CN217614399U - Powder coating binding machine - Google Patents
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- CN217614399U CN217614399U CN202220891051.8U CN202220891051U CN217614399U CN 217614399 U CN217614399 U CN 217614399U CN 202220891051 U CN202220891051 U CN 202220891051U CN 217614399 U CN217614399 U CN 217614399U
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- 239000000843 powder Substances 0.000 title claims abstract description 38
- 238000000576 coating method Methods 0.000 title claims abstract description 26
- 239000011248 coating agent Substances 0.000 title claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 89
- 238000001816 cooling Methods 0.000 claims abstract description 78
- 238000003756 stirring Methods 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 230000002787 reinforcement Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 14
- 239000002184 metal Substances 0.000 abstract description 10
- 238000003466 welding Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 239000011812 mixed powder Substances 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000012258 stirred mixture Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及粉末涂料生产技术领域,具体为一种粉末涂料绑定机。The utility model relates to the technical field of powder coating production, in particular to a powder coating binding machine.
背景技术Background technique
粉末涂料由于其生态环保、优异的涂膜表观、低成本和低能耗,得到了广泛的应用,而其中金属粉末涂料和仿金属闪光效果粉末涂料因能提供绚烂的点状闪光和多色效应以及突出的保护功能,为了能够金属粉末涂料和仿金属闪光效果粉末涂料多彩绚丽外观的形成是通过加入金属颜料或仿金属颜料来实现的,目前市面上主要是使用金属粉末涂料绑定机将这些混合粉末进行搅拌以互相绑定,具体地先通过金属粉末涂料绑定机的加热搅拌器对混合粉末进行加热,待加热完毕后再通过冷却搅拌器对混合粉末进行冷却,最后形成搅拌均匀的混合粉末。Powder coatings have been widely used due to their ecological environmental protection, excellent film appearance, low cost and low energy consumption, among which metal powder coatings and imitation metal flash effect powder coatings can provide splendid point-like flash and multi-color effect. As well as the outstanding protection function, in order to form the colorful and gorgeous appearance of metal powder coatings and imitation metal flash effect powder coatings, it is achieved by adding metallic pigments or imitation metallic pigments. The mixed powder is stirred to bind each other. Specifically, the mixed powder is heated by the heating agitator of the metal powder coating binding machine. After the heating is completed, the mixed powder is cooled by the cooling agitator, and finally a uniformly stirred mixture is formed. powder.
但是现有的金属粉末涂料绑定机在加热和冷却时加热与冷却不均匀,并且搅拌效果差,使得粉末之间并无法均匀融合绑定,影响成品的质量。However, the existing metal powder coating binding machine has uneven heating and cooling during heating and cooling, and the stirring effect is poor, so that the powder cannot be uniformly fused and bound, which affects the quality of the finished product.
实用新型内容Utility model content
本实用新型的目的在于提供一种粉末涂料绑定机,具备搅拌效果好、加热和冷却均匀的优点,解决了现有的金属粉末涂料绑定机在加热和冷却时加热与冷却不均匀,并且搅拌效果差,使得粉末之间并无法均匀融合绑定,影响成品质量的问题。The purpose of the present utility model is to provide a powder coating binding machine, which has the advantages of good stirring effect, uniform heating and cooling, and solves the problem of uneven heating and cooling during heating and cooling in the existing metal powder coating binding machine, and The poor stirring effect makes the powders cannot be evenly fused and bound, which affects the quality of the finished product.
