CN217594483U - Large-scale rubbish making beating processing apparatus - Google Patents
Large-scale rubbish making beating processing apparatus Download PDFInfo
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- CN217594483U CN217594483U CN202220608021.1U CN202220608021U CN217594483U CN 217594483 U CN217594483 U CN 217594483U CN 202220608021 U CN202220608021 U CN 202220608021U CN 217594483 U CN217594483 U CN 217594483U
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- 238000010009 beating Methods 0.000 title claims abstract description 241
- 239000010813 municipal solid waste Substances 0.000 title abstract description 8
- 238000003756 stirring Methods 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 23
- 239000002699 waste material Substances 0.000 claims description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 239000011295 pitch Substances 0.000 claims description 4
- 238000007790 scraping Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 3
- 239000004615 ingredient Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 13
- 239000002893 slag Substances 0.000 abstract description 8
- 239000007788 liquid Substances 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract 2
- 239000000243 solution Substances 0.000 description 30
- 230000000694 effects Effects 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 239000010794 food waste Substances 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 239000013590 bulk material Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 230000000593 degrading effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000013019 agitation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010791 domestic waste Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003895 organic fertilizer Substances 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及垃圾打浆技术领域,特别涉及一种专用于生活垃圾实现快速打浆处理的新型机械,尤其是大型垃圾打浆处理装置。The utility model relates to the technical field of waste beating, in particular to a new type of machine specially used for realizing rapid beating treatment of domestic waste, in particular to a large-scale waste beating treatment device.
背景技术Background technique
生活食物垃圾中存在大量的食物残渣,若直接废弃的会造成资源的大量浪费,因此目前一般会对食物垃圾进行分类收集后进入垃圾处理厂进行降解处理,使其转化为有机肥料或其它可回收利用的产品。There are a lot of food residues in the domestic food waste. If it is directly discarded, it will cause a lot of waste of resources. Therefore, at present, the food waste is generally classified and collected and then sent to the waste treatment plant for degradation treatment, so that it can be converted into organic fertilizer or other recyclables. product used.
垃圾处理厂在对有机垃圾进行处理时通常采用输送、筛料、打浆后进行生物降解的方式来进行处理回收,最后针对经过生物降解的物料进行打包处理形成等待回收的有机产品。When processing organic wastes, waste treatment plants usually use the methods of conveying, screening, beating and then biodegrading them for processing and recycling, and finally packaging the biodegraded materials to form organic products waiting to be recycled.
目前的打浆主要是采用单纯注料搅拌的方式实现对块状渣料进行处理,但是这种单纯的刀具搅拌处理的方式在进行打浆时通常处理效果较差,食物渣料很难得到充分地混匀与细化处理。The current beating method mainly adopts the method of simple injection and stirring to realize the treatment of the lumpy slag. However, this kind of simple knife stirring method usually has poor treatment effect during beating, and it is difficult for the food residue to be fully mixed. Homogenization and refinement.
为此,本申请根据我公司垃圾处理车间内的实际打浆需求,特此改进研发了一种专用于大型车间内进行垃圾打浆处理的机械设备,用以更好地解决现有技术中存在的问题。For this reason, according to the actual beating needs in our company's waste treatment workshop, this application hereby improves and develops a mechanical equipment specially used for waste beating treatment in large workshops to better solve the problems existing in the prior art.
