CN217574033U - Multifunctional damping pneumatic molding press for production and processing of heat-insulating materials - Google Patents
Multifunctional damping pneumatic molding press for production and processing of heat-insulating materials Download PDFInfo
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- CN217574033U CN217574033U CN202221010861.4U CN202221010861U CN217574033U CN 217574033 U CN217574033 U CN 217574033U CN 202221010861 U CN202221010861 U CN 202221010861U CN 217574033 U CN217574033 U CN 217574033U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000465 moulding Methods 0.000 title claims description 9
- 238000013016 damping Methods 0.000 title description 3
- 239000011810 insulating material Substances 0.000 title 1
- 238000003825 pressing Methods 0.000 claims abstract description 77
- 230000006835 compression Effects 0.000 claims abstract description 44
- 238000007906 compression Methods 0.000 claims abstract description 44
- 239000012774 insulation material Substances 0.000 claims abstract description 31
- 230000000694 effects Effects 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 230000003139 buffering effect Effects 0.000 abstract description 3
- 238000006748 scratching Methods 0.000 abstract description 3
- 230000002393 scratching effect Effects 0.000 abstract description 3
- 230000035939 shock Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
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Abstract
本实用新型涉及气动压型技术领域,且公开了用于保温材料生产加工用的多功能减震型气动压型机,包括压型工作台,压型工作台的顶部左侧固定安装有第一圆柱杆,压型工作台的顶部中端固定安装有压型下压头,压型工作台的顶部活动安装有压型下侧座,压型工作台的顶部开设有活动凹槽,压型工作台的顶部右侧固定安装有第二圆柱杆,第二圆柱杆的外壁中端活动安装有第二活动圆管,第二活动圆管呈圆管状,第一圆柱杆的外壁中端活动安装有第一活动圆管,通过设置了第一压缩弹簧和第二压缩弹簧,利用弹簧的减震作用,避免电动气缸用力过度将保温材料压坏,也为压型下侧座和压型上压头提供了一定的缓冲作用,避免通过直接的碰撞将保温材料的外表刮伤。
The utility model relates to the technical field of pneumatic pressing, and discloses a multi-functional shock-absorbing pneumatic pressing machine used for the production and processing of thermal insulation materials. Cylindrical rod, the top middle end of the profiling workbench is fixedly installed with a profiling lower pressure head, the top of the profiling workbench is movably installed with a profiling lower side seat, and the top of the profiling workbench is provided with a movable groove, which can be used for profiling work. A second cylindrical rod is fixedly installed on the right side of the top of the table, and a second movable circular tube is movably installed at the middle end of the outer wall of the second cylindrical rod. The first movable round tube is provided with the first compression spring and the second compression spring, and the shock absorption effect of the spring is used to avoid the excessive force of the electric cylinder from crushing the insulation material. It provides a certain buffering effect to avoid scratching the surface of the thermal insulation material through direct collision.
Description
技术领域technical field
本实用新型涉及气动压型技术领域,尤其涉及用于保温材料生产加工用的多功能减震型气动压型机。The utility model relates to the technical field of pneumatic pressing, in particular to a multifunctional shock-absorbing pneumatic pressing machine used for the production and processing of thermal insulation materials.
背景技术Background technique
气动压型机是通过压缩机产生的高压气体,经过输气管将高压气体输送至电磁阀,通过脚踏开关控制电磁阀的运动情况来控制气缸的工作状态,完成压型,压缩空气可以在蓄气罐中积蓄,根据需要取用,因此电动机大大节省了没有空转的能源,气缸作为工作部件,电磁阀作控制元件,使得机器整体结构简单,易于操作和维修,降低制造成本,提高生产效率。The pneumatic pressing machine is a high-pressure gas generated by the compressor, and the high-pressure gas is delivered to the solenoid valve through the gas pipeline, and the movement of the solenoid valve is controlled by the foot switch to control the working state of the cylinder to complete the pressing. The gas tank is accumulated and used as needed, so the motor greatly saves energy without idling, the cylinder is used as the working part, and the solenoid valve is used as the control element, which makes the overall structure of the machine simple, easy to operate and maintain, reduce manufacturing costs, and improve production efficiency.
