CN217581325U - A prefabricated wall installation adjustment tool - Google Patents
A prefabricated wall installation adjustment tool Download PDFInfo
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- CN217581325U CN217581325U CN202220589965.9U CN202220589965U CN217581325U CN 217581325 U CN217581325 U CN 217581325U CN 202220589965 U CN202220589965 U CN 202220589965U CN 217581325 U CN217581325 U CN 217581325U
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Abstract
Description
技术领域technical field
本实用新型涉及装配式建筑技术领域,更具体地讲,涉及一种预制墙安装调节工装。The utility model relates to the technical field of prefabricated buildings, in particular to a prefabricated wall installation and adjustment tool.
背景技术Background technique
装配式建筑采用工厂预制,现场拼装的生产模式。The prefabricated building adopts the production mode of factory prefabrication and on-site assembly.
现阶段常用的装配整体式剪力墙结构中预制墙的连接通常采用套筒灌浆的方式进行连接。The connection of prefabricated walls in the commonly used assembled integral shear wall structure is usually connected by sleeve grouting.
为协调预制构件生产以及现场施工误差,保证连接后预制构件的位置满足要求,预制构件吊装后灌浆作业前需对构件垂直度、平整度以及标高等进行调整及校核。In order to coordinate the production of prefabricated components and on-site construction errors and ensure that the position of the prefabricated components after connection meets the requirements, the verticality, flatness and elevation of the components should be adjusted and checked before the grouting operation after the prefabricated components are hoisted.
目前预制构件的校正常用的方式是在预制构件底部垫钢垫片等硬质材料,该方式操作复杂,降低了现场的安装效率,另外由于钢垫片厚度固定,难以做到预制构件的精确校正。At present, the commonly used method for the calibration of prefabricated components is to pad hard materials such as steel gaskets at the bottom of the prefabricated components. This method is complicated to operate and reduces the installation efficiency on site. In addition, due to the fixed thickness of the steel gaskets, it is difficult to accurately calibrate the prefabricated components. .
实用新型内容Utility model content
本实用新型所要解决的技术问题是,提供一种预制墙安装调节工装,能够有效的实现预制墙安装高度、垂直度的调整。The technical problem to be solved by the utility model is to provide a prefabricated wall installation and adjustment tool, which can effectively realize the adjustment of the prefabricated wall installation height and verticality.
本实用新型解决技术问题所采用的解决方案是:The solution adopted by the utility model to solve the technical problem is:
一种预制墙安装调节工装,用于支撑调节预制墙,包括至少两组沿预制墙底部长方向设置且安装在楼板上的调节单元;每组所述调节单元包括至少两组调节件;A prefabricated wall installation and adjustment tool is used for supporting and adjusting a prefabricated wall, comprising at least two groups of adjustment units arranged along the longitudinal direction of the bottom of the prefabricated wall and installed on a floor; each group of the adjustment units includes at least two groups of adjustment members;
所述调节件包括安装在楼板内的安装件、套装在安装件上且沿竖向移动的支撑件,所述支撑件远离楼板的一端伸出楼板。The adjusting member includes a mounting member installed in the floor plate, a support member sleeved on the installation member and moving in a vertical direction, and an end of the support member away from the floor plate protrudes from the floor plate.
