CN217619041U - A steel structure bending and cutting device - Google Patents

A steel structure bending and cutting device Download PDF

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CN217619041U
CN217619041U CN202221357523.8U CN202221357523U CN217619041U CN 217619041 U CN217619041 U CN 217619041U CN 202221357523 U CN202221357523 U CN 202221357523U CN 217619041 U CN217619041 U CN 217619041U
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fixed
operation box
cylinder
steel structure
bending
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张耳
盘文清
苏彦云
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Handan Yaxu Construction and Installation Engineering Co.,Ltd.
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Yunnan Jiadong Civil Air Defense Equipment Manufacturing Co ltd
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Abstract

The utility model discloses a steel construction cutting device that bends, including the control box, the inner chamber of control box rotates and is connected with direction support column up, the top of support column extends to the outside of control box and is fixed with the carousel, the left side of carousel is fixed with fixture in the up end of control box, fixture is including fixing first cylinder and the centre gripping base at the control box up end, the top of control box is fixed with the carriage, the inboard of carriage is fixed with the slide bar, sliding connection has the slider on the slide bar, the bottom mounting of slider has the second cylinder, the output of second cylinder is equipped with the actuating lever, the bottom mounting of actuating lever has the cutting motor, cutting blade is installed to the output of cutting motor, the utility model has the advantages of reasonable design, and the use is simple and convenient, can effectively fix the steel construction, has guaranteed the effect of buckling, also can cut the steel construction after buckling simultaneously, has satisfied the demand of in-service use, has good practical value and application prospect.

Description

一种钢结构折弯切割装置A steel structure bending and cutting device

技术领域technical field

本实用新型涉及钢结构加工技术领域,特别涉及一种钢结构折弯切割装置。The utility model relates to the technical field of steel structure processing, in particular to a bending and cutting device for a steel structure.

背景技术Background technique

钢结构是工业中应用最广泛的一类有色金属结构材料,在航天建设、汽车、机械制造、船舶建筑、以及化学工业中已大量应用,其中建筑经济的飞速发展,对钢结构的需求量日益增多,钢结构在应用中,需要使用弯折装置对钢结构进行连续的加工,且弯折后需要对钢结构进行切割,但现有的折弯装置不具备切割功能,影响实际工作效率。Steel structures are the most widely used non-ferrous metal structural materials in the industry. They have been widely used in aerospace construction, automobiles, machinery manufacturing, shipbuilding, and chemical industries. The rapid development of construction economy has increased the demand for steel structures. More, in the application of steel structure, it is necessary to use a bending device to process the steel structure continuously, and the steel structure needs to be cut after bending, but the existing bending device does not have the cutting function, which affects the actual work efficiency.

实用新型内容Utility model content

本实用新型的主要目的在于提供一种钢结构折弯切割装置,可以有效解决背景技术中的问题。The main purpose of the present invention is to provide a steel structure bending and cutting device, which can effectively solve the problems in the background technology.

为实现上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:

一种钢结构折弯切割装置,包括操作箱,所述操作箱的内腔转动连接有方向朝上的支撑柱,所述支撑柱的顶端延伸到操作箱的外侧且固定有转盘,所述转盘上端表面中心位置设有内壁孔,所述内壁孔内通过轴承活动连接有从弯折柱,所述从弯折柱的外侧于转盘的表面固定有主弯折柱,所述转盘的左侧于操作箱的上端面固定有夹持机构,所述夹持机构包括固定在操作箱上端面的第一气缸和夹持底座,所述第一气缸的输出轴端固定有夹板,所述操作箱的顶端固定有支撑框,所述支撑框的内侧固定有滑杆,所述滑杆上滑动连接有滑块,所述滑块的底端固定有第二气缸,所述第二气缸的输出端设有驱动杆,所述驱动杆的底端固定有切割电机,所述切割电机的输出端安装有切割刀片。A steel structure bending and cutting device comprises an operation box, the inner cavity of the operation box is rotatably connected with a support column facing upward, the top end of the support column extends to the outside of the operation box and a turntable is fixed, the turntable is There is an inner wall hole at the center of the upper end surface, and a secondary bending column is movably connected in the inner wall hole through a bearing, and a main bending column is fixed on the outer side of the secondary bending column on the surface of the turntable. A clamping mechanism is fixed on the upper end surface of the operation box, the clamping mechanism includes a first cylinder and a clamping base fixed on the upper end surface of the operation box, a splint is fixed at the output shaft end of the first cylinder, and a clamping plate is fixed on the output shaft end of the first cylinder. A support frame is fixed at the top, a sliding rod is fixed on the inner side of the support frame, a sliding block is slidably connected to the sliding rod, a second cylinder is fixed at the bottom end of the sliding block, and the output end of the second cylinder is There is a driving rod, a cutting motor is fixed at the bottom end of the driving rod, and a cutting blade is installed at the output end of the cutting motor.

