CN217635602U - An industrial gas jet burner - Google Patents

An industrial gas jet burner Download PDF

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CN217635602U
CN217635602U CN202221813586.XU CN202221813586U CN217635602U CN 217635602 U CN217635602 U CN 217635602U CN 202221813586 U CN202221813586 U CN 202221813586U CN 217635602 U CN217635602 U CN 217635602U
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air
cylinder
premixing
combustion
pipe
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袁园
何宏洲
刘奕彤
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Zhongxin Ran New Energy Group Co ltd
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Sichuan Zhongxinran New Energy Technology Co ltd
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Abstract

本实用新型公开了一种工业气喷燃烧机,包括预混筒、喷雾装置和空气压缩机,预混筒具有出料口,预混筒的出料口密闭连接有燃烧筒,燃烧筒端部具有燃烧帽;预混筒连通设有输气管和空气输入管,输气管与喷雾装置出气端连接,喷雾装置进油端连接有进油管,空气输入管与空气压缩机出气端连接,空气压缩机进气端连接有空气进管;燃烧筒端部呈圆周分布安装有若干个点火针,预混筒远离燃烧筒一端设有引流螺旋风机。本实用新型对液体燃料通过雾化形成气态燃料并与空气在预混筒中充分混合,然后在引流螺旋风机带压运输引流到燃烧筒端部点火燃烧形成燃烧火柱,在风力作用下直到被加热设备的核心区域进行加热,既提高了燃料的利用率,又提高了加热效率。

Figure 202221813586

The utility model discloses an industrial air jet burner, comprising a premixing cylinder, a spraying device and an air compressor. The premixing cylinder is provided with a discharge port, the discharge port of the premixing cylinder is airtightly connected with a combustion cylinder, and the end of the combustion cylinder is It has a combustion cap; the premixing cylinder is connected with an air delivery pipe and an air input pipe, the gas delivery pipe is connected with the air outlet end of the spray device, the oil inlet end of the spray device is connected with an oil inlet pipe, and the air input pipe is connected with the air outlet end of the air compressor. The air intake end is connected with an air inlet pipe; the end of the combustion cylinder is arranged with a number of ignition needles distributed in a circle, and the end of the premixing cylinder away from the combustion cylinder is provided with a drainage screw fan. The utility model atomizes the liquid fuel to form the gaseous fuel and fully mixes it with the air in the pre-mixing cylinder, and then is transported and drained by the drainage screw fan under pressure to the end of the combustion cylinder to ignite and burn to form a combustion fire column. The core area is heated, which not only improves the utilization rate of fuel, but also improves the heating efficiency.

Figure 202221813586

Description

一种工业气喷燃烧机An industrial gas jet burner

技术领域technical field

本实用新型涉及燃烧机设备领域,尤其涉及一种工业气喷燃烧机。The utility model relates to the field of burner equipment, in particular to an industrial gas jet burner.

背景技术Background technique

燃烧机按照工作原理可以将燃烧器定义为一种将物质通过燃烧这一化学反应方式转化热能的一种设备,即将空气与燃料按适当比例混兑以使其充分燃烧。燃烧机在工业生产中,主要用于对其他设备(比如锅炉等)进行加热处理,一般采用天然气,随着天然气能源供应的紧张,工业燃烧机时常出现停工待产,制约了工业化生产作业,急需全新结构的工业燃烧机来应对这一困境。而且,现有工业燃烧机没有对燃料与空气进行预混,也没有提供预混的相关结构,从而会造成燃料不能充分燃烧,燃料容易逃逸,不充分燃烧也会产生有害气体,对人体造成危害,不利于节能环保。另外,工业燃烧机的燃料燃烧大多呈发散状,火焰不聚焦,不能直接针对锅炉等设备的核心加热区域进行加热,从而导致加热效率较低。According to the working principle of the burner, the burner can be defined as a device that converts substances into heat through the chemical reaction of combustion, that is, mixing air and fuel in an appropriate ratio to make it fully burned. In industrial production, burners are mainly used for heat treatment of other equipment (such as boilers, etc.), and natural gas is generally used. With the shortage of natural gas energy supply, industrial burners often stop work and wait for production, which restricts industrial production operations and urgently needs new Structured industrial burners to deal with this dilemma. Moreover, the existing industrial burners do not premix fuel and air, nor do they provide a relevant structure for premixing, so that the fuel cannot be fully burned, the fuel is easy to escape, and the insufficient combustion will also produce harmful gases, causing harm to the human body. , is not conducive to energy saving and environmental protection. In addition, most of the fuel combustion of industrial burners is divergent, the flame is not focused, and it cannot directly heat the core heating area of boilers and other equipment, resulting in low heating efficiency.