但是现有的气动压型机由于气缸的作用力较大,在工作时候易产生震动,很容易将材料压坏或者将材料的表面刮花,导致材料无法使用。However, due to the large force of the cylinder, the existing pneumatic pressing machine is prone to vibration during operation, and it is easy to crush the material or scratch the surface of the material, making the material unusable.
为此,我们提出用于保温材料生产加工用的多功能减震型气动压型机。To this end, we propose a multi-functional shock-absorbing pneumatic press for the production and processing of thermal insulation materials.
实用新型内容Utility model content
本实用新型主要是解决上述现有技术所存在的技术问题,提供用于保温材料生产加工用的多功能减震型气动压型机。The utility model mainly solves the technical problems existing in the above-mentioned prior art, and provides a multifunctional shock-absorbing pneumatic pressing machine used for the production and processing of thermal insulation materials.
为了实现上述目的,本实用新型采用了如下技术方案,用于保温材料生产加工用的多功能减震型气动压型机,包括压型工作台,所述压型工作台的顶部左侧固定安装有第一圆柱杆,压型工作台的顶部中端固定安装有压型下压头,压型工作台的顶部活动安装有压型下侧座,压型工作台的顶部开设有活动凹槽,压型工作台的顶部右侧固定安装有第二圆柱杆,第二圆柱杆的外壁中端活动安装有第二活动圆管,第二活动圆管呈圆管状,第一圆柱杆的外壁中端活动安装有第一活动圆管,第一活动圆管呈圆管状,第一活动圆管的外壁固定安装有活动压型板,且活动压型板的右端与第二活动圆管的外壁固定连接,活动压型板的底部固定安装有上压头减震箱,上压头减震箱的内壁活动安装有压型上压头,压型上压头呈凹字形,活动压型板的底部固定安装有第二压缩弹簧,上压头减震箱的右侧壁面固定安装有压型上侧座,且压型上侧座的顶部与活动压型板的底部右侧固定连接,第一圆柱杆的顶部固定安装有气缸固定架,且气缸固定架的底部右侧与第二圆柱杆的顶部固定连接,气缸固定架的底部中端固定安装有电动气缸,且电动气缸的底部与活动压型板的顶部中端固定连接。In order to achieve the above purpose, the present invention adopts the following technical scheme: a multi-functional shock-absorbing pneumatic pressing machine used for the production and processing of thermal insulation materials, including a pressing table, the top left side of the pressing table is fixedly installed There is a first cylindrical rod, the top middle end of the profiling table is fixedly installed with a profiling lower pressure head, the top of the profiling table is movably installed with a profiling lower side seat, and the top of the profiling table is provided with a movable groove. A second cylindrical rod is fixedly installed on the top right side of the pressing table, and a second movable circular tube is movably installed at the middle end of the outer wall of the second cylindrical rod. The second movable circular tube is in the shape of a circular tube, and the middle end of the outer wall of the first cylindrical rod A first movable circular tube is movably installed, the first movable circular tube is in the shape of a circular tube, the outer wall of the first movable circular tube is fixedly installed with a movable profiled plate, and the right end of the movable profiled plate is fixedly connected with the outer wall of the second movable circular tube , the bottom of the movable pressure plate is fixedly installed with the upper pressure head shock-absorbing box, the inner wall of the upper pressure head shock-absorbing box is movably installed with the pressure type upper pressure head, the pressure type upper pressure head is concave, and the bottom of the movable pressure plate is fixed A second compression spring is installed, the right side wall of the upper pressure head shock-absorbing box is fixedly installed with a pressure-type upper side seat, and the top of the pressure-type upper side seat is fixedly connected with the bottom right side of the movable pressure plate, and the first cylindrical rod A cylinder fixing frame is fixedly installed at the top of the cylinder fixing frame, and the bottom right side of the cylinder fixing frame is fixedly connected with the top of the second cylindrical rod. An electric cylinder is fixedly installed at the bottom middle end of the cylinder fixing frame, and the bottom of the electric cylinder is connected with the movable pressing plate. The top and middle end of the fixed connection.