优选的,所述夹板为“L”型板体结构,所述夹持底座的内壁上嵌设有滚珠。Preferably, the clamping plate is of an "L"-shaped plate body structure, and balls are embedded on the inner wall of the clamping base.

优选的,所述滑杆的上方于支撑框的顶端内壁固定安装有液压缸,所述液压缸的输出轴端固定有液压杆,所述液压杆的输出轴端与滑块的顶端外壁固定连接。Preferably, a hydraulic cylinder is fixedly installed on the top inner wall of the support frame above the sliding rod, the output shaft end of the hydraulic cylinder is fixed with a hydraulic rod, and the output shaft end of the hydraulic rod is fixedly connected with the top outer wall of the slider .

优选的,所述操作箱的内壁固定安装有伺服旋转电机,所述伺服旋转电机的输出轴端固定有第一锥型齿轮。Preferably, a servo rotating motor is fixedly installed on the inner wall of the operation box, and a first bevel gear is fixed at the output shaft end of the servo rotating motor.

优选的,所述支撑柱的外表面固定有第二锥型齿轮,所述第二锥型齿轮与第一锥型齿轮相啮合。Preferably, a second bevel gear is fixed on the outer surface of the support column, and the second bevel gear meshes with the first bevel gear.

优选的,所述操作箱的正面通过合页转动连接有对开门,所述对开门的左侧于操作箱的表面安装有控制面板,所述伺服旋转电机、第一气缸和第二气缸均与控制面板电性连接。Preferably, the front side of the operation box is rotatably connected with a side door through hinges, a control panel is installed on the left side of the side door on the surface of the operation box, and the servo rotating motor, the first cylinder and the second cylinder are all connected with The control panel is electrically connected.

优选的,所述操作箱的上端表面固定有两个呈左右对称设置的固定块,两个所述固定块之间通过销接轴转动连接有一个透明防护板,所述透明防护板的表面固定有支撑块。Preferably, two fixed blocks arranged symmetrically on the left and right are fixed on the upper end surface of the operation box, and a transparent protective plate is rotatably connected between the two fixed blocks through a pinned shaft, and the surface of the transparent protective plate is fixed There are support blocks.

与现有技术相比,本实用新型具有如下有益效果:本实用新型通过设置的第一气缸可驱动夹板向钢结构件靠拢,配合夹持底座可对钢结构件进行有效固定,保证了该装置对钢结构的折弯效果,伺服旋转电机启动,第一锥型齿轮可带动第二锥型齿轮转动,主弯折柱能随着转盘一起转动,从而能有效完成对钢结构的弯折操作,折弯完成后,第二气缸驱动切割电机下移,切割刀片完成对钢结构的切割,使得该装置能完成对钢结构的弯折与切割操作,且能实现连接弯折与切割,极大地提高了实际的工作效率。Compared with the prior art, the utility model has the following beneficial effects: the utility model can drive the splint to move closer to the steel structure through the provided first air cylinder, and cooperate with the clamping base to effectively fix the steel structure, ensuring the device. For the bending effect of the steel structure, the servo rotating motor is activated, the first bevel gear can drive the second bevel gear to rotate, and the main bending column can rotate with the turntable, so that the bending operation of the steel structure can be effectively completed. After the bending is completed, the second cylinder drives the cutting motor to move down, and the cutting blade completes the cutting of the steel structure, so that the device can complete the bending and cutting operations of the steel structure, and can realize the connection, bending and cutting, which greatly improves the performance of the steel structure. actual work efficiency.

