CN217602670U - Mobile grouting machine for repairing tunnel cracks - Google Patents
Mobile grouting machine for repairing tunnel cracks Download PDFInfo
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- 238000007789 sealing Methods 0.000 abstract description 5
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- 238000003466 welding Methods 0.000 description 2
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Abstract
本实用新型公开了一种移动式隧道裂缝修复用注浆机,包括放置架,位于放置架上端的出料管,位于出料管右侧的第一电机,位于放置架下端的万向轮,位于放置架内侧的控制箱,所述出料管的左侧设置有出料口,所述出料口的外部设置有橡胶气囊,在该移动式隧道裂缝修复用注浆机中,先将喷管套在橡胶气囊的外部,橡胶气囊外部的防滑层与喷管接触后会与喷管进行挤压,避免喷管滑脱,然后通过充气嘴对橡胶气囊进行充气,气体进入橡胶气囊会使得橡胶气囊膨胀,通过橡胶气囊的设置,不仅使得喷管安装在出料口的外部变得更加的紧固,还加强了喷管和出料口连接处的密封性,避免了物料从喷管和出料口连接处泄露。
The utility model discloses a mobile grouting machine for repairing tunnel cracks. The control box is located on the inner side of the placing rack, the left side of the discharge pipe is provided with a discharge port, and the outside of the discharge port is provided with a rubber air bag. The tube is sleeved on the outside of the rubber airbag. The anti-skid layer outside the rubber airbag will squeeze the nozzle after contacting the nozzle to prevent the nozzle from slipping. Then the rubber airbag is inflated through the inflation nozzle. Expansion, through the setting of the rubber airbag, not only makes the nozzle installed on the outside of the discharge port more tightly, but also strengthens the sealing of the connection between the nozzle and the discharge port, avoiding the material from the nozzle and the discharge port. Leakage at the mouth connection.
Description
技术领域technical field
本实用新型属于注浆机相关技术领域,具体涉及一种移动式隧道裂缝修复用注浆机。The utility model belongs to the technical field of grouting machines, in particular to a mobile grouting machine for repairing tunnel cracks.
背景技术Background technique
注浆机是一种与建筑工程的机器,其主要是建筑工程、地下工程裂缝补强的首选设备,注浆机主要由电钻、机箱、支架、料杯、泵浦、三通、压力表、高压管以及开关阀组组成,结构设计科学简易,不需特殊训练即可维修,其利用机械的动力,将液体的止水剂可有效灌注至0.1mm的细微裂缝中,施工效率较传统技术快三倍以上,防水止漏效果更为持久有效,是建筑工程、地下工程、水利工程、环保工程、市政、地铁、隧道、涵洞工程止渗堵漏施工、裂缝补强的首选设备,是专业止水施工者最佳的选择,所以一种移动式隧道裂缝修复用注浆机必不可少。Grouting machine is a kind of machine related to construction engineering. It is mainly the preferred equipment for crack reinforcement in construction engineering and underground engineering. It is composed of high-pressure pipe and switch valve group. The structure design is scientific and simple, and it can be repaired without special training. It uses the power of the machine to effectively pour the liquid water-stopping agent into the fine cracks of 0.1mm, and the construction efficiency is faster than the traditional technology. More than three times, the waterproof and leak-proof effect is more lasting and effective. It is the first choice for construction, underground engineering, water conservancy engineering, environmental protection engineering, municipal, subway, tunnel, and culvert projects. The best choice for water builders, so a mobile grouting machine for tunnel crack repair is essential.
