborsaving formula even glaze spraying device inside and outside which characterized in that: comprises a spraying chamber (1), wherein a glaze spraying robot (2) is arranged in the spraying chamber (1);

the spraying chamber (1) comprises a door body (1.1), the door body (1.1) is fixed on a base (1.2), the base (1.2) is rotatably arranged on a base surface (1.4) through a central shaft (1.3), and the central shaft (1.3) is driven by a belt conveying mechanism (1.5) and a first motor (1.6); turntables (1.7) are respectively arranged on the left side and the right side of the door body (1.1) on the base (1.2), each turntable (1.7) is driven to rotate by a second motor (1.8), a positioning support (1.9) is arranged on each turntable (1.7), and a ceramic semi-finished product (1.10) is arranged on each positioning support (1.9);

the glaze spraying robot (2) comprises a first branch joint (2.1), a second branch joint (2.2), a third branch joint (2.3) and a fourth branch joint (2.4), wherein the first branch joint (2.1), the second branch joint (2.2), the third branch joint (2.3) and the fourth branch joint (2.4) are all driven by respective first driving motors (2.5); and the front end of the fourth branch joint (2.4) is provided with a glaze spraying device (2.6), and the spraying device (2.6) is driven by a second driving motor (2.7).

2. The labor-saving internal and external uniform glaze spraying device for ceramic products according to claim 1, characterized in that: a material receiving groove (1.11) is fixed below the base (1.2) on the outer side of the door body (1.1), and a slope surface (1.13) is arranged between the material receiving groove (1.11) and the door frame (1.12) at the bottom.

3. The labor-saving internal and external uniform glaze spraying device for ceramic products according to claim 1, characterized in that: glaze spraying device (2.6) are including glaze spraying frame (2.6.1), and glaze spraying frame (2.6.1) one end is rotatable to be installed on fourth fulcrum (2.4) through the pivot, and glaze spraying frame (2.6.1) other end is fixed with glaze spraying motor (2.6.2), and glaze spraying motor (2.6.2) output shaft is connected with mounting bracket (2.6.3), installs spray gun (2.6.4) on mounting bracket (2.6.3).

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