附图说明Description of drawings

图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;

图2为本实用新型的整体外观结构主视图;Fig. 2 is the front view of the overall appearance structure of the utility model;

图3为本实用新型外观局部结构的右侧视图;Fig. 3 is the right side view of the appearance partial structure of the utility model;

图4为本实用新型透明防护板的结构示意图。4 is a schematic structural diagram of the transparent protective plate of the present invention.

图中:1、操作箱;101、支撑框;102、滑杆;103、固定块;104、透明防护板;105、支撑块;106、对开门;2、支撑柱;201、转盘;202、从弯折柱;203、主弯折柱;204、第二锥型齿轮;3、第一气缸;301、夹板;4、夹持底座;5、滑块;6、第二气缸;601、驱动杆;7、切割电机;701、切割刀片;8、液压缸;801、液压杆;9、伺服旋转电机;901、第一锥型齿轮;10、控制面板。In the figure: 1, operation box; 101, support frame; 102, slide bar; 103, fixed block; 104, transparent protective plate; 105, support block; 106, side door; 2, support column; 201, turntable; 202, Slave bending column; 203, main bending column; 204, second bevel gear; 3, first cylinder; 301, splint; 4, clamping base; 5, slider; 6, second cylinder; 601, drive rod; 7, cutting motor; 701, cutting blade; 8, hydraulic cylinder; 801, hydraulic rod; 9, servo rotating motor; 901, first bevel gear; 10, control panel.

具体实施方式Detailed ways

为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creation features, achievement goals and effects of the present invention easy to understand and understand, the present invention will be further described below with reference to the specific embodiments.

如图1-4所示,一种钢结构折弯切割装置,包括操作箱1,操作箱1的内腔转动连接有方向朝上的支撑柱2,支撑柱2的顶端延伸到操作箱1的外侧且固定有转盘201,转盘201上端表面中心位置设有内壁孔,内壁孔内通过轴承活动连接有从弯折柱202,从弯折柱202的外侧于转盘201的表面固定有主弯折柱203,转盘201的左侧于操作箱1的上端面固定有夹持机构,夹持机构包括固定在操作箱1上端面的第一气缸3和夹持底座4,第一气缸3的输出轴端固定有夹板301,操作箱1的顶端固定有支撑框101,支撑框101的内侧固定有滑杆102,滑杆102上滑动连接有滑块5,滑块5的底端固定有第二气缸6,第二气缸6的输出端设有驱动杆601,驱动杆601的底端固定有切割电机7,切割电机7的输出端安装有切割刀片701。As shown in Figures 1-4, a steel structure bending and cutting device includes an operation box 1, the inner cavity of the operation box 1 is rotatably connected with a support column 2 facing upward, and the top of the support column 2 extends to the bottom of the operation box 1. The outer side is fixed with a turntable 201, an inner wall hole is provided at the center of the upper end surface of the turntable 201, and a secondary bending column 202 is movably connected in the inner wall hole through a bearing. 203, the left side of the turntable 201 is fixed with a clamping mechanism on the upper end surface of the operation box 1, the clamping mechanism includes a first cylinder 3 and a clamping base 4 fixed on the upper end surface of the operation box 1, and the output shaft end of the first cylinder 3 The splint 301 is fixed, the top of the operation box 1 is fixed with a support frame 101, the inner side of the support frame 101 is fixed with a sliding rod 102, a sliding block 5 is slidably connected to the sliding rod 102, and a second cylinder 6 is fixed at the bottom end of the sliding block 5 The output end of the second cylinder 6 is provided with a drive rod 601 , the bottom end of the drive rod 601 is fixed with a cutting motor 7 , and the output end of the cutting motor 7 is provided with a cutting blade 701 .