实用新型内容Utility model content

针对现有技术存在的不足之处,本实用新型的目的在于提供一种工业气喷燃烧机,对液体燃料通过雾化形成气态燃料并与空气在预混筒中充分混合,然后在引流螺旋风机带压运输引流到燃烧筒端部点火燃烧形成燃烧火柱,在风力作用下直到被加热设备的核心区域进行加热,既提高了燃料的利用率,又提高了加热效率。Aiming at the deficiencies of the prior art, the purpose of this utility model is to provide an industrial air jet burner, which can form gaseous fuel by atomization of liquid fuel and fully mix it with air in a premixing cylinder, and then in the drainage helical fan belt The pressure is transported and drained to the end of the combustion cylinder for ignition and combustion to form a combustion fire column, which is heated until the core area of the heating equipment is heated under the action of wind, which not only improves the utilization rate of fuel, but also improves the heating efficiency.

本实用新型的目的通过下述技术方案实现:The purpose of the present utility model is achieved through the following technical solutions:

一种工业气喷燃烧机,包括预混筒、喷雾装置和空气压缩机,所述预混筒具有出料口,预混筒的出料口密闭连接有燃烧筒,燃烧筒端部具有燃烧帽;所述预混筒连通设有输气管和空气输入管,所述输气管与喷雾装置出气端连接,喷雾装置进油端连接有进油管,所述空气输入管与空气压缩机出气端连接,空气压缩机进气端连接有空气进管;所述燃烧筒端部呈圆周分布安装有若干个点火针,所述预混筒远离燃烧筒一端设有引流螺旋风机;所述输气管上设有控油阀门,所述空气进管上设有控风阀门。An industrial air jet burner includes a premixing cylinder, a spraying device and an air compressor, the premixing cylinder has a discharge port, the discharge port of the premixing cylinder is airtightly connected with a combustion cylinder, and the end of the combustion cylinder is provided with a combustion cap The premixing cylinder is connected with an air delivery pipe and an air input pipe, the gas delivery pipe is connected with the air outlet end of the spray device, the oil inlet end of the spray device is connected with an oil inlet pipe, and the air input pipe is connected with the air outlet end of the air compressor, The air inlet end of the air compressor is connected with an air inlet pipe; a number of ignition needles are installed on the end of the combustion cylinder in a circumferential distribution, and a drainage screw fan is arranged at the end of the premixing cylinder away from the combustion cylinder; Oil control valve, the air inlet pipe is provided with air control valve.

为了更好地实现本实用新型,本实用新型还包括电控柜,所述电控柜上设有控制按钮组件。In order to better realize the present utility model, the present utility model further comprises an electric control cabinet, and a control button assembly is arranged on the electric control cabinet.

优选地,所述预混筒远离燃烧筒的一端设有观察窗。Preferably, an observation window is provided at one end of the premixing cylinder away from the combustion cylinder.

优选地,所述燃烧筒与预混筒之间通过法兰可拆卸式密封连接。Preferably, the combustion cylinder and the premixing cylinder are connected in a detachable sealing manner through a flange.

优选地,所述控制按钮组件包括电源开关按钮和点火按钮,点火按钮与点火针电连接。Preferably, the control button assembly includes a power switch button and an ignition button, and the ignition button is electrically connected to the ignition needle.

优选地,所述进油管上安装有进油泵,所述空气进管上安装有进风风机。Preferably, an oil inlet pump is installed on the oil inlet pipe, and an air inlet fan is installed on the air inlet pipe.

优选地,所述控油阀门具有调节旋钮A,所述控风阀门具有调节旋钮B。Preferably, the oil control valve has an adjustment knob A, and the air control valve has an adjustment knob B.