实用新型内容Utility model content
本实用新型为解决上述技术问题之一,所采用的技术方案是:大型垃圾打浆处理装置,包括一固定安装在地面上方的卧式打浆仓,在所述卧式打浆仓的顶部安装有一支撑顶盖,在所述支撑顶盖的中心顶部安装有一辅助进料机构,所述卧式打浆仓通过安装架固定在地面上,在所述卧式打浆仓的左侧安装有一气动件,在所述卧式打浆仓的右侧安装有一机械驱动件,在所述卧式打浆仓内部安装有机械打浆机构,在所述卧式打浆仓的底部开口处安装有一出料管,在所述出料管上安装有排料阀门,所述出料管的末端用于与外部的吸浆泵相连接。In order to solve one of the above technical problems, the utility model adopts the technical scheme as follows: a large-scale waste beating treatment device includes a horizontal beating bin fixedly installed above the ground, and a support roof is installed on the top of the horizontal beating bin. A cover, an auxiliary feeding mechanism is installed on the top of the center of the support top cover, the horizontal beating bin is fixed on the ground through a mounting frame, and a pneumatic component is installed on the left side of the horizontal beating A mechanical drive is installed on the right side of the horizontal beating bin, a mechanical beating mechanism is installed inside the horizontal beating bin, a discharge pipe is installed at the bottom opening of the horizontal beating bin, and the discharge pipe is A discharge valve is installed on it, and the end of the discharge pipe is used to connect with an external suction pump.
在上述任一方案中优选的是,在所述辅助进料机构的顶部安装有一防堵器,所述防堵器用于实现辅助进料机构内部的垃圾渣料的配料与防堵。In any of the above solutions, preferably, an anti-blocking device is installed on the top of the auxiliary feeding mechanism, and the anti-blocking device is used to realize the batching and anti-blocking of the garbage slag inside the auxiliary feeding mechanism.
在上述任一方案中优选的是,所述辅助进料机构包括一立式落料筒,在所述立式落料筒的上部外侧壁上连通有一进料管,所述进料管的顶部与进料斗相固连,在所述立式落料筒的内侧壁上固定焊接有自上而下设置的螺旋导流叶片,所述进料管的沿所述立式落料筒的切线方向进入。Preferably in any of the above solutions, the auxiliary feeding mechanism includes a vertical blanking cylinder, and a feeding pipe is connected to the upper outer side wall of the vertical blanking cylinder, and the top of the feeding pipe is connected to a feeding pipe. It is fixedly connected with the feeding hopper, and a spiral guide vane arranged from top to bottom is fixedly welded on the inner side wall of the vertical blanking cylinder. The tangent of the feeding pipe is along the vertical blanking cylinder direction to enter.
在上述任一方案中优选的是,所述防堵器包括固定安装在所述立式落料筒顶部的高压水泵,所述高压水泵的通过补料进水管进入到立式落料筒的内部。In any of the above solutions, it is preferable that the anti-blocking device includes a high-pressure water pump fixedly installed on the top of the vertical blanking cylinder, and the high-pressure water pump enters the interior of the vertical blanking cylinder through the feeding water pipe. .
在上述任一方案中优选的是,所述机械打浆机构包括两分别沿所述卧式打浆仓的宽度方向间隔设置的打浆轴,各所述打浆轴的两端分别活动穿过所述卧式打浆仓上轴承孔,各所述打浆轴的右端分别与对应位置处的所述机械打浆机构相连接,所述打浆轴采用空心结构且右端封堵设置,两所述打浆轴的左端分别所述气动件相连接,在所述卧式打浆仓内的打浆轴上固定安装有一螺旋搅拌叶片,在所述螺旋搅拌叶片的相邻的螺距之间的打浆轴外侧壁上分别固定有一气动套,在所述气动套上设置有若干个与所述打浆轴的中心腔内部相连通的喷气孔。In any of the above solutions, preferably, the mechanical beating mechanism includes two beating shafts spaced apart along the width direction of the horizontal beating bin, and both ends of each beating shaft are movable through the horizontal beating shaft respectively. The bearing hole on the beating bin, the right end of each beating shaft is respectively connected with the mechanical beating mechanism at the corresponding position, the beating shaft adopts a hollow structure and the right end is blocked, and the left ends of the two beating shafts are respectively described The pneumatic parts are connected, a helical stirring blade is fixedly installed on the beating shaft in the horizontal beating bin, and a pneumatic sleeve is respectively fixed on the outer side wall of the beating shaft between the adjacent pitches of the helical stirring blades. The pneumatic sleeve is provided with a plurality of air injection holes which are communicated with the interior of the central cavity of the beating shaft.
