CN217597901U - Multifunctional flattening pushing machine - Google Patents
Multifunctional flattening pushing machine Download PDFInfo
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- CN217597901U CN217597901U CN202221167664.3U CN202221167664U CN217597901U CN 217597901 U CN217597901 U CN 217597901U CN 202221167664 U CN202221167664 U CN 202221167664U CN 217597901 U CN217597901 U CN 217597901U
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- 230000007246 mechanism Effects 0.000 claims abstract description 92
- 238000003825 pressing Methods 0.000 claims description 30
- 238000001125 extrusion Methods 0.000 claims 4
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- 239000000919 ceramic Substances 0.000 abstract description 6
- 230000009471 action Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
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- 238000013508 migration Methods 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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Abstract
The utility model provides a multi-functional ejecting machine that flattens belongs to ceramic fibre and carries technical field. The problem of can not realize among the prior art that the material flattens according to different specification and dimension and pushes out is solved. It includes first frame, second frame, pressure plate mechanism, push pedal mechanism, ejecting device and two track mechanisms, the second rack-mount is in first frame, one side in the second frame is installed to pressure plate mechanism, push pedal mechanism slidable mounting just sets up with pressure plate mechanism relatively in the second frame, push pedal mechanism links to each other with drive arrangement, drive arrangement installs the middle part in first frame, ejecting device installs the bottom in first frame, first frame slidable mounting is between two track mechanisms. It is mainly used for producing ceramic fiber blankets.
Description
Technical Field
The utility model belongs to the technical field of ceramic fibre carries, especially relate to a multi-functional release machine that flattens.
Background
At present, the production, flattening and cutting of the ceramic fiber blanket on an automatic production line are finished by manually placing the ceramic fiber blanket on a cutting machine. The manual flattening and the cutting according to the size are finished by 3-4 persons in a coordinated way, and the limitation of the manual finishing application is mainly reflected in that: on one hand, the operation is assisted by multiple persons, the operation is synchronous, the working efficiency is reduced, the operation can only be applied to a working environment with low efficiency requirement, the working process is complex, the labor intensity is high, the working efficiency is low, the severe working environment causes damage to the health of operators, and the operation is dangerous; on the other hand, for products which are pressed and cut manually, the size of each specification is not standard, the effect is not good, and the application limitation is caused. Manual operation is not easy to realize automatic assembly line operation of users, the working environment is poor, the noise is generated, and the human body is harmed, so that the production efficiency is low and the production cost is high; also causes the nonstandard variety and specification and the quality can not be ensured.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing a multi-functional pusher that flattens to can not realize among the solution prior art that the material pushes out according to different specification and dimension and flattens the problem.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a multi-functional ejecting machine that flattens, includes first frame, second frame, clamp plate mechanism, push pedal mechanism, ejecting device and two track mechanisms, the second rack-mount is in first frame, one side in the second frame is installed to clamp plate mechanism, push pedal mechanism slidable mounting just sets up relatively with clamp plate mechanism in the second frame, push pedal mechanism links to each other with drive arrangement, drive arrangement installs the middle part in first frame, ejecting device installs the bottom in first frame, first frame slidable mounting is between two track mechanisms.
Furthermore, the pressing plate mechanism is arranged on the second frame through the upper frame.
Furthermore, a fixing baffle is vertically arranged at one end of the upper end face of the second rack, the fixing baffle is arranged in parallel with the track mechanism and is vertically arranged with the push plate mechanism, a guide mechanism is arranged on the second rack, and the guide mechanism and the push plate mechanism are arranged on the same side.
Furthermore, the pressing plate mechanism comprises a pressing plate and two pressing plate components, and the two pressing plate components are symmetrically arranged on the pressing plate.