夹板301为“L”型板体结构,夹持底座4的内壁上嵌设有滚珠,使夹板301能有效夹紧钢结构件,同时方便推动钢结构件,便于通过该装置对钢结构件进行连接的弯折与切割。The splint 301 is an "L"-shaped plate body structure, and the inner wall of the clamping base 4 is embedded with balls, so that the splint 301 can effectively clamp the steel structural parts, and at the same time, it is convenient to push the steel structural parts, and it is convenient for the steel structural parts to be carried out by the device. Bending and cutting of connections.

滑杆102的上方于支撑框101的顶端内壁固定安装有液压缸8,液压缸8的输出轴端固定有液压杆801,液压杆801的输出轴端与滑块5的顶端外壁固定连接,可通过设置的液压缸8驱动滑块5在滑杆102上移动,使切割刀片701能进行移动,保证了对不同钢结构件长度的使用需求。A hydraulic cylinder 8 is fixedly installed on the top inner wall of the support frame 101 above the sliding rod 102 , the output shaft end of the hydraulic cylinder 8 is fixed with a hydraulic rod 801 , and the output shaft end of the hydraulic rod 801 is fixedly connected with the top outer wall of the sliding block 5 . The sliding block 5 is driven by the hydraulic cylinder 8 to move on the sliding rod 102, so that the cutting blade 701 can be moved, and the use requirements for different lengths of steel structural parts are ensured.

操作箱1的内壁固定安装有伺服旋转电机9,伺服旋转电机9的输出轴端固定有第一锥型齿轮901。A servo rotating motor 9 is fixedly mounted on the inner wall of the operation box 1 , and a first bevel gear 901 is fixed on the output shaft end of the servo rotating motor 9 .

支撑柱2的外表面固定有第二锥型齿轮204,第二锥型齿轮204与第一锥型齿轮901相啮合,伺服旋转电机9启动,第一锥型齿轮901带动第二锥型齿轮204转动,使得主弯折柱203能随着转盘201一起转动,从而完成对钢结构的弯折操作。A second bevel gear 204 is fixed on the outer surface of the support column 2 , the second bevel gear 204 is meshed with the first bevel gear 901 , the servo rotating motor 9 is activated, and the first bevel gear 901 drives the second bevel gear 204 Rotate, so that the main bending column 203 can rotate together with the turntable 201, so as to complete the bending operation of the steel structure.

操作箱1的正面通过合页转动连接有对开门106,对开门106的左侧于操作箱1的表面安装有控制面板10,伺服旋转电机9、第一气缸3和第二气缸6均与控制面板10电性连接,通过控制面板10快速启动伺服旋转电机9、第一气缸3以及第二气缸6,提高了该装置使用的方便性。The front side of the operation box 1 is connected with a side door 106 through hinges, and a control panel 10 is installed on the left side of the side door 106 on the surface of the operation box 1. The servo rotating motor 9, the first cylinder 3 and the second cylinder 6 are all connected to the control panel. The panel 10 is electrically connected, and the servo rotating motor 9, the first air cylinder 3 and the second air cylinder 6 are quickly activated through the control panel 10, which improves the convenience of using the device.

操作箱1的上端表面固定有两个呈左右对称设置的固定块103,两个固定块103之间通过销接轴转动连接有一个透明防护板104,透明防护板104的表面固定有支撑块105,设置的支撑块105能使透明防护板104立起,从而在对钢结构进行切割时能起到安全防护的作用。The upper surface of the operation box 1 is fixed with two fixed blocks 103 arranged symmetrically on the left and right, a transparent protective plate 104 is rotatably connected between the two fixed blocks 103 through a pinned shaft, and a support block 105 is fixed on the surface of the transparent protective plate 104 , the provided support block 105 can make the transparent protective plate 104 stand up, so as to play a role of safety protection when cutting the steel structure.