在上述任一方案中优选的是,所述气动件包括固定安装在所述卧式打浆仓左侧壁上的气动泵,所述气动泵的出气端的输气管路的末端通过管路连接件与对应位置处的所述打浆轴的左端中心腔活动密封配合。In any of the above solutions, preferably, the pneumatic component includes a pneumatic pump that is fixedly installed on the left side wall of the horizontal beating bin, and the end of the air delivery pipeline at the air outlet of the pneumatic pump is connected to the air outlet through the pipeline connector. The center cavity of the left end of the beating shaft at the corresponding position is movably matched with sealing.
在上述任一方案中优选的是,所述管路连接件包括固定安装在所述卧式打浆仓左侧壁上的管连座上的刚性管,所述刚性管的左端与对应的所述输气管路相固连,所述刚性管的右端活动伸至所述打浆轴的左端中心腔内并通过若干个密封圈实现活动密封。In any of the above solutions, preferably, the pipeline connector includes a rigid pipe fixedly installed on the pipe connection seat on the left side wall of the horizontal beating bin, and the left end of the rigid pipe is connected to the corresponding The gas pipelines are fixedly connected to each other, and the right end of the rigid pipe is movably extended into the central cavity of the left end of the beating shaft, and the movable sealing is realized by several sealing rings.
在上述任一方案中优选的是,在各所述气动套的外侧壁上均固定有一径向搅拌齿,在所述卧式打浆仓内部的各所述打浆轴的端部外侧壁上分别固定安装有一端部刮刀,所述端部刮刀的外端分别用于跟随所述打浆轴旋转并实现对卧式打浆仓的内部端面实现刮料。In any of the above solutions, preferably, a radial stirring tooth is fixed on the outer side wall of each pneumatic sleeve, and is respectively fixed on the outer side wall of the end of each of the beating shafts inside the horizontal beating bin. An end scraper is installed, and the outer ends of the end scraper are respectively used to rotate with the beating shaft and realize scraping on the inner end face of the horizontal beating bin.
在上述任一方案中优选的是,在各所述径向搅拌齿的外端均固定安装有一径向刮刀。In any of the above solutions, preferably, a radial scraper is fixedly installed on the outer end of each of the radial stirring teeth.
在上述任一方案中优选的是,所述机械驱动件包括固定安装在所述卧式打浆仓的右端外侧壁上的电机座,在所述电机座上固定安装有两打浆电机,两所述打浆电机的电机轴分别与对应位置处的所述打浆轴的右端相固连。In any of the above solutions, preferably, the mechanical driving member includes a motor seat fixedly installed on the outer side wall of the right end of the horizontal beating bin, and two beating motors are fixedly installed on the motor seat, and the two beating motors are fixed on the motor seat. The motor shafts of the beating motors are respectively fixedly connected with the right ends of the beating shafts at corresponding positions.
与现有技术相比,本实用新型的有益效果和优势如下:Compared with the prior art, the beneficial effects and advantages of the present invention are as follows:
1、本打浆处理装置在针对上游输送过来的渣料可以实现快速的送料以及双螺旋式的搅拌打浆,整体打浆效果好,能够保证对浆料的快速处理,打浆完成后可以实现浆料的快速导出转运。1. The beating treatment device can realize rapid feeding and double-screw stirring and beating for the slag conveyed from the upstream. The overall beating effect is good, and it can ensure the rapid treatment of the pulp. After the beating is completed, the pulp can be quickly processed. Export transport.
2、在垃圾渣料的打浆处理的过程通过控制防堵器上的高压水泵的供水可以保证渣料的粘稠度控制,同时可以保证半流体渣料螺旋输送的流畅性。2. In the process of beating waste and slag, controlling the water supply of the high-pressure water pump on the anti-blocking device can ensure the viscosity control of the slag, and at the same time can ensure the smoothness of the semi-fluid slag screw conveying.