Further, the pressing plate assembly comprises a guide rod, a cylinder bottom plate, rollers and a hinged support, the pressing plate is connected with the guide rail through a support, the cylinder is installed on the cylinder bottom plate, the support is connected with the output end of the cylinder, the hinged support is installed on two sides of the cylinder bottom plate, the two rollers are symmetrically installed on the upper side and the lower side of the hinged support, the guide rod is slidably installed between the two rollers of the symmetry, and the cylinder bottom plate is installed on the upper rack.
Furthermore, the driving device comprises a supporting side angle type supporting unit, a fixed side foot type supporting unit and a ball screw, two ends of the ball screw are respectively installed in the supporting side angle type supporting unit and the fixed side foot type supporting unit, the supporting side angle type supporting unit and the fixed side foot type supporting unit are both installed on the first rack, a nut seat is installed on the ball screw in a sliding mode, and the upper end face of the nut seat is connected with the bottom of the push plate mechanism.
Furthermore, the bilateral symmetry of ball is equipped with the slide rail, and two slide rails are all installed in first frame, slidable mounting has the slide rail slider on the slide rail, the slide rail slider is connected with push pedal mechanism bottom.
Furthermore, the ball screw is connected with the servo motor through a coupler, and the servo motor is installed on the first rack.
Furthermore, one side of the two slide rails is provided with a limiting block, and the limiting block is arranged opposite to the servo motor.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses the not unidimensional differentiation of material is released to needs, can change the real-time material basic information that updates of parameter through drive arrangement, according to calculation needs propulsive distance at every turn, drive arrangement satisfies release and requirement and function that flattens, realize the utilization of equipment maximize, through push pedal mechanism, ejecting device, pressure plate mechanism, drive arrangement, the compound motion of mechanisms such as track mechanism, wherein ejecting device adopts the cylinder drive, constitute by cylinder and walking wheel among the ejecting device, the walking wheel can drive whole portion's machine and remove. The ball screw is driven by the servo motor to drive the push plate mechanism to move, the error can reach a millimeter level, the distance pushed out can be controlled by a program according to an instruction, the push plate mechanism is stable in motion, accurate in position and adjustable in speed. The guide mechanism realizes that the material stack enters the conveying part and can play a role in guiding. The driving device adopts the design that the servo motor is matched with the ball screw, so that the resistance is small, the loss is small, the occupied space is small, and the working efficiency is improved when the push-out mechanism is pushed out. The pressure plate mechanism is driven by double cylinders, the guide rods drive the pressure plates to press downwards under the guide of the rollers on the two sides, the material stacks are pushed to the waiting area by the pressure plate mechanism, and the pressure plate mechanism moves downwards quickly to press the material stacks flatly and tightly. The machine realizes the function of cutting chemical fiber products such as rock wool, ceramic fiber and the like according to sections. The working efficiency is improved, the process steps are simplified, the ginseng and the functions are effectively avoided, the labor intensity of people is reduced, and the economic cost is saved.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. In the drawings:
fig. 1 is a schematic structural view of a multifunctional flattening and ejecting machine according to the present invention;
fig. 2 is a schematic structural diagram of the platen mechanism according to the present invention;
fig. 3 is a schematic structural diagram of the driving device according to the present invention.
1: first frame, 2: second frame, 3: fixed baffle, 4: upper frame, 5: pressing plate mechanism, 5-1: pressing plate, 5-2: guide rod, 5-3: cylinder bottom plate, 5-4: roller, 5-5: support, 5-6: free bearing, 6: push plate mechanism, 7: guide mechanism, 8: drive device, 8-1: stopper, 8-2: supporting side corner type supporting unit, 8-3: nut seat, 8-4: slide rail slider, 8-5: fixed side foot type support unit, 8-6: ball screw, 8-7: servo motor, 8-8: coupling, 9: ejector, 10: a track mechanism.
Detailed Description
The technical solution in the embodiment of the present invention will be clearly and completely explained below with reference to the drawings in the embodiment of the present invention. It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict, and the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments.