进一步,所述压型下侧座的底部固定安装有侧压块,压型下侧座的内部固定安装有固定圆柱,且固定圆柱的底部与侧压块的顶部固定连接,侧压块的左侧壁面固定安装有第一压缩弹簧,且侧压块和第一压缩弹簧均在压型工作台的内部,第一压缩弹簧的左侧壁面与压型工作台的内壁左侧固定连接,侧压块的右侧壁面与压型工作台的内壁右侧活动连接。Further, a side pressure block is fixedly installed on the bottom of the lower side seat of the pressure profile, a fixed cylinder is fixedly installed inside the lower side seat of the pressure profile, and the bottom of the fixed cylinder is fixedly connected with the top of the side pressure block, and the left side of the side pressure block is fixedly connected. The side wall surface is fixedly installed with a first compression spring, and the side pressure block and the first compression spring are both inside the pressing table, the left side wall of the first compression spring is fixedly connected with the left side of the inner wall of the pressing table, and the side pressure The right side wall of the block is movably connected with the right side of the inner wall of the profiling workbench.
进一步,所述压型工作台的顶部前侧固定安装有第一限位块,压型工作台的顶部后侧固定安装有第二限位块,且压型下侧座的正面与第一限位块的背面活动连接,压型下侧座的背面与第二限位块的正面活动连接。Further, a first limit block is fixedly installed on the top front side of the profiling workbench, a second limit block is fixedly installed on the top rear side of the profiling workbench, and the front side of the molding lower seat is connected to the first limit block. The back side of the position block is movably connected, and the back side of the lower side seat of the profile is movably connected with the front side of the second limit block.
进一步,所述第一圆柱杆活动贯穿第一活动圆管的内部,第二圆柱杆活动贯穿第二活动圆管的内部。Further, the first cylindrical rod movably penetrates the interior of the first movable circular tube, and the second cylindrical rod movably penetrates the interior of the second movable circular tube.
进一步,所述第二压缩弹簧位于上压头减震箱和压型上压头的内部,第二压缩弹簧的底部与压型上压头的顶部中端固定连接。Further, the second compression spring is located inside the upper ram damping box and the profiling upper ram, and the bottom of the second compression spring is fixedly connected to the top middle end of the profiling upper ram.
进一步,所述压型上压头的底部右侧开设有第二压型槽,第二压型槽呈半圆形。Further, a second profiling groove is provided on the right side of the bottom of the profiling upper ram, and the second profiling groove is semicircular.
进一步,所述压型下侧座的右侧壁面中端开设有第一压型槽,第一压型槽呈半圆形。Further, the middle end of the right side wall of the lower seat for pressing is provided with a first pressing groove, and the first pressing groove is semicircular.
有益效果beneficial effect
本实用新型提供了用于保温材料生产加工用的多功能减震型气动压型机。具备以下有益效果:The utility model provides a multifunctional shock-absorbing pneumatic pressing machine used for the production and processing of thermal insulation materials. Has the following beneficial effects:
(1)、该用于保温材料生产加工用的多功能减震型气动压型机,通过设置了第一压缩弹簧和第二压缩弹簧,利用弹簧的减震作用,避免电动气缸用力过度将保温材料压坏,也为压型下侧座和压型上压头提供了一定的缓冲作用,避免通过直接的碰撞将保温材料的外表刮伤。(1) The multi-functional shock-absorbing pneumatic pressing machine used for the production and processing of thermal insulation materials is provided with a first compression spring and a second compression spring, and the shock absorption effect of the spring is used to avoid excessive force of the electric cylinder to reduce the thermal insulation effect. The crushing of the material also provides a certain buffering effect for the lower side seat and the upper pressure head of the molding, so as to avoid scratching the surface of the thermal insulation material through direct collision.