3、两个打浆轴可以同步或者单独使用,可以同向或者反向运动、也可以同步或者不同步搅拌,从而可以满足多种工况下的打浆搅料需求,整体通用性较强,能够有效地保证打浆效果的良好性。3. The two beating shafts can be used synchronously or separately, and can move in the same direction or in the opposite direction, and can also be stirred synchronously or asynchronously, so as to meet the needs of beating and stirring materials under various working conditions. The overall versatility is strong, and it can effectively To ensure the goodness of the beating effect.
4、在各打浆轴上均采用螺旋搅料配合径向搅拌齿、端部刮刀、径向刮刀实现螺旋搅料与旋转搅拌同步进行打浆搅拌的目的,有效地保证打浆搅拌的高效性,同时,由于端部刮刀、径向刮刀的设置可以防止内壁粘料,有效地保证搅料处理的流畅性。4. On each beating shaft, the spiral stirring material is used together with the radial stirring teeth, the end scraper and the radial scraper to achieve the purpose of simultaneous beating and stirring of the spiral stirring material and the rotary stirring, which effectively ensures the high efficiency of the beating and stirring, and at the same time, Due to the arrangement of the end scraper and the radial scraper, the inner wall can be prevented from sticking, and the smoothness of the stirring process can be effectively ensured.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部件一般由类似的附图标记标识。附图中,各元件或部件并不一定按照实际的比例绘制。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings required for the description of the specific embodiments or the prior art. Similar elements or components are generally identified by similar reference numerals throughout the drawings. In the drawings, each element or component is not necessarily drawn to actual scale.
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型的机械打浆机构的俯视结构示意图。FIG. 2 is a schematic top view of the mechanical beating mechanism of the present invention.
图3为本实用新型的打浆轴及其上零件的三维结构示意图。3 is a schematic diagram of the three-dimensional structure of the beating shaft and its upper parts of the present invention.
图中,1、卧式打浆仓;2、支撑顶盖;3、安装架;4、出料管;5、排料阀门;6、辅助进料机构;601、立式落料筒;602、进料管;603、进料斗;604、螺旋导流叶片;7、高压水泵;8、补料进水管;9、打浆轴;10、螺旋搅拌叶片;11、气动套;12、中心腔;13、喷气孔;14、气动泵;15、输气管路;16、管连座;17、刚性管;18、密封圈;19、径向搅拌齿;20、端部刮刀;21、径向刮刀;22、电机座;23、打浆电机。In the figure, 1, horizontal beating bin; 2, supporting top cover; 3, mounting frame; 4, discharge pipe; 5, discharge valve; 6, auxiliary feeding mechanism; 601, vertical blanking cylinder; 602, Feeding pipe; 603. Feeding hopper; 604. Spiral guide vane; 7. High pressure water pump; 8. Feeding water pipe; 9. Beating shaft; 10. Spiral stirring blade; 11. Pneumatic sleeve; 12. Central cavity; 13. Air jet hole; 14. Pneumatic pump; 15. Gas pipeline; 16. Pipe connection seat; 17. Rigid pipe; 18. Sealing ring; 19. Radial stirring tooth; 20. End scraper; 21. Radial scraper ; 22. Motor base; 23. Beating motor.
具体实施方式Detailed ways
下面将结合附图对本实用新型技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,因此只作为示例,而不能以此来限制本实用新型的保护范围。本实用新型具体结构如图1-3中所示。The embodiments of the technical solutions of the present utility model will be described in detail below with reference to the accompanying drawings. The following embodiments are only used to illustrate the technical solutions of the present invention more clearly, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention. The specific structure of the utility model is shown in Figures 1-3.