经检索,公开号为CN 216740736 U的专利文件公开了一种建筑堵漏施工用具有调节功能的灌浆机,包括:灌浆机主体机架和压力泵,所述灌浆机主体机架的表面安装有压力泵,所述压力泵的一端安装有驱动电钻,所述压力泵远离驱动电钻的一端连接有高压管,所述灌浆机主体机架的表面还安装有配电柜,所述压力泵的表面还连接有料杯桶,连接板,连接在所述灌浆机主体机架的表面,所述连接板的内部贯穿连接有防滑脚撑,该建筑堵漏施工用具有调节功能的灌浆机,通过防滑脚撑对装置的稳定支撑,以达到装置可进行定点制动的目的,且通过按压卡扣,使卡扣贯穿固定柱表面开设的不同位置的圆形插槽内,从而达到扶杆可进行调节的目的,但是使用者在使用移动式隧道裂缝修复用注浆机时可能因为喷管和出料口连接处密封效果不好从而导致物料从喷管和出料口连接处泄露。After retrieval, the patent document with the publication number of CN 216740736 U discloses a grouting machine with an adjustment function for building leakage plugging construction, including: a main frame of the grouting machine and a pressure pump, and the surface of the main frame of the grouting machine is installed with A pressure pump, one end of the pressure pump is installed with a driving electric drill, the end of the pressure pump away from the driving electric drill is connected with a high-pressure pipe, and a power distribution cabinet is also installed on the surface of the main frame of the grouting machine, and the surface of the pressure pump is A material cup bucket and a connecting plate are also connected to the surface of the main frame of the grouting machine, and the interior of the connecting plate is connected with a non-slip foot support. It supports the stable support of the device, so as to achieve the purpose that the device can perform fixed-point braking, and by pressing the buckle, the buckle penetrates through the circular slots in different positions on the surface of the fixed column, so as to achieve the adjustable support rod. However, when the user uses the mobile tunnel crack repair grouting machine, the sealing effect of the connection between the nozzle and the discharge port may be poor, which may cause the material to leak from the connection between the nozzle and the discharge port.
实用新型内容Utility model content
本实用新型的目的在于提供一种移动式隧道裂缝修复用注浆机,以解决上述背景技术中提出使用者在使用移动式隧道裂缝修复用注浆机时可能因为喷管和出料口连接处密封效果不好从而导致物料从喷管和出料口连接处泄露的问题。The purpose of the present utility model is to provide a mobile grouting machine for repairing tunnel cracks, so as to solve the problem in the above-mentioned background technology that users may use the mobile grouting machine for repairing tunnel cracks because of the connection between the nozzle and the discharge port. The sealing effect is not good, which leads to the problem of material leakage from the connection between the nozzle and the discharge port.
为实现上述目的,本实用新型提供如下技术方案:一种移动式隧道裂缝修复用注浆机,包括放置架,位于放置架上端的出料管,位于出料管右侧的第一电机,位于放置架下端的万向轮,位于放置架内侧的控制箱,所述出料管的左侧设置有出料口,所述出料口的外部设置有橡胶气囊,所述橡胶气囊的上端设置有充气嘴,所述橡胶气囊的外部设置有防滑层,所述橡胶气囊的外部且位于防滑层的外侧设置有喷管,所述第一电机与外部电源电性连接。In order to achieve the above purpose, the present utility model provides the following technical solutions: a mobile grouting machine for repairing tunnel cracks, comprising a placing rack, a discharge pipe located at the upper end of the placing rack, and a first motor located on the right side of the discharge pipe, located on the The universal wheel at the lower end of the placing rack is located in the control box inside the placing rack, the left side of the discharge pipe is provided with a discharge port, the outside of the discharge port is provided with a rubber air bag, and the upper end of the rubber air bag is provided with a discharge port. In the inflation nozzle, an anti-skid layer is provided outside the rubber airbag, a nozzle is provided outside the rubber airbag and located on the outside of the anti-skid layer, and the first motor is electrically connected to an external power source.
优选的,所述出料管的上端设置有进料斗,所述进料斗的上端设置有盖子,所述盖子的上端设置有连接盘,所述连接盘的上端设置有第二电机,所述第二电机的下端且位于进料斗的内部设置有输出轴,所述输出轴的外部设置有连接环,所述连接环的外部设置有转动杆,所述第二电机与外部电源电性连接。Preferably, the upper end of the discharge pipe is provided with a feeding hopper, the upper end of the feeding hopper is provided with a cover, the upper end of the cover is provided with a connecting plate, and the upper end of the connecting plate is provided with a second motor, so An output shaft is arranged at the lower end of the second motor and inside the feeding hopper, a connecting ring is arranged outside the output shaft, a rotating rod is arranged outside the connecting ring, and the second motor is electrically connected to an external power supply. connect.