本实用新型较现有技术相比,具有以下优点及有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:

本实用新型对液体燃料通过雾化形成气态燃料并与空气在预混筒中充分混合,然后在引流螺旋风机带压运输引流到燃烧筒端部点火燃烧形成燃烧火柱,在风力作用下直到被加热设备的核心区域进行加热,既提高了燃料的利用率,又提高了加热效率。The utility model atomizes the liquid fuel to form the gaseous fuel and fully mixes it with the air in the premixing cylinder, and then is transported and drained by the drainage screw fan under pressure to the end of the combustion cylinder to ignite and burn to form a combustion fire column. The core area is heated, which not only improves the utilization rate of fuel, but also improves the heating efficiency.

附图说明Description of drawings

图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;

图2为图1俯视方向的结构示意图;Fig. 2 is the structural representation of the top view direction of Fig. 1;

图3为图1主视方向的结构示意图。FIG. 3 is a schematic view of the structure in the front view direction of FIG. 1 .

其中,附图中的附图标记所对应的名称为:Wherein, the names corresponding to the reference signs in the accompanying drawings are:

1-预混筒,2-输气管,21-控油阀门,211-调节旋钮A,22-进油管,3-空气输入管,31-控风阀门,32-空气压缩机,33-空气进管,4-观察窗,5-燃烧筒,6-点火针,7-燃烧帽,8-电控柜,81-控制按钮组件,9-引流螺旋风机。1-premixing cylinder, 2-air pipe, 21-oil control valve, 211-adjustment knob A, 22-oil inlet pipe, 3-air input pipe, 31-air control valve, 32-air compressor, 33-air inlet pipe ,4-observation window, 5-burning cylinder, 6-ignition needle, 7-burning cap, 8-electric control cabinet, 81-control button assembly, 9-drainage screw fan.

具体实施方式Detailed ways

下面结合实施例对本实用新型作进一步地详细说明:Below in conjunction with embodiment, the utility model is described in further detail:

实施例Example

如图1~图3所示,一种工业气喷燃烧机,包括预混筒1、喷雾装置和空气压缩机32,预混筒1具有出料口,预混筒1的出料口密闭连接有燃烧筒5,在一些实施例中,燃烧筒5与预混筒1之间通过法兰可拆卸式密封连接,使用时,燃烧筒5与预混筒1可拆卸组装,检修维护时,可以将燃烧筒5与预混筒1进行拆卸,方便对燃烧筒5与预混筒1进行清洁与维护作业。As shown in Figures 1 to 3, an industrial air jet burner includes a premixing cylinder 1, a spray device and an air compressor 32. The premixing cylinder 1 has a discharge port, and the discharge port of the premixing cylinder 1 is airtightly connected There is a combustion cylinder 5. In some embodiments, the combustion cylinder 5 and the premixing cylinder 1 are connected by a flange in a detachable sealing manner. When in use, the combustion cylinder 5 and the premixing cylinder 1 can be detachably assembled. The combustor 5 and the premixer 1 are disassembled to facilitate cleaning and maintenance of the combustor 5 and the premixer 1 .

如图1所示,燃烧筒5端部具有燃烧帽7,燃料在燃烧筒5端部点燃并在燃烧帽7位置处集中燃烧并直达被加热设备(如锅炉)的加热区域。预混筒1连通设有输气管2和空气输入管3,输气管2与喷雾装置出气端连接,喷雾装置进油端连接有进油管22。空气输入管3与空气压缩机32出气端连接,空气压缩机32进气端连接有空气进管33。燃烧筒5端部呈圆周分布安装有若干个点火针6,预混筒1远离燃烧筒5一端设有引流螺旋风机9。As shown in FIG. 1 , the end of the combustion cylinder 5 is provided with a combustion cap 7, and the fuel is ignited at the end of the combustion cylinder 5 and burns in a concentrated manner at the position of the combustion cap 7 to reach the heating area of the heated equipment (such as a boiler). The premixing cylinder 1 is connected with an air pipe 2 and an air input pipe 3. The air pipe 2 is connected with the gas outlet end of the spray device, and the oil inlet end of the spray device is connected with an oil inlet pipe 22. The air input pipe 3 is connected to the air outlet end of the air compressor 32 , and the air inlet end of the air compressor 32 is connected to an air inlet pipe 33 . A plurality of ignition needles 6 are installed on the end of the combustion cylinder 5 in a circumferential distribution, and a drainage screw fan 9 is provided at the end of the premixing cylinder 1 away from the combustion cylinder 5 .