实施例1:Example 1:
大型垃圾打浆处理装置,包括一固定安装在地面上方的卧式打浆仓1,在所述卧式打浆仓1的顶部安装有一支撑顶盖2,在所述支撑顶盖2的中心顶部安装有一辅助进料机构6,所述卧式打浆仓1通过安装架3固定在地面上,在所述卧式打浆仓1的左侧安装有一气动件,在所述卧式打浆仓1的右侧安装有一机械驱动件,在所述卧式打浆仓1内部安装有机械打浆机构,在所述卧式打浆仓1的底部开口处安装有一出料管4,在所述出料管4上安装有排料阀门5,所述出料管4的末端用于与外部的吸浆泵相连接。The large-scale waste beating treatment device includes a
大型垃圾打浆处理装置工作时,通过进料斗603接收来自上游的具有一定流速的垃圾物料,垃圾物料以切线方向进入立式落料筒601,然后一部分物料会在螺旋导流叶片604上螺旋下降,在下降的过程中得到充分的散料,最终进入到卧式打浆仓1内部进行双向螺旋打浆处理,最终经过出料管4将浆料排出。When the large-scale waste beating treatment device is in operation, the waste material with a certain flow rate is received from the upstream through the
在上述任一方案中优选的是,所述辅助进料机构6包括一立式落料筒601,在所述立式落料筒601的上部外侧壁上连通有一进料管602,所述进料管602的顶部与进料斗603相固连,在所述立式落料筒601的内侧壁上固定焊接有自上而下设置的螺旋导流叶片604,所述进料管602的沿所述立式落料筒601的切线方向进入。In any of the above solutions, preferably, the auxiliary feeding mechanism 6 includes a
在此设置的立式落料筒601的主要作用是接收来自进料斗603、进料管602的流速物料,运动中的垃圾物料会快速的沿着螺旋导流叶片604螺旋下降,最终进入到卧式打浆仓1内部。The main function of the
在上述任一方案中优选的是,所述机械打浆机构包括两分别沿所述卧式打浆仓1的宽度方向间隔设置的打浆轴9,各所述打浆轴9的两端分别活动穿过所述卧式打浆仓1上轴承孔,各所述打浆轴9的右端分别与对应位置处的所述机械打浆机构相连接,所述打浆轴9采用空心结构且右端封堵设置,两所述打浆轴9的左端分别所述气动件相连接,在所述卧式打浆仓1内的打浆轴9上固定安装有一螺旋搅拌叶片10,在所述螺旋搅拌叶片10的相邻的螺距之间的打浆轴9外侧壁上分别固定有一气动套11,在所述气动套11上设置有若干个与所述打浆轴9的中心腔12内部相连通的喷气孔13。In any of the above solutions, preferably, the mechanical beating mechanism includes two
机械打浆机构在工作时主要是针对进入到卧式打浆仓1内部的垃圾物料进行打浆处理,在进行打浆处理时通过启动机械驱动件上对应的两个打浆电机23实现带动对应的打浆轴9实现对打浆轴9的旋转,当打浆轴9旋转时会带动其上的螺旋搅拌叶片10进行快速搅拌,在两个螺旋搅拌叶片10相互相对旋转或者相背旋转时可以更好地对内部的垃圾物料进行高效打浆;另外,打浆的同时通过控制气动件的工作可以保证其向对应的打浆轴9的中心腔12内充气并通过各个喷气孔13高速喷出并能够喷向垃圾物料,从而保证垃圾物料的高效搅拌与提高打浆效果。When the mechanical beating mechanism is working, it is mainly for beating the waste materials entering the
在上述任一方案中优选的是,所述气动件包括固定安装在所述卧式打浆仓1左侧壁上的气动泵14,所述气动泵14的出气端的输气管路15的末端通过管路连接件与对应位置处的所述打浆轴9的左端中心腔12活动密封配合。In any of the above solutions, preferably, the pneumatic component includes a
气动件工作时主要是依靠气动泵14供入高压的气流,高压气流进入到输气管路15并通过输气管路15进入到打浆轴9的左端中心腔12内,进而进入到喷气孔13并由喷气孔13高速喷出实现对物料的进一步的气动搅拌。When the pneumatic parts work, they mainly rely on the