施工时,先将安装件根据预制墙的位置,在楼板上进行预埋,然后进行楼板混凝土浇筑;During construction, the installation parts are pre-buried on the floor according to the position of the prefabricated wall, and then the floor concrete is poured;
当要进行预制墙安装时,将预制墙吊装到安装位置,使得预制墙安装在支撑件上;When the prefabricated wall is to be installed, hoist the prefabricated wall to the installation position, so that the prefabricated wall is installed on the support;
然后根据对于预制墙的高度和垂直度进行检测,若预制墙高度不符合要求时,调整所有支撑件沿竖向的移动从而使得预制墙在竖向上移动,进而实现在竖向上高度的调整;Then, according to the height and verticality of the prefabricated wall, if the height of the prefabricated wall does not meet the requirements, adjust the vertical movement of all the supports to make the prefabricated wall move in the vertical direction, thereby realizing the vertical height adjustment;
当预制墙垂直度不符合要求时,可调整其中某一组或多组支撑件在竖向上的一端,从而使得调整预制墙的垂直度符合要求;然后可进行灌浆施工,完成预制墙的安装。When the verticality of the prefabricated wall does not meet the requirements, one or more groups of supports can be adjusted at one end in the vertical direction, so that the verticality of the prefabricated wall can be adjusted to meet the requirements; then grouting can be performed to complete the installation of the prefabricated wall.
相比现有技术,在高度垂直度调整时,能够使得调整精度更高;同时施工效率降低大大提升。Compared with the prior art, when the height verticality is adjusted, the adjustment precision can be higher; meanwhile, the construction efficiency is greatly reduced.
在一些可能的实施方式中,为了有效的提高楼板与安装件的连接强度;In some possible embodiments, in order to effectively improve the connection strength between the floor slab and the mounting part;
所述安装件的外侧设置有肋牙。Ribs are provided on the outer side of the mounting piece.
在一些可能的实施方式中,为了有效的实现支撑件沿竖向移动,从而使得能够对于预制墙与楼板相对位置关系的调整;In some possible implementations, in order to effectively realize the vertical movement of the support member, it is possible to adjust the relative positional relationship between the prefabricated wall and the floor slab;
所述安装件上设置有螺纹盲孔,所述支撑件包括与螺纹盲孔螺接的螺杆;所述螺纹盲孔的开口设置在远离楼板的一侧;所述螺杆远离楼板的一端伸出螺纹盲孔。The mounting member is provided with a threaded blind hole, and the support member includes a screw bolt screwed with the screw thread blind hole; the opening of the screw thread blind hole is arranged on the side away from the floor plate; the end of the screw rod away from the floor plate protrudes from the thread Blind hole.
为了有效的实现支撑件对于楼板的支撑;In order to effectively realize the support of the support for the floor;
所述支撑件还包括与螺杆远离楼板一端连接的支撑盘。The support member further comprises a support plate connected with the end of the screw rod away from the floor.
为了使得支撑件受力更加均匀,所述支撑盘呈圆盘状,其圆心与螺杆的轴心共线;所述支撑盘的直径大于螺杆的直径。In order to make the supporting member bear more uniform force, the supporting disk is in the shape of a disk, the center of which is collinear with the axis of the screw rod; the diameter of the supporting disk is larger than that of the screw rod.
在一些可能的实施方式中,为了有效的使得安装件固定安装在楼板内;In some possible embodiments, in order to effectively make the mounting member fixedly installed in the floor;
所述安装件上设置有连接通孔,所述连接通孔的轴线与螺纹盲孔的轴线相互垂直。The mounting member is provided with a connecting through hole, and the axis of the connecting through hole and the axis of the threaded blind hole are perpendicular to each other.
在一些可能的实施方式中,In some possible implementations,
还包括插入连接通孔内且两端分别伸入楼板内锚固钢筋。It also includes anchoring steel bars which are inserted into the connecting through holes and respectively extend into the floor slab at both ends.
在一些可能的实施方式中,In some possible implementations,
所述安装件呈圆筒状,所述螺纹盲孔与安装件同轴设置。The mounting piece is cylindrical, and the threaded blind hole is coaxially arranged with the mounting piece.