(2)、该用于保温材料生产加工用的多功能减震型气动压型机,通过设置了压型上侧座和压型下侧座,能够利用一个气缸工作就让保温材料两面同时压型,加快了工作的效率,也节省了大量的资源。(2) The multi-functional shock-absorbing pneumatic pressing machine used for the production and processing of thermal insulation materials is provided with a pressing upper seat and a pressing lower seat, so that the two sides of the thermal insulation material can be pressed simultaneously with one cylinder. It can speed up the work efficiency and save a lot of resources.
(3)、该用于保温材料生产加工用的多功能减震型气动压型机,通过设置了第一压型槽和第二压型槽,能够将保温材料压成各种需要的形状,提高了保温材料压型完成后的美观程度,同时也避免了压型完成后进一步的美化工作。(3) The multi-functional shock-absorbing pneumatic pressing machine used for the production and processing of thermal insulation materials can press the thermal insulation materials into various required shapes by setting the first pressing groove and the second pressing groove. The aesthetics of the thermal insulation material after the pressing is improved, and the further beautification work after the pressing is also avoided.
附图说明Description of drawings
本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义。The structures, proportions, sizes, etc. shown in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the conditions that the present invention can be implemented. technically meaningful.
图1为多功能减震型气动压型机正面示意图;Figure 1 is a schematic front view of a multi-functional shock-absorbing pneumatic press;
图2为多功能减震型气动压型机内部整体结构示意图;Figure 2 is a schematic diagram of the internal overall structure of the multi-functional shock-absorbing pneumatic press;
图3为多功能减震型气动压型机内部下侧结构示意图。Figure 3 is a schematic diagram of the internal lower side structure of the multi-functional shock-absorbing pneumatic press.
图例说明:10、压型工作台;11、压型下压头;12、压型下侧座;13、第一限位块;14、第二限位块;15、第一圆柱杆;16、第二圆柱杆;17、活动压型板;18、上压头减震箱;19、压型上压头;20、压型上侧座;21、第一活动圆管;22、第二活动圆管;23、气缸固定架;24、电动气缸;25、活动凹槽;26、侧压块;27、固定圆柱;28、第一压缩弹簧;29、第二压缩弹簧;30、第一压型槽;31、第二压型槽。Legend description: 10. Forming table; 11. Forming lower indenter; 12. Forming lower seat; 13. The first limit block; 14, The second limit block; 15, The first cylindrical rod; 16 , the second cylindrical rod; 17, the movable pressure plate; 18, the upper pressure head shock-absorbing box; 19, the pressure type upper pressure head; 20, the pressure type upper side seat; 21, the first movable circular tube; 22, the second Activity round pipe; 23, cylinder fixing frame; 24, electric cylinder; 25, movable groove; 26, side pressure block; 27, fixed cylinder; 28, first compression spring; 29, second compression spring; 30, first Pressing groove; 31. The second pressing groove.
具体实施方式Detailed ways
用于保温材料生产加工用的多功能减震型气动压型机,如图1-图2所示,包括压型工作台10,压型工作台10的顶部左侧固定安装有第一圆柱杆15,压型工作台10的顶部中端固定安装有压型下压头11,压型工作台10的顶部前侧固定安装有第一限位块13,压型工作台10的顶部后侧固定安装有第二限位块14,压型工作台10的顶部活动安装有压型下侧座12,且压型下侧座12的正面与第一限位块13的背面活动连接,压型下侧座12的背面与第二限位块14的正面活动连接,压型工作台10的顶部开设有活动凹槽25,压型下侧座12的底部固定安装有侧压块26,压型下侧座12的内部固定安装有固定圆柱27,且固定圆柱27的底部与侧压块26的顶部固定连接,侧压块26的左侧壁面固定安装有第一压缩弹簧28,且侧压块26和第一压缩弹簧28均在压型工作台10的内部,第一压缩弹簧28的左侧壁面与压型工作台10的内壁左侧固定连接,侧压块26的右侧壁面与压型工作台10的内壁右侧活动连接,压型工作台10的顶部右侧固定安装有第二圆柱杆16,第二圆柱杆16的外