需要说明的是,本实用新型为一种钢结构折弯切割装置,使用时,将长度较长的钢结构件摆放在操作箱1上端面的夹持底座4和转盘201上,设置的第一气缸3可驱动夹板301向钢结构件靠拢,设置的夹板301为“L”型板体结构,从而可配合夹持底座4可对钢结构件进行有效固定,保证了该装置对钢结构的折弯效果,设置的伺服旋转电机9启动,第一锥型齿轮901带动第二锥型齿轮204转动,使得主弯折柱203能随着转盘201一起转动,从而能有效完成对钢结构的弯折操作,折弯完成后,设置的液压缸8驱动滑块5在滑杆102上移动,滑块5带动切割电机7移动,使切割刀片701能在钢结构的不同部位进行切割,保证了对不同钢结构件长度的使用需求,切割完成后,可推动钢结构,以便进行连续的弯折切割操作,而夹持底座4的内壁上嵌设有滚珠,使得推动钢结构件更为省力。It should be noted that the present invention is a bending and cutting device for steel structures. When in use, a steel structure with a longer length is placed on the clamping base 4 and the turntable 201 on the upper end face of the operation box 1. An air cylinder 3 can drive the splint 301 to move closer to the steel structure, and the set splint 301 is an “L”-shaped plate body structure, so that the steel structure can be effectively fixed in cooperation with the clamping base 4, which ensures that the device can effectively fix the steel structure. For the bending effect, the set servo rotating motor 9 is activated, and the first bevel gear 901 drives the second bevel gear 204 to rotate, so that the main bending column 203 can rotate together with the turntable 201, thereby effectively completing the bending of the steel structure. After the bending operation is completed, the hydraulic cylinder 8 provided drives the slider 5 to move on the sliding rod 102, and the slider 5 drives the cutting motor 7 to move, so that the cutting blade 701 can cut at different parts of the steel structure, ensuring the correct operation of the steel structure. According to different lengths of steel structure parts, after the cutting is completed, the steel structure can be pushed for continuous bending and cutting operations, and the inner wall of the clamping base 4 is embedded with balls, which makes pushing the steel structure parts more labor-saving.