The embodiment is described with reference to fig. 1, which discloses a multifunctional flattening pushing-out machine, comprising a first frame 1, a second frame 2, a pressing plate mechanism 5, a pushing plate mechanism 6, a pushing device 9 and two track mechanisms 10, wherein the second frame 2 is installed on the first frame 1, the pressing plate mechanism 5 is installed on one side of the second frame 2, the pushing plate mechanism 6 is slidably installed on the second frame 2 and is arranged opposite to the pressing plate mechanism 5, the pushing plate mechanism 6 is connected with a driving device 8, the driving device 8 is installed at the middle part of the first frame 1, the output end of the pushing device 9 is installed at the bottom of the first frame 1 through a bolt, the fixed end of the pushing device 9 is fixed on the ground, the first frame 1 is slidably installed between the two track mechanisms 10, the track mechanisms 10 are installed on the ground, and a traveling wheel is installed at each of four corners of the first frame 1.
The device comprises an upstream conveying device, a material stack is conveyed to a second rack 2 of the device through the upstream conveying device, the material stack is stopped when reaching a specified position under the action of a conveying roller, after an in-place signal detects the material stack, a driving device 8 drives a push plate mechanism 6 to horizontally move towards the direction of the material stack, after the push plate mechanism 6 moves to the specified position, the material stack is compacted and flattened through a pressing plate mechanism 5, after all actions are completed by the push plate mechanism 6, a cylinder in a pushing device 9 drives the whole device to return to an initial position, so that the device completes one circulation action, the device distinguishes different sizes of materials needing to be pushed, changes parameters through the driving device 8 and updates basic material information in real time, and according to the distance needing to be pushed each time, the driving device 8 meets the requirements and functions of pushing and flattening, the utilization maximization of the device can be realized, the sizes of the compacted material stacks can be guaranteed to be the same, the problem that each size of products after being manually flattened and cut is nonstandard is solved, the effect is poor, the risk of the size of the material stacks can be conveniently cut, the working efficiency can be improved, the harm of the physical stack quality of the product after being pressed is reduced, and the quality of the product produced by people is guaranteed.
Wherein, ejecting device 9 adopts the cylinder drive, and ejecting device 9 is made by cylinder and walking wheel, starts the cylinder, can drive whole device through the walking wheel and remove.
Wherein, drive arrangement 8 hides below the transport roller, can require program control adjustment distance of removal according to material basic information during horizontal migration, and the error can reach the millimeter, make push pedal mechanism 6 steady high-efficient in the motion process, and the horizontal movement is fast, the work efficiency of equipment has been improved, install proximity sensor and hard stop device respectively at the both ends of first frame 1, detect push pedal mechanism's walking position, prevent to walk the dislocation, treat that the dislocation has the signal near the sensor after, drive arrangement 8 stops, treat that all materials accomplish the release action after, make push pedal mechanism 6 return completely through drive arrangement 8, after return signal senses the signal, push pedal mechanism 6 gets back to initial position.
Wherein ejecting device is driven by a cylinder, and the cylinder is led downwards at both sides guide bar, and pushing equipment walks in track mechanism 10 through the walking wheel, and wherein the both ends of track mechanism 10 are equipped with spacing subassembly, can prevent that the device from dashing out the track, and ejecting device 9 can the fine-tuning distance of releasing, and after proximity switch detected the signal that targets in place, ejecting device 9 carried out work again.
Referring to fig. 1 to illustrate the present embodiment, the pressing plate mechanism 5 is mounted on the second frame 2 through the upper frame 4, one end of the upper end surface of the second frame 2 is vertically provided with the fixed baffle 3, the fixed baffle 3 is parallel to the rail mechanism 10 and is vertically provided with the pushing plate mechanism 6, the second frame 2 is provided with the guiding mechanism 7, and the guiding mechanism 7 is arranged on the same side as the pushing plate mechanism 6.
After the material stack is conveyed to the second machine frame 2, the material stack is guided by the guide mechanism 7, and the material stack is stopped when reaching the position of the fixed baffle 3 under the action of the conveying roller.