优选的,所述连接盘是一种实心的圆盘形结构,所述第二电机通过连接盘和紧固螺母与盖子固定连接。Preferably, the connecting plate is a solid disc-shaped structure, and the second motor is fixedly connected to the cover through the connecting plate and a fastening nut.
优选的,所述输出轴是一种实心的圆柱体结构,所述连接环的内径等于输出轴的外径。Preferably, the output shaft is a solid cylindrical structure, and the inner diameter of the connecting ring is equal to the outer diameter of the output shaft.
优选的,所述转动杆共设置有两根,两根所述转动杆与连接环通过焊接的方式进行固定连接,所述转动杆与连接环均是采用不锈钢材料制作而成的。Preferably, there are two rotating rods in total, and the two rotating rods are fixedly connected to the connecting ring by welding, and the rotating rod and the connecting ring are both made of stainless steel.
优选的,所述橡胶气囊是一种圆柱体结构,所述橡胶气囊的内径等于出料口的外径,所述橡胶气囊与出料口通过套接的方式进行连接。Preferably, the rubber airbag is of a cylindrical structure, the inner diameter of the rubber airbag is equal to the outer diameter of the discharge port, and the rubber airbag and the discharge port are connected by a sleeve connection.
优选的,所述防滑层的内径等于橡胶气囊的外径,所述防滑层与橡胶气囊通过套接的方式进行连接,所述防滑层是采用橡胶材料制作而成的。Preferably, the inner diameter of the anti-skid layer is equal to the outer diameter of the rubber airbag, the anti-skid layer and the rubber airbag are connected by sleeve connection, and the anti-skid layer is made of rubber material.
优选的,所述万向轮共设置有四个,四个所述万向轮位于放置架下端四个拐角位置处,四个所述万向轮的直径大小是一致的。Preferably, there are four universal wheels in total, the four universal wheels are located at four corner positions of the lower end of the placing rack, and the diameters of the four universal wheels are the same.
与现有技术相比,本实用新型提供了一种移动式隧道裂缝修复用注浆机,具备以下有益效果:Compared with the existing technology, this utility model provides a migrant tunnel crack repair machine, which has the following useful effects:
1、在该移动式隧道裂缝修复用注浆机中,先将喷管套在橡胶气囊的外部,橡胶气囊外部的防滑层与喷管接触后会与喷管进行挤压,避免喷管滑脱,然后通过充气嘴对橡胶气囊进行充气,气体进入橡胶气囊会使得橡胶气囊膨胀,通过橡胶气囊的设置,不仅使得喷管安装在出料口的外部变得更加的紧固,还加强了喷管和出料口连接处的密封性,避免了物料从喷管和出料口连接处泄露。1. In this mobile tunnel crack repair grouting machine, the nozzle is first sleeved on the outside of the rubber air bag, and the anti-slip layer outside the rubber air bag will squeeze the nozzle after contacting the nozzle to prevent the nozzle from slipping. Then the rubber air bag is inflated through the inflation nozzle, and the gas entering the rubber air bag will make the rubber air bag expand. The tightness of the connection of the discharge port prevents the material from leaking from the connection between the nozzle and the discharge port.
2、在该移动式隧道裂缝修复用注浆机中,先打开盖子将物料加入进料斗,然后将第二电机与外部电源进行连接,第二电机工作带动输出轴转动从而带来转动杆转动,转动杆会在进料斗内部对物料进行搅拌,通过转动杆的设置,使得在使用移动式隧道裂缝修复用注浆机时物料在进料斗的内部可以充分的混合,避免了物料混合不均影响修复的效果。2. In this mobile grouting machine for tunnel crack repair, first open the cover and put the material into the feeding hopper, then connect the second motor to the external power supply, and the second motor works to drive the output shaft to rotate, thereby causing the rotating rod to rotate , The rotating rod will stir the material inside the feeding hopper. Through the setting of the rotating rod, the material can be fully mixed inside the feeding hopper when the mobile tunnel crack repair grouting machine is used, which avoids the undesired mixing of materials. affect the repair effect.