与现有技术相比,本实用新型的有益效果:Compared with the prior art, the beneficial effects of the present utility model:
本实用新型通过设置调节件能够有效的实现对于预制墙高度和垂直度的精度调整;有效的提高了预制墙的安装质量;The utility model can effectively realize the precision adjustment of the height and verticality of the prefabricated wall by arranging the adjusting pieces, and effectively improve the installation quality of the prefabricated wall;
本实用新型操作方便,有效提高了施工效率;特别是当预制墙安装到位后发现存在偏差,无需再次起吊构件即可完成二次校正,减少了对于起吊设备的占用时间;The utility model is easy to operate and effectively improves the construction efficiency; especially when the prefabricated wall is installed in place and it is found that there is a deviation, the secondary correction can be completed without lifting the component again, and the occupied time for the lifting equipment is reduced;
本实用新型结构简单、实用性强。The utility model has simple structure and strong practicability.
附图说明Description of drawings
图1为本实用新型的连接关系示意图;Fig. 1 is the connection relation schematic diagram of the present utility model;
图2为本实用新型中调节件的结构示意图;Fig. 2 is the structural representation of the adjusting member in the utility model;
图3为本实用新型的剖视图;3 is a cross-sectional view of the utility model;
图4为本实用新型安装在楼板上的平面图;4 is a plan view of the utility model installed on the floor;
其中:1、调节件;11、安装件;12、螺杆;13、支撑盘;14、锚固钢筋; 10、预制墙;20、楼板。Among them: 1. Adjusting part; 11. Mounting part; 12. Screw rod; 13. Supporting plate; 14. Anchoring steel bar; 10. Prefabricated wall; 20. Floor slab.
具体实施方式Detailed ways
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。本申请所提及的"第一 "、"第二"以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,"一个"或者"一"等类似词语也不表示数量限制,而是表示存在至少一个。在本申请实施中,“和/或”描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。在本申请实施例的描述中,除非另有说明,“多个”的含义是指两个或两个以上。例如,多个定位柱是指两个或两个以上的定位柱。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integration; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication between two elements or the interaction relationship between the two elements. References in this application to "first," "second," and similar words do not denote any order, quantity, or importance, but are merely used to distinguish the different components. Likewise, words such as "a" or "an" do not denote a quantitative limitation, but rather denote the presence of at least one. In the implementation of this application, "and/or" describes the association relationship between associated objects, indicating that there can be three kinds of relationships, for example, A and/or B, which can mean: A exists alone, A and B exist simultaneously, and B exists alone. three conditions. In the description of the embodiments of the present application, unless otherwise specified, the meaning of "plurality" refers to two or more. For example, a plurality of locating posts refers to two or more locating posts. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
下面对本实用新型进行详细说明。The present utility model will be described in detail below.
如图1-图4所示:As shown in Figure 1-Figure 4:
一种预制墙10安装调节工装,用于支撑调节预制墙10,包括至少两组沿预制墙10底部长方向设置且安装在楼板20上的调节单元;每组所述调节单元包括至少两组调节件1;A
所述调节件1包括安装在楼板20内的安装件11、套装在安装件11上且沿竖向移动的支撑件,所述支撑件远离楼板20的一端伸出楼板20。The adjusting member 1 includes a
施工时,先将安装件11根据预制墙10的位置,在楼板20上进行预埋,然后进行楼板20混凝土浇筑;During construction, firstly, according to the position of the
当要进行预制墙10安装时,将预制墙10吊装到安装位置,使得预制墙10安装在支撑件上;When the
然后根据对于预制墙10的高度和垂直度进行检测,若预制墙10高度不符合要求时,调整所有支撑件沿竖向的移动从而使得预制墙10在竖向上移动,进而实现在竖向上高度的调整;Then, according to the detection of the height and verticality of the
当预制墙10垂直度不符合要求时,可调整其中某一组或多组支撑件在竖向上的一端,从而使得调整预制墙10的垂直度符合要求;然后可进行灌浆施工,完成预制墙10的安装。When the verticality of the
相比现有技术,在高度垂直度调整时,能够使得调整精度更高;同时施工效率降低大大提升。Compared with the prior art, when the height verticality is adjusted, the adjustment precision can be higher; meanwhile, the construction efficiency is greatly reduced.