在上述任一方案中优选的是,所述管路连接件包括固定安装在所述卧式打浆仓1左侧壁上的管连座16上的刚性管17,所述刚性管17的左端与对应的所述输气管路15相固连,所述刚性管17的右端活动伸至所述打浆轴9的左端中心腔12内并通过若干个密封圈18实现活动密封。In any of the above solutions, preferably, the pipeline connector includes a
管路连接件的主要作用是保证不旋转的输气管路15与旋转的打浆轴9配合时的稳定性,从而有效地保证高压气体可以通过刚性管17进入到输气管路15,然后再有喷漆孔向外喷出。The main function of the pipeline connector is to ensure the stability of the
在上述任一方案中优选的是,在各所述气动套11的外侧壁上均固定有一径向搅拌齿19,在所述卧式打浆仓1内部的各所述打浆轴9的端部外侧壁上分别固定安装有一端部刮刀20,所述端部刮刀20的外端分别用于跟随所述打浆轴9旋转并实现对卧式打浆仓1的内部端面实现刮料。In any of the above solutions, it is preferable that a
实施例2:Example 2:
大型垃圾打浆处理装置,包括一固定安装在地面上方的卧式打浆仓1,在所述卧式打浆仓1的顶部安装有一支撑顶盖2,在所述支撑顶盖2的中心顶部安装有一辅助进料机构6,所述卧式打浆仓1通过安装架3固定在地面上,在所述卧式打浆仓1的左侧安装有一气动件,在所述卧式打浆仓1的右侧安装有一机械驱动件,在所述卧式打浆仓1内部安装有机械打浆机构,在所述卧式打浆仓1的底部开口处安装有一出料管4,在所述出料管4上安装有排料阀门5,所述出料管4的末端用于与外部的吸浆泵相连接。The large-scale waste beating treatment device includes a
大型垃圾打浆处理装置工作时,通过进料斗603接收来自上游的具有一定流速的垃圾物料,垃圾物料以切线方向进入立式落料筒601,然后一部分物料会在螺旋导流叶片604上螺旋下降,在下降的过程中得到充分的散料,最终进入到卧式打浆仓1内部进行双向螺旋打浆处理,最终经过出料管4将浆料排出。When the large-scale waste beating treatment device is in operation, the waste material with a certain flow rate is received from the upstream through the
在上述任一方案中优选的是,在所述辅助进料机构6的顶部安装有一防堵器,所述防堵器用于实现辅助进料机构6内部的垃圾渣料的配料与防堵。In any of the above solutions, it is preferable that an anti-blocking device is installed on the top of the auxiliary feeding mechanism 6 , and the anti-blocking device is used to realize the batching and anti-blocking of the garbage slag inside the auxiliary feeding mechanism 6 .
防堵器的主要作用是促进垃圾物料的快速向下输送,降低堵料的概率;同时,通过防堵器输送配置有一定降解菌的水液可以有效地起到对物料进行生物降解的目的。The main function of the anti-blocking device is to promote the rapid downward transportation of waste materials and reduce the probability of material blocking; at the same time, conveying the water with certain degrading bacteria through the anti-blocking device can effectively achieve the purpose of biodegrading the material.