以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1.一种钢结构折弯切割装置,包括操作箱(1),其特征在于:所述操作箱(1)的内腔转动连接有方向朝上的支撑柱(2),所述支撑柱(2)的顶端延伸到操作箱(1)的外侧且固定有转盘(201),所述转盘(201)上端表面中心位置设有内壁孔,所述内壁孔内通过轴承活动连接有从弯折柱(202),所述从弯折柱(202)的外侧于转盘(201)的表面固定有主弯折柱(203),所述转盘(201)的左侧于操作箱(1)的上端面固定有夹持机构,所述夹持机构包括固定在操作箱(1)上端面的第一气缸(3)和夹持底座(4),所述第一气缸(3)的输出轴端固定有夹板(301),所述操作箱(1)的顶端固定有支撑框(101),所述支撑框(101)的内侧固定有滑杆(102),所述滑杆(102)上滑动连接有滑块(5),所述滑块(5)的底端固定有第二气缸(6),所述第二气缸(6)的输出端设有驱动杆(601),所述驱动杆(601)的底端固定有切割电机(7),所述切割电机(7)的输出端安装有切割刀片(701)。1. A steel structure bending and cutting device, comprising an operation box (1), characterized in that: the inner cavity of the operation box (1) is rotatably connected with a support column (2) facing upward, and the support column ( 2) The top end extends to the outside of the operation box (1) and is fixed with a turntable (201), an inner wall hole is provided at the center of the upper end surface of the turntable (201), and the inner wall hole is movably connected with a bending column through a bearing; (202), a main bending column (203) is fixed on the surface of the turntable (201) from the outside of the secondary bending column (202), and the left side of the turntable (201) is on the upper end surface of the operation box (1). A clamping mechanism is fixed, the clamping mechanism includes a first cylinder (3) fixed on the upper end face of the operation box (1) and a clamping base (4), and the output shaft end of the first cylinder (3) is fixed with a A splint (301), a support frame (101) is fixed on the top of the operation box (1), a sliding rod (102) is fixed on the inner side of the support frame (101), and a sliding rod (102) is slidably connected with A slider (5), a second cylinder (6) is fixed at the bottom end of the slider (5), and a drive rod (601) is arranged at the output end of the second cylinder (6), and the drive rod (601) ) is fixed with a cutting motor (7) at the bottom end, and a cutting blade (701) is installed at the output end of the cutting motor (7). 2.根据权利要求1所述的一种钢结构折弯切割装置,其特征在于:所述夹板(301)为“L”型板体结构,所述夹持底座(4)的内壁上嵌设有滚珠。2. A steel structure bending and cutting device according to claim 1, characterized in that: the clamping plate (301) is an "L"-shaped plate body structure, and an inner wall of the clamping base (4) is embedded There are balls. 3.根据权利要求1所述的一种钢结构折弯切割装置,其特征在于:所述滑杆(102)的上方于支撑框(101)的顶端内壁固定安装有液压缸(8),所述液压缸(8)的输出轴端固定有液压杆(801),所述液压杆(801)的输出轴端与滑块(5)的顶端外壁固定连接。3. A steel structure bending and cutting device according to claim 1, characterized in that: a hydraulic cylinder (8) is fixedly installed on the top inner wall of the support frame (101) above the sliding rod (102), so A hydraulic rod (801) is fixed on the output shaft end of the hydraulic cylinder (8), and the output shaft end of the hydraulic rod (801) is fixedly connected with the top outer wall of the slider (5). 4.根据权利要求1所述的一种钢结构折弯切割装置,其特征在于:所述操作箱(1)的内壁固定安装有伺服旋转电机(9),所述伺服旋转电机(9)的输出轴端固定有第一锥型齿轮(901)。4. A steel structure bending and cutting device according to claim 1, characterized in that: a servo rotating motor (9) is fixedly installed on the inner wall of the operation box (1), and the servo rotating motor (9) is The output shaft end is fixed with a first bevel gear (901). 5.根据权利要求4所述的一种钢结构折弯切割装置,其特征在于:所述支撑柱(2)的外表面固定有第二锥型齿轮(204),所述第二锥型齿轮(204)与第一锥型齿轮(901)相啮合。5. A steel structure bending and cutting device according to claim 4, characterized in that: a second bevel gear (204) is fixed on the outer surface of the support column (2), and the second bevel gear is (204) meshes with the first bevel gear (901). 6.根据权利要求4所述的一种钢结构折弯切割装置,其特征在于:所述操作箱(1)的正面通过合页转动连接有对开门(106),所述对开门(106)的左侧于操作箱(1)的表面安装有控制面板(10),所述伺服旋转电机(9)、第一气缸(3)和第二气缸(6)均与控制面板(10)电性连接。6. A steel structure bending and cutting device according to claim 4, characterized in that: the front side of the operation box (1) is pivotally connected with a side door (106) through a hinge, and the side door (106) A control panel (10) is mounted on the surface of the operation box (1) on the left side of the machine, and the servo rotating motor (9), the first air cylinder (3) and the second air cylinder (6) are all electrically connected to the control panel (10). connect. 7.根据权利要求1所述的一种钢结构折弯切割装置,其特征在于:所述操作箱(1)的上端表面固定有两个呈左右对称设置的固定块(103),两个所述固定块(103)之间通过销接轴转动连接有一个透明防护板(104),所述透明防护板(104)的表面固定有支撑块(105)。7. A steel structure bending and cutting device according to claim 1, characterized in that: the upper end surface of the operation box (1) is fixed with two fixed blocks (103) arranged symmetrically on the left and right, and the two fixed blocks (103) are A transparent protective plate (104) is rotatably connected between the fixed blocks (103) through a pinned shaft, and a support block (105) is fixed on the surface of the transparent protective plate (104).
CN202221357523.8U 2022-06-01 2022-06-01 A steel structure bending and cutting device Active CN217619041U (en)

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