在一些实施例中,进油管22上安装有进油泵,空气进管33上安装有进风风机,通过进油泵将液体燃油(比如甲醇或液化气或其他液体燃料)输入到喷雾装置,喷雾装置经过高压喷发并得到气态燃料输入到预混筒1中。空气进管33进入空气经过空气压缩机32、空气输入管3输入到预混筒1中,气态燃料与空气在预混筒1中混合,引流螺旋风机9起到充分预混的目的,同时引流螺旋风机9能够让气态燃料与空气混合物从预混筒1后端输入到燃烧筒5前端,并通过燃烧筒5前端的点火针6点火燃烧,火量会主要集中燃烧帽7,在预混筒1、燃烧筒5内部的风力作用下,燃烧的火会形成柱形火柱并直达被加热设备(如锅炉)的加热区域。In some embodiments, an oil inlet pump is installed on the oil inlet pipe 22, and an air inlet fan is installed on the air inlet pipe 33, and the liquid fuel (such as methanol or liquefied gas or other liquid fuel) is input into the spray device through the oil inlet pump, and the spray device After high-pressure injection and the obtained gaseous fuel is input into the premixing cylinder 1 . The air entering the air inlet pipe 33 is input into the premixing cylinder 1 through the air compressor 32 and the air inputting pipe 3, and the gaseous fuel and air are mixed in the premixing cylinder 1, and the drainage screw fan 9 serves the purpose of fully premixing, and at the same time drainage The screw fan 9 can make the gaseous fuel and air mixture input from the rear end of the premixing cylinder 1 to the front end of the combustion cylinder 5, and ignite and burn through the ignition needle 6 at the front end of the combustion cylinder 5, and the amount of fire will mainly concentrate on the combustion cap 7. 1. Under the action of the wind inside the combustion cylinder 5, the burning fire will form a column-shaped fire column and reach the heating area of the heated equipment (such as a boiler).

在一些实施例中,输气管2上设有控油阀门21,控油阀门21具有调节旋钮A211,使用时,可以通过调节旋钮A211对控油阀门21进行调控作业以实现进油量的流量调节;空气进管33上设有控风阀门31,控风阀门31具有调节旋钮B,使用时,可以通过调节旋钮B对控风阀门31进行调控作业以实现进风量的大小调节。In some embodiments, the gas transmission pipe 2 is provided with an oil control valve 21, and the oil control valve 21 has an adjustment knob A211. During use, the oil control valve 21 can be regulated by the adjustment knob A211 to realize the flow adjustment of the oil intake; The air control valve 31 is provided on the pipe 33, and the air control valve 31 has an adjustment knob B. When in use, the air control valve 31 can be adjusted through the adjustment knob B to realize the size adjustment of the air intake.

本实用新型还包括电控柜8,电控柜8上设有控制按钮组件81;控制按钮组件81包括电源开关按钮和点火按钮,电源开关按钮实现整个工业气喷燃烧机的电源通断控制,点火按钮与点火针6电连接,点火按钮实现点火系统的点火开关控制。The utility model also includes an electric control cabinet 8, and the electric control cabinet 8 is provided with a control button assembly 81; the control button assembly 81 includes a power switch button and an ignition button, and the power switch button realizes the power on-off control of the entire industrial air jet burner, The ignition button is electrically connected with the ignition needle 6, and the ignition button realizes the ignition switch control of the ignition system.

在一些实施例中,预混筒1远离燃烧筒5的一端设有观察窗4,通过观察窗4能够对燃料预混情况、燃烧情况进行观察。In some embodiments, the end of the premixing cylinder 1 away from the combustion cylinder 5 is provided with an observation window 4 , through which the fuel premixing and combustion conditions can be observed.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.