在上述任一方案中优选的是,所述辅助进料机构6包括一立式落料筒601,在所述立式落料筒601的上部外侧壁上连通有一进料管602,所述进料管602的顶部与进料斗603相固连,在所述立式落料筒601的内侧壁上固定焊接有自上而下设置的螺旋导流叶片604,所述进料管602的沿所述立式落料筒601的切线方向进入。In any of the above solutions, preferably, the auxiliary feeding mechanism 6 includes a
在此设置的立式落料筒601的主要作用是接收来自进料斗603、进料管602的流速物料,运动中的垃圾物料会快速的沿着螺旋导流叶片604螺旋下降,最终进入到卧式打浆仓1内部。The main function of the
在上述任一方案中优选的是,所述防堵器包括固定安装在所述立式落料筒601顶部的高压水泵7,所述高压水泵7的通过补料进水管8进入到立式落料筒601的内部。In any of the above solutions, it is preferable that the anti-blocking device includes a high-
防堵器工作时主要是利用高压水泵7输送高压高速的水液,从而起到辅助疏通加速物料流动的目的。When the anti-blocking device is working, it mainly uses the high-
在上述任一方案中优选的是,所述机械打浆机构包括两分别沿所述卧式打浆仓1的宽度方向间隔设置的打浆轴9,各所述打浆轴9的两端分别活动穿过所述卧式打浆仓1上轴承孔,各所述打浆轴9的右端分别与对应位置处的所述机械打浆机构相连接,所述打浆轴9采用空心结构且右端封堵设置,两所述打浆轴9的左端分别所述气动件相连接,在所述卧式打浆仓1内的打浆轴9上固定安装有一螺旋搅拌叶片10,在所述螺旋搅拌叶片10的相邻的螺距之间的打浆轴9外侧壁上分别固定有一气动套11,在所述气动套11上设置有若干个与所述打浆轴9的中心腔12内部相连通的喷气孔13。In any of the above solutions, preferably, the mechanical beating mechanism includes two
机械打浆机构在工作时主要是针对进入到卧式打浆仓1内部的垃圾物料进行打浆处理,在进行打浆处理时通过启动机械驱动件上对应的两个打浆电机23实现带动对应的打浆轴9实现对打浆轴9的旋转,当打浆轴9旋转时会带动其上的螺旋搅拌叶片10进行快速搅拌,在两个螺旋搅拌叶片10相互相对旋转或者相背旋转时可以更好地对内部的垃圾物料进行高效打浆;另外,打浆的同时通过控制气动件的工作可以保证其向对应的打浆轴9的中心腔12内充气并通过各个喷气孔13高速喷出并能够喷向垃圾物料,从而保证垃圾物料的高效搅拌与提高打浆效果。When the mechanical beating mechanism is working, it is mainly for beating the waste materials entering the
在上述任一方案中优选的是,所述气动件包括固定安装在所述卧式打浆仓1左侧壁上的气动泵14,所述气动泵14的出气端的输气管路15的末端通过管路连接件与对应位置处的所述打浆轴9的左端中心腔12活动密封配合。In any of the above solutions, preferably, the pneumatic component includes a
气动件工作时主要是依靠气动泵14供入高压的气流,高压气流进入到输气管路15并通过输气管路15进入到打浆轴9的左端中心腔12内,进而进入到喷气孔13并由喷气孔13高速喷出实现对物料的进一步的气动搅拌。When the pneumatic parts work, they mainly rely on the
在上述任一方案中优选的是,所述管路连接件包括固定安装在所述卧式打浆仓1左侧壁上的管连座16上的刚性管17,所述刚性管17的左端与对应的所述输气管路15相固连,所述刚性管17的右端活动伸至所述打浆轴9的左端中心腔12内并通过若干个密封圈18实现活动密封。In any of the above solutions, preferably, the pipeline connector includes a
管路连接件的主要作用是保证不旋转的输气管路15与旋转的打浆轴9配合时的稳定性,从而有效地保证高压气体可以通过刚性管17进入到输气管路15,然后再有喷漆孔向外喷出。The main function of the pipeline connector is to ensure the stability of the
在上述任一方案中优选的是,在各所述气动套11的外侧壁上均固定有一径向搅拌齿19,在所述卧式打浆仓1内部的各所述打浆轴9的端部外侧壁上分别固定安装有一端部刮刀20,所述端部刮刀20的外端分别用于跟随所述打浆轴9旋转并实现对卧式打浆仓1的内部端面实现刮料。In any of the above solutions, it is preferable that a