Referring to fig. 1-2 to illustrate the embodiment, the pressing plate mechanism 5 includes a pressing plate 5-1 and two pressing plate assemblies, the two pressing plate assemblies are symmetrically installed on the pressing plate 5-1, the pressing plate assemblies include a guide rod 5-2, a cylinder bottom plate 5-3, rollers 5-4 and hinged supports 5-6, the pressing plate 5-1 is connected with the guide rail 5-2 through the support 5-5, the cylinder is installed on the cylinder bottom plate 5-3, the support 5-5 is connected with an output end of the cylinder, the hinged supports 5-6 are installed on two sides of the cylinder bottom plate 5-3, the two rollers 5-4 are symmetrically installed on two upper and lower sides of the hinged supports 5-6, the guide rod 5-2 is slidably installed between the two symmetrical rollers 5-4, and the cylinder bottom plate 5-3 is installed on the upper frame 4.
After the in-place signal detects the material stack, the push plate mechanism 6 pushes the material stack to the position below the pressure plate 5-1, and then the air cylinder is started, so that the guide rod 5-2 moves downwards through the roller 5-4, the pressure plate 5-1 moves downwards quickly, and the materials below can be flattened and compacted according to the required size.
The embodiment is described with reference to fig. 1-3, the driving device includes a supporting side angle type supporting unit 8-2, a fixed side foot type supporting unit 8-5 and a ball screw 8-6, two ends of the ball screw 8-6 are respectively installed in the supporting side angle type supporting unit 8-2 and the fixed side foot type supporting unit 8-5, the supporting side angle type supporting unit 8-2 and the fixed side foot type supporting unit 8-5 are both installed on a first frame 1, slide rails are symmetrically arranged on two sides of the ball screw 8-6, both slide rails are installed on the first frame 1 through bolts, slide rail sliders 8-4 are slidably installed on the slide rails, the slide rail sliders 8-4 are connected with the bottom of a push plate mechanism 6, nut seats 8-3 are installed on the ball screw 8-6, and the upper end surface of the nut seats 8-3 is connected with the bottom of the push plate mechanism 6. The ball screw 8-6 is connected with the servo motor 8-7 through a coupler 8-8, the servo motor 8-7 is installed on the first rack 1, a limiting block 8-1 is installed on one side of each of the two sliding rails, and the limiting block 8-1 is arranged opposite to the servo motor 8-7.
The servo motor 8-7 is started to drive the ball screw 8-6 to rotate, the nut seat 8-3 drives the push plate mechanism 6 to slide on the two slide rails through the slide rail slide blocks 8-4, the push plate mechanism 6 can horizontally move towards the direction of the material stack to push the material stack to the position below the press plate 5-1, the ball screw 8-6 is driven by the servo motor 8-7 to drive the push plate mechanism 6 to move, errors can reach millimeter level, the push distance can be controlled by a program according to instructions, the push plate mechanism 6 is stable in motion, accurate in position and adjustable in speed, the driving device 8 adopts the design that the servo motor 8-7 drives the ball screw 8-6, resistance is small during pushing, loss is small, occupied space is small, and working efficiency is improved.
Wherein, one side of two slide rails is installed with stopper 8-1, avoids slide rail slider 8-4 to drop from the slide rail.
The embodiment of the present invention disclosed above is only used to help illustrate the present invention. The examples are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention.
Claims (9)
1. The utility model provides a multi-functional throw-out machine that flattens which characterized in that: including first frame (1), second frame (2), clamp plate mechanism (5), push pedal mechanism (6), ejecting device (9) and two track mechanism (10), install on first frame (1) second frame (2), one side in second frame (2) is installed in clamp plate mechanism (5), push pedal mechanism (6) slidable mounting just sets up relatively with clamp plate mechanism (5) on second frame (2), push pedal mechanism (6) link to each other with drive arrangement (8), the middle part in first frame (1) is installed in drive arrangement (8), the bottom in first frame (1) is installed to ejecting device (9) output, first frame (1) slidable mounting is between two track mechanism (10).