Claims (7)

1.一种工业气喷燃烧机,其特征在于:包括预混筒(1)、喷雾装置和空气压缩机(32),所述预混筒(1)具有出料口,预混筒(1)的出料口密闭连接有燃烧筒(5),燃烧筒(5)端部具有燃烧帽(7);所述预混筒(1)连通设有输气管(2)和空气输入管(3),所述输气管(2)与喷雾装置出气端连接,喷雾装置进油端连接有进油管(22),所述空气输入管(3)与空气压缩机(32)出气端连接,空气压缩机(32)进气端连接有空气进管(33);所述燃烧筒(5)端部呈圆周分布安装有若干个点火针(6),所述预混筒(1)远离燃烧筒(5)一端设有引流螺旋风机(9);所述输气管(2)上设有控油阀门(21),所述空气进管(33)上设有控风阀门(31)。1. An industrial air jet burner, characterized in that: it comprises a premixing cylinder (1), a spray device and an air compressor (32), the premixing cylinder (1) has a discharge port, and the premixing cylinder (1) ) is airtightly connected with a combustion cylinder (5), and the end of the combustion cylinder (5) is provided with a combustion cap (7); the premixing cylinder (1) is connected with an air delivery pipe (2) and an air input pipe (3). ), the air delivery pipe (2) is connected with the air outlet end of the spray device, the oil inlet end of the spray device is connected with an oil inlet pipe (22), the air input pipe (3) is connected with the air outlet end of the air compressor (32), and the air compresses The intake end of the machine (32) is connected with an air inlet pipe (33); the end of the combustion cylinder (5) is installed with a number of ignition needles (6) distributed in a circle, and the premixing cylinder (1) is far away from the combustion cylinder (1). 5) A drainage screw fan (9) is provided at one end; an oil control valve (21) is provided on the air delivery pipe (2), and an air control valve (31) is provided on the air inlet pipe (33). 2.按照权利要求1所述的一种工业气喷燃烧机,其特征在于:还包括电控柜(8),所述电控柜(8)上设有控制按钮组件(81)。2 . The industrial gas jet burner according to claim 1 , further comprising an electric control cabinet ( 8 ), and a control button assembly ( 81 ) is provided on the electric control cabinet ( 8 ). 3 . 3.按照权利要求1所述的一种工业气喷燃烧机,其特征在于:所述预混筒(1)远离燃烧筒(5)的一端设有观察窗(4)。3 . The industrial gas jet burner according to claim 1 , wherein an observation window ( 4 ) is provided at one end of the premixing cylinder ( 1 ) away from the combustion cylinder ( 5 ). 4 . 4.按照权利要求1所述的一种工业气喷燃烧机,其特征在于:所述燃烧筒(5)与预混筒(1)之间通过法兰可拆卸式密封连接。4 . The industrial gas jet burner according to claim 1 , wherein the combustion cylinder ( 5 ) and the premixing cylinder ( 1 ) are connected in a detachable sealing manner through a flange. 5 . 5.按照权利要求2所述的一种工业气喷燃烧机,其特征在于:所述控制按钮组件(81)包括电源开关按钮和点火按钮,点火按钮与点火针(6)电连接。5 . The industrial air jet burner according to claim 2 , wherein the control button assembly ( 81 ) comprises a power switch button and an ignition button, and the ignition button is electrically connected to the ignition needle ( 6 ). 6 . 6.按照权利要求1所述的一种工业气喷燃烧机,其特征在于:所述进油管(22)上安装有进油泵,所述空气进管(33)上安装有进风风机。6. An industrial air jet burner according to claim 1, characterized in that: an oil inlet pump is installed on the oil inlet pipe (22), and an air inlet fan is installed on the air inlet pipe (33). 7.按照权利要求1所述的一种工业气喷燃烧机,其特征在于:所述控油阀门(21)具有调节旋钮A(211),所述控风阀门(31)具有调节旋钮B。7 . The industrial air jet burner according to claim 1 , wherein the oil control valve ( 21 ) has an adjustment knob A ( 211 ), and the air control valve ( 31 ) has an adjustment knob B. 8 .
CN202221813586.XU 2022-07-13 2022-07-13 An industrial gas jet burner Active CN217635602U (en)

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