为实现上述目的,本实用新型提供如下技术方案:一种粉末涂料绑定机,包括加热箱和冷却箱,所述加热箱和冷却箱的顶部均通过轴承活动镶嵌连接有转管,所述加热箱的底部通过轴承活动镶嵌连接有加热管,所述冷却箱的底部通过轴承活动镶嵌连接有冷却管,所述加热管和冷却管的一端均贯穿转管并延伸至其外部,所述加热管和冷却管的表面均与转管的内壁焊接,所述转管的表面分别安装有驱动组件和搅拌组件,所述加热管的两端分别通过轴承对应活动套设有进气管和出气管,所述冷却管的两端分别通过轴承对应活动套设有进水管和出水管,所述加热箱的底部和冷却箱的顶部之间连通有连通管,所述连通管的表面安装有电控阀一。In order to achieve the above purpose, the utility model provides the following technical solutions: a powder coating binding machine, comprising a heating box and a cooling box, the tops of the heating box and the cooling box are connected with a rotating tube through a bearing movable inlay, and the heating box and the cooling box are connected with a rotating tube. The bottom of the box is connected with a heating pipe through a movable bearing, and the bottom of the cooling box is connected with a cooling pipe through a movable bearing. The surfaces of the heating pipe and the cooling pipe are welded with the inner wall of the rotating pipe. The surface of the rotating pipe is respectively equipped with a driving component and a stirring component. The two ends of the cooling pipe are respectively provided with a water inlet pipe and a water outlet pipe through the corresponding movable sleeves of the bearings, a communication pipe is communicated between the bottom of the heating box and the top of the cooling box, and an electric control valve is installed on the surface of the communication pipe. .
优选的,所述驱动组件包括电机,两个电机的一侧通过螺栓分别与加热箱和冷却箱的表面固定连接,所述电机的转轴固定连接有皮带盘一,所述转管表面的顶部固定套设有皮带盘二,所述皮带盘一和皮带盘二的表面传动连接有皮带。Preferably, the drive assembly includes a motor, one side of the two motors is fixedly connected to the surfaces of the heating box and the cooling box respectively through bolts, the rotating shaft of the motor is fixedly connected with a belt pulley, and the top of the surface of the rotating pipe is fixed The second belt pulley is sleeved, and the surfaces of the first belt pulley and the second belt pulley are connected with a belt through transmission.
优选的,所述搅拌组件包括连接板,所述连接板的一端与转管的表面焊接,所述连接板的底部焊接有竖杆,所述竖杆的表面焊接有搅拌桨一,所述转管的底部焊接有转杆,所述转杆的表面焊接有搅拌桨二。Preferably, the stirring assembly includes a connecting plate, one end of the connecting plate is welded with the surface of the rotating pipe, a vertical rod is welded on the bottom of the connecting plate, and a stirring paddle is welded on the surface of the vertical rod. The bottom of the tube is welded with a rotating rod, and the surface of the rotating rod is welded with two stirring paddles.
优选的,所述加热箱的顶部连通有进料斗,所述冷却箱的底部连通有出料管,所述出料管的表面安装有电控阀二。Preferably, a feeding hopper is communicated with the top of the heating box, and a discharge pipe is communicated with the bottom of the cooling box, and the second electric control valve is installed on the surface of the discharge pipe.
优选的,所述加热箱内腔左侧的底部安装有温度传感器一,所述冷却箱内腔左侧的底部安装有温度传感器二,所述加热管和冷却管表面的底部均套设焊接有螺旋叶片。Preferably, the first temperature sensor is installed at the bottom of the left side of the inner cavity of the heating box, the second temperature sensor is installed at the bottom of the left side of the inner cavity of the cooling box, and the bottoms of the surfaces of the heating pipe and the cooling pipe are sleeved and welded with Spiral blade.
优选的,所述加热箱和冷却箱的表面之间焊接有支撑架,所述进气管、出气管、进水管和出水管的表面均固定套设有加固板,所述加固板的一端分别与加热箱和冷却箱的表面焊接。Preferably, a support frame is welded between the surfaces of the heating box and the cooling box, and the surfaces of the air inlet pipe, the air outlet pipe, the water inlet pipe and the water outlet pipe are fixedly sleeved with reinforcing plates, and one end of the reinforcing plates is respectively connected to the The surfaces of the heating box and cooling box are welded.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
1、本实用新型通过加热箱、冷却箱、转管、加热管、冷却管、驱动组件、搅拌组件、进气管、出气管、进水管、出水管、连通管和电控阀一进行配合,具备搅拌效果好、加热和冷却均匀的优点,解决了现有的金属粉末涂料绑定机在加热和冷却时加热与冷却不均匀,并且搅拌效果差,使得粉末之间并无法均匀融合绑定,影响成品质量的问题。1. The utility model cooperates with a heating box, a cooling box, a rotating pipe, a heating pipe, a cooling pipe, a driving component, a stirring component, an air inlet pipe, an air outlet pipe, a water inlet pipe, a water outlet pipe, a communication pipe and an electric control valve, and has The advantages of good stirring effect and uniform heating and cooling solve the problem that the heating and cooling of the existing metal powder coating binding machine is uneven during heating and cooling, and the stirring effect is poor, so that the powders cannot be evenly fused and bound, affecting the the quality of the finished product.
2、本实用新型通过设置电机、皮带盘一、皮带盘二和皮带,实现对转管、加热管、冷却管和搅拌组件的驱动,使其能进行转动,对物料更好的进行加热、冷却和搅拌,通过设置连接板、竖杆、搅拌桨一、转杆和搅拌桨二,在驱动组件和转管的作用下,对加热箱或冷却箱内需要加热或冷却的物料进行充分搅拌,提高加热或冷却的效率。2. The utility model realizes the driving of the rotating tube, the heating tube, the cooling tube and the stirring component by setting the motor, the first belt pulley, the second belt pulley and the belt, so that it can be rotated, and the material can be heated and cooled better. and stirring, by setting the connecting plate, vertical rod, stirring
附图说明Description of drawings
图1为本实用新型立体结构示意图;1 is a schematic diagram of the three-dimensional structure of the present utility model;
图2为本实用新型加热箱局部剖视立体放大示意图;Fig. 2 is a partial cross-sectional three-dimensional enlarged schematic view of the heating box of the present invention;
图3为本实用新型驱动组件立体放大示意图;FIG. 3 is a three-dimensional enlarged schematic diagram of the drive assembly of the present invention;
图4为本实用新型冷却箱局部剖视立体放大示意图;Fig. 4 is a partial cross-sectional perspective enlarged schematic diagram of the cooling box of the present invention;