2. The multi-function flattening extrusion machine of claim 1, wherein: the pressing plate mechanism (5) is installed on the second rack (2) through the upper rack (4).
3. The multi-function flattening extrusion machine of claim 1, wherein: second frame (2) up end one end is equipped with fixed stop (3) perpendicularly, fixed stop (3) and track mechanism (10) parallel arrangement just set up perpendicularly with push pedal mechanism (6), be equipped with guiding mechanism (7) on second frame (2), guiding mechanism (7) and push pedal mechanism (6) homonymy set up.
4. A multi-function flattening out extruder, according to claim 2, wherein: the pressing plate mechanism (5) comprises a pressing plate (5-1) and two pressing plate components, and the two pressing plate components are symmetrically arranged on the pressing plate (5-1).
5. A multi-function flattening out extruder, according to claim 4, wherein: the pressing plate assembly comprises a guide rod (5-2), a cylinder bottom plate (5-3), rollers (5-4) and a hinged support (5-6), the pressing plate (5-1) is connected with the guide rod (5-2) through a support (5-5), the cylinder is installed on the cylinder bottom plate (5-3), the support (5-5) is connected with the output end of the cylinder, the hinged support (5-6) is installed on each of two sides of the cylinder bottom plate (5-3), the two rollers (5-4) are symmetrically installed on each of the upper side and the lower side of the hinged support (5-6), the guide rod (5-2) is slidably installed between the two symmetrical rollers (5-4), and the cylinder bottom plate (5-3) is installed on the upper rack (4).
6. The multi-function flattening extrusion machine of claim 1, wherein: the driving device comprises a supporting side angle type supporting unit (8-2), a fixing side foot type supporting unit (8-5) and a ball screw (8-6), wherein two ends of the ball screw (8-6) are respectively installed in the supporting side angle type supporting unit (8-2) and the fixing side foot type supporting unit (8-5), the supporting side angle type supporting unit (8-2) and the fixing side foot type supporting unit (8-5) are both installed on a first machine frame (1), a nut seat (8-3) is installed on the ball screw (8-6), and the upper end face of the nut seat (8-3) is connected with the bottom of a push plate mechanism (6).
7. A multi-function flattening out extruder, according to claim 6, wherein: the two sides of the ball screw (8-6) are symmetrically provided with slide rails, the two slide rails are arranged on the first rack (1), slide rail slide blocks (8-4) are arranged on the slide rails in a sliding mode, and the slide rail slide blocks (8-4) are connected with the bottom of the push plate mechanism (6).
8. A multi-function flattening out extruder, according to claim 6, wherein: the ball screw (8-6) is connected with the servo motor (8-7) through a coupler (8-8), and the servo motor (8-7) is installed on the first frame (1).
9. The multi-function flattening extrusion machine of claim 7, wherein: one side of each of the two sliding rails is provided with a limiting block (8-1), and the limiting blocks (8-1) are arranged opposite to the servo motors (8-7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221167664.3U CN217597901U (en) | 2022-05-16 | 2022-05-16 | Multifunctional flattening pushing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221167664.3U CN217597901U (en) | 2022-05-16 | 2022-05-16 | Multifunctional flattening pushing machine |
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| CN217597901U true CN217597901U (en) | 2022-10-18 |
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| CN202221167664.3U Active CN217597901U (en) | 2022-05-16 | 2022-05-16 | Multifunctional flattening pushing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115008811A (en) * | 2022-05-16 | 2022-09-06 | 哈尔滨博实自动化股份有限公司 | A multifunctional flattening extruder and method of using the same |
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2022
- 2022-05-16 CN CN202221167664.3U patent/CN217597901U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115008811A (en) * | 2022-05-16 | 2022-09-06 | 哈尔滨博实自动化股份有限公司 | A multifunctional flattening extruder and method of using the same |
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