在上述任一方案中优选的是,在各所述径向搅拌齿19的外端均固定安装有一径向刮刀21。In any of the above solutions, preferably, a
在各个打浆轴9带动对应的螺旋搅拌叶片10旋转搅料时,利用径向搅拌齿19可以有效地保证提高搅拌效果的目的,随着控制端部刮刀20、径向刮刀21的旋转可以更好地保证对打浆过程中内端面和底面的刮料处理,防止侧壁上的物料的堆积。When each beating
在上述任一方案中优选的是,所述机械驱动件包括固定安装在所述卧式打浆仓1的右端外侧壁上的电机座22,在所述电机座22上固定安装有两打浆电机23,两所述打浆电机23的电机轴分别与对应位置处的所述打浆轴9的右端相固连。In any of the above solutions, preferably, the mechanical driving member includes a
机械驱动件在工作时主要通过两个打浆电机23的运转来带动对应的打浆轴9实现高速的旋转,两个打浆轴9的旋转方向和速度可以自由控制,从而有效地来保证打浆的效果和效率。The mechanical driving part mainly drives the
具体工作原理:Specific working principle:
通过进料斗603接收来自上游的具有一定流速的垃圾物料,垃圾物料以切线方向进入立式落料筒601,然后一部分物料会在螺旋导流叶片604上螺旋下降,在下降的过程中得到充分的散料,最终进入到卧式打浆仓1内部进行双向螺旋打浆处理,最终经过出料管4将浆料排出。进料时,防堵器的主要作用是促进垃圾物料的快速向下输送,降低堵料的概率;同时,通过防堵器输送配置有一定降解菌的水液可以有效地起到对物料进行生物降解的目的。机械打浆机构在工作时主要是针对进入到卧式打浆仓1内部的垃圾物料进行打浆处理,在进行打浆处理时通过启动机械驱动件上对应的两个打浆电机23实现带动对应的打浆轴9实现对打浆轴9的旋转,当打浆轴9旋转时会带动其上的螺旋搅拌叶片10进行快速搅拌,在两个螺旋搅拌叶片10相互相对旋转或者相背旋转时可以更好地对内部的垃圾物料进行高效打浆;另外,打浆的同时通过控制气动件的工作可以保证其向对应的打浆轴9的中心腔12内充气并通过各个喷气孔13高速喷出并能够喷向垃圾物料,从而保证垃圾物料的高效搅拌与提高打浆效果。气动件依靠气动泵14供入高压的气流,高压气流进入到输气管路15并通过输气管路15进入到打浆轴9的左端中心腔12内,进而进入到喷气孔13并由喷气孔13高速喷出实现对物料的进一步的气动搅拌。在各个打浆轴9带动对应的螺旋搅拌叶片10旋转搅料时,利用径向搅拌齿19可以有效地保证提高搅拌效果的目的,随着控制端部刮刀20、径向刮刀21的旋转可以更好地保证对打浆过程中内端面和底面的刮料处理,防止侧壁上的物料的堆积。The waste material with a certain flow rate is received from the upstream through the
以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围,其均应涵盖在本实用新型的权利要求和说明书的范围当中;对于本技术领域的技术人员来说,对本实用新型实施方式所做出的任何替代改进或变换均落在本实用新型的保护范围内。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions recorded in the various embodiments are modified, or some or all of the technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the various embodiments of the present invention. All should be included in the scope of the claims and description of the present utility model; for those skilled in the art, any alternative improvements or transformations made to the embodiments of the present utility model fall within the protection scope of the present utility model. .
本实用新型未详述之处,均为本技术领域技术人员的公知技术。The parts not described in detail in the present invention are the well-known technologies of those skilled in the art.
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