在一些可能的实施方式中,为了有效的提高楼板20与安装件11的连接强度;In some possible embodiments, in order to effectively improve the connection strength between the
所述安装件11的外侧设置有肋牙。Ribs are provided on the outer side of the mounting
在安装件11的外侧设置肋牙,将有利于增强安装件11与混凝土的粘结,提高连接强度。Setting ribs on the outer side of the mounting
在一些可能的实施方式中,为了有效的实现支撑件沿竖向移动,从而使得能够对于预制墙10与楼板20相对位置关系的调整;In some possible implementations, in order to effectively realize the vertical movement of the support member, it is possible to adjust the relative positional relationship between the
所述安装件11上设置有螺纹盲孔,所述支撑件包括与螺纹盲孔螺接的螺杆 12;所述螺纹盲孔的开口设置在远离楼板20的一侧;所述螺杆12远离楼板20的一端伸出螺纹盲孔。The mounting
螺纹盲孔设置在安装件11远离楼板20的一端,支撑件通过螺杆12与螺纹盲孔螺接,在预制墙10安装前,所有支撑件远离楼板20的一侧将处于同一水平面上;The threaded blind hole is arranged at one end of the mounting
当发现预制墙10安装后高度低于设计高度时,拧动所有的螺杆12使得支撑件向远离楼板20一侧运动,进而使得预制墙10的安装高度符合设计要求;反向拧动螺杆12则实现预制墙10向靠近楼板20一侧运动;When it is found that the height of the
当调节单元为两组时,当预制墙10在安装后,其内侧与水平面的夹角A小于90°时,控制靠近预制墙10内侧一侧的调节单元中的所有支撑件向远离楼板20 的运动,使得预制墙10的内侧向外倾斜,直至预制墙10内侧与水平面的夹角为 90°时,停止调整;反之调整另外一组调节单元;直至垂直度满足设计要求。When there are two groups of adjustment units, when the angle A between the inner side of the
为了有效的实现支撑件对于楼板20的支撑;In order to effectively realize the support of the support to the
所述支撑件还包括与螺杆12远离楼板20一端连接的支撑盘13。The support member further includes a
为了使得支撑件受力更加均匀,所述支撑盘13呈圆盘状,其圆心与螺杆12 的轴心共线;所述支撑盘13的直径大于螺杆12的直径。In order to make the support more uniform, the
支撑盘13安装在螺杆12上,优选的,支撑盘13与螺杆12采用一体成型,如螺栓来实现;The
两者同轴的设置能够使得支撑盘13受力更加均匀。The coaxial arrangement of the two can make the
在一些可能的实施方式中,为了有效的使得安装件11固定安装在楼板20内;In some possible embodiments, in order to effectively make the mounting
所述安装件11上设置有连接通孔,所述连接通孔的轴线与螺纹盲孔的轴线相互垂直。The mounting
在一些可能的实施方式中,In some possible implementations,
还包括插入连接通孔内且两端分别伸入楼板20内锚固钢筋14。It also includes anchoring
优选的,锚固钢筋14与连接通孔为过盈配合,有效的避免安装件11沿锚固钢筋14的轴线旋转。Preferably, the anchoring
锚固钢筋14伸入楼板20内,与楼板20内的钢筋进行连接,进一步加强安装件11与楼板20的连接;The anchoring
优选的,安装件11远离楼板20的一端与楼板20的顶面在同一水平面上。Preferably, one end of the mounting
在一些可能的实施方式中,In some possible implementations,
所述安装件11呈圆筒状,所述螺纹盲孔与安装件11同轴设置。The mounting
本实用新型并不局限于前述的具体实施方式。本实用新型扩展到任何在本说明书中披露的新特征或任何新的组合,以及披露的任一新的方法或过程的步骤或任何新的组合。The present invention is not limited to the foregoing specific embodiments. The present invention extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.
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