附图说明Description of drawings
图1为本实用新型移动式隧道裂缝修复用注浆机整体的结构示意图。FIG. 1 is a schematic structural diagram of the whole of the mobile tunnel crack repairing grouting machine of the present invention.
图2为本实用新型移动式隧道裂缝修复用注浆机安装了盖子和第二电机的结构示意图。FIG. 2 is a schematic structural diagram of a mobile grouting machine for repairing tunnel cracks of the present invention with a cover and a second motor installed.
图3为本实用新型移动式隧道裂缝修复用注浆机进料斗内部的结构示意图。Figure 3 is a schematic structural diagram of the interior of the feed hopper of the mobile grouting machine for repairing tunnel cracks of the present invention.
图4为本实用新型移动式隧道裂缝修复用注浆机橡胶气囊放大的结构示意图。Figure 4 is an enlarged structural schematic diagram of the rubber airbag of the mobile grouting machine for repairing tunnel cracks of the present invention.
图5为本实用新型移动式隧道裂缝修复用注浆机安装料喷管的结构示意图。Figure 5 shows a schematic diagram of the structure of the sake of the grouting machine in the bornefine injection in this practical new mobile tunnel.
图中:1、第一电机;2、控制箱;3、放置架;4、万向轮;5、充气嘴; 6、橡胶气囊;7、防滑层;8、出料管;9、出料口;10、进料斗;11、盖子;12、连接盘;13、第二电机;14、输出轴;15、转动杆;16、连接环;17、喷管。In the picture: 1. The first motor; 2. The control box; 3. The rack; 4. The universal wheel; 5. The inflation nozzle; 6. The rubber air bag; 7. The anti-skid layer; mouth; 10, feeding hopper; 11, cover; 12, connecting plate; 13, second motor; 14, output shaft; 15, rotating rod; 16, connecting ring; 17, nozzle.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型提供了如图1-5所示的移动式隧道裂缝修复用注浆机,一种移动式隧道裂缝修复用注浆机,包括放置架3,位于放置架3上端的出料管8,位于出料管8右侧的第一电机1,位于放置架3下端的万向轮4,位于放置架 3内侧的控制箱2,出料管8的左侧设置有出料口9,出料口9的外部设置有橡胶气囊6,橡胶气囊6的上端设置有充气嘴5,橡胶气囊6的外部设置有防滑层7,橡胶气囊6的外部且位于防滑层7的外侧设置有喷管17,第一电机1 与外部电源电性连接。The utility model provides a mobile grouting machine for repairing tunnel cracks as shown in Figs. , the
如图2所示,为了使得第二电机13的放置变得更加的稳定,出料管8的上端设置有进料斗10,进料斗10的上端设置有盖子11,盖子11的上端设置有连接盘12,连接盘12的上端设置有第二电机13,第二电机13的下端且位于进料斗10的内部设置有输出轴14,输出轴14的外部设置有连接环16,连接环16的外部设置有转动杆15,第二电机13与外部电源电性连接,连接盘 12是一种实心的圆盘形结构,第二电机13通过连接盘12和紧固螺母与盖子 11固定连接,先将第二电机13和连接盘12进行连接,然后将第二电机13通过连接盘12和紧固螺母固定在盖子11的上端,通过连接盘12的设置,使得第二电机13的放置变得更加的稳定。As shown in FIG. 2, in order to make the placement of the