图5为本实用新型搅拌组件立体放大示意图。FIG. 5 is a three-dimensional enlarged schematic diagram of the stirring assembly of the present invention.
图中:1加热箱、2冷却箱、3转管、4加热管、5冷却管、6驱动组件、601电机、602皮带盘一、603皮带盘二、604皮带、7搅拌组件、701连接板、702竖杆、703搅拌桨一、704转杆、705搅拌桨二、8进气管、9出气管、10进水管、11出水管、12连通管、13电控阀一、14进料斗、15出料管、16电控阀二、17温度传感器一、18温度传感器二、19螺旋叶片、20支撑架、21加固板。In the picture: 1 heating box, 2 cooling box, 3 rotating pipe, 4 heating pipe, 5 cooling pipe, 6 driving component, 601 motor, 602
具体实施方式Detailed ways
请参阅图1-图5,一种粉末涂料绑定机,包括加热箱1和冷却箱2,加热箱1和冷却箱2的顶部均通过轴承活动镶嵌连接有转管3,加热箱1的底部通过轴承活动镶嵌连接有加热管4,冷却箱2的底部通过轴承活动镶嵌连接有冷却管5,加热管4和冷却管5的一端均贯穿转管3并延伸至其外部,加热管4和冷却管5的表面均与转管3的内壁焊接,转管3的表面分别安装有驱动组件6和搅拌组件7,加热管4的两端分别通过轴承对应活动套设有进气管8和出气管9,冷却管5的两端分别通过轴承对应活动套设有进水管10和出水管11,加热箱1的底部和冷却箱2的顶部之间连通有连通管12,连通管12的表面安装有电控阀一13;Please refer to Figure 1 to Figure 5, a powder coating binding machine, including a
驱动组件6包括电机601,两个电机601的一侧通过螺栓分别与加热箱1和冷却箱2的表面固定连接,电机601的转轴固定连接有皮带盘一602,转管3表面的顶部固定套设有皮带盘二603,皮带盘一602和皮带盘二603的表面传动连接有皮带604,通过设置电机601、皮带盘一602、皮带盘二603和皮带604,实现对转管3、加热管4、冷却管5和搅拌组件7的驱动,使其能进行转动,对物料更好的进行加热、冷却和搅拌;The
搅拌组件7包括连接板701,连接板701的一端与转管3的表面焊接,连接板701的底部焊接有竖杆702,竖杆702的表面焊接有搅拌桨一703,转管3的底部焊接有转杆704,转杆704的表面焊接有搅拌桨二705,通过设置连接板701、竖杆702、搅拌桨一703、转杆704和搅拌桨二705,在驱动组件6和转管3的作用下,对加热箱1或冷却箱2内需要加热或冷却的物料进行充分搅拌,提高加热或冷却的效率;The stirring
加热箱1的顶部连通有进料斗14,冷却箱2的底部连通有出料管15,出料管15的表面安装有电控阀二16,通过设置进料斗14,方便对加热箱1内进行加料,通过设置出料管15和电控阀二16,将冷却箱2内冷却完成的物料顺利排出;The top of the
加热箱1内腔左侧的底部安装有温度传感器一17,冷却箱2内腔左侧的底部安装有温度传感器二18,加热管4和冷却管5表面的底部均套设焊接有螺旋叶片19,通过设置温度传感器一17和温度传感器二18,对加热箱1和冷却箱2内的物料温度进行监控,通过设置螺旋叶片19,转动时可将底部的物料往上输送,避免沉底;A
加热箱1和冷却箱2的表面之间焊接有支撑架20,进气管8、出气管9、进水管10和出水管11的表面均固定套设有加固板21,加固板21的一端分别与加热箱1和冷却箱2的表面焊接,通过设置支撑架20,对加热箱1和冷却箱2进行支撑固定,通过设置加固板21,对进气管8、出气管9、进水管10和出水管11进行加固,避免其随加热管4和冷却管5的转动而转动。A
使用时,将装置通过导线外接电源和控制器,将进气管8通过管道外接蒸汽装置和出气管9外接排气管,将进水管10通过管道外接冷却水装置和出水管11外接排水管,将粉末涂料和颜料通过进料斗14加入到加热箱1内,控制加热箱1上电机601的运行,使皮带盘一602进行转动,进而带动皮带604、皮带盘二603、转管3和加热管4转动,转管3的转动带动连接板701、竖杆702、搅拌桨一703、转杆704和搅拌桨二705转动,对加热箱1内的粉料进行高效均匀搅拌,高温蒸汽通过进气管8进入到加热管4然后从出气管9排出,在经过加热管4时对搅拌的粉料进行加热,并且加热管4进行转动使加热更加的均匀高效,加热搅拌完成后控制电控阀一13的开启,将加热箱1内的粉料排入到冷却箱2内,关闭电控阀一13,在对粉料进行冷却时与加热箱1内的步骤相同,只是将蒸汽更换成冷却水,通过冷却管5对粉料进行均匀高效冷却。When in use, connect the device to external power supply and controller through wires, connect the
综上所述:该粉末涂料绑定机,通过加热箱1、冷却箱2、转管3、加热管4、冷却管5、驱动组件6、搅拌组件7、进气管8、出气管9、进水管10、出水管11、连通管12和电控阀一13进行配合,解决了现有的金属粉末涂料绑定机在加热和冷却时加热与冷却不均匀,并且搅拌效果差,使得粉末之间并无法均匀融合绑定,影响成品质量的问题。To sum up: the powder coating binding machine, through the
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