如图2所示,为了使得转动杆15可以更好的安装与拆卸,输出轴14是一种实心的圆柱体结构,连接环16的内径等于输出轴14的外径,先将连接环16套接在输出轴14的外部,然后将连接环16与输出轴14通过紧固螺母进行固定,通过连接环16的设置,方便了对转动杆15的安装与拆卸,使得转动杆15的安装变得更加的便捷。As shown in FIG. 2 , in order to enable better installation and disassembly of the
如图3所示,为了使得进料斗10内部的物料可以充分的混合,转动杆15 共设置有两根,两根转动杆15与连接环16通过焊接的方式进行固定连接,转动杆15与连接环16均是采用不锈钢材料制作而成的,将第二电机13与外部电源进行连接,第二电机13工作带动输出轴14转动从而带来转动杆15转动,转动杆15会在进料斗10内部对物料进行搅拌,通过转动杆15的设置,使得在使用移动式隧道裂缝修复用注浆机时物料在进料斗10的内部可以充分的混合,避免了物料混合不均影响修复的效果。As shown in FIG. 3 , in order to make the materials inside the
如图4所示,为了使得出料口9和喷管17连接处的密封性更好,橡胶气囊6是一种圆柱体结构,橡胶气囊6的内径等于出料口9的外径,橡胶气囊6 与出料口9通过套接的方式进行连接,通过充气嘴5对橡胶气囊6进行充气,气体进入橡胶气囊6会使得橡胶气囊6膨胀,通过橡胶气囊6的设置,不仅使得喷管17安装在出料口9的外部变得更加的紧固,还加强了喷管17和出料口9连接处的密封性,避免了物料从喷管17和出料口9连接处泄露。As shown in Figure 4, in order to make the sealing of the
如图5所示,为了避免喷管17从橡胶气囊6的外部滑脱,防滑层7的内径等于橡胶气囊6的外径,防滑层7与橡胶气囊6通过套接的方式进行连接,防滑层7是采用橡胶材料制作而成的,先将喷管17套在橡胶气囊6的外部,橡胶气囊6外部的防滑层7与喷管17接触后会与喷管17进行挤压,通过防滑层7的设置,避免了喷管17从橡胶气囊6的外部滑脱滑脱,从而使得喷管 17可以更好的安装在出料口9的外部。As shown in FIG. 5 , in order to prevent the
如图1所示,为了使得移动式隧道裂缝修复用注浆机可以更好的进行移动,万向轮4共设置有四个,四个万向轮4位于放置架3下端四个拐角位置处,四个万向轮4的直径大小是一致的,当使用移动式隧道裂缝修复用注浆机的时候,就可以使得万向轮4与地面接触,进而通万向轮4实现对移动式隧道裂缝修复用注浆机的移动。As shown in FIG. 1 , in order to make the mobile grouting machine for repairing tunnel cracks move better, there are four
本实用新型工作原理:通过万向轮4将移动式隧道裂缝修复用注浆机移动到需要使用的位置,通过万向轮4的设置,方便了移动式隧道裂缝修复用注浆机的移动,使得移动式隧道裂缝修复用注浆机的移动变得更加的便捷,在使用移动式隧道裂缝修复用注浆机时,先将喷管17套在橡胶气囊6的外部,橡胶气囊6外部的防滑层7与喷管17接触后会与喷管17进行挤压,避免喷管17滑脱,然后通过充气嘴5对橡胶气囊6进行充气,气体进入橡胶气囊6 会使得橡胶气囊6膨胀,通过橡胶气囊6的设置,不仅使得喷管17安装在出料口9的外部变得更加的紧固,还加强了喷管17和出料口9连接处的密封性,避免了物料从喷管17和出料口9连接处泄露,接着打开盖子11将物料加入进料斗10,然后将第二电机13与外部电源进行连接,第二电机13工作带动输出轴14转动从而带来转动杆15转动,转动杆15会在进料斗10内部对物料进行搅拌,通过转动杆15的设置,使得在使用移动式隧道裂缝修复用注浆机时物料在进料斗10的内部可以充分的混合,避免了物料混合不均影响修复的效果,这时将第一电机1与外部电源进行连接,按下安装在控制箱2上端的开关按钮,使得物料通过喷管17喷出。The working principle of the utility model: the mobile grouting machine for repairing tunnel cracks is moved to the position that needs to be used through the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model, All should be included within the protection scope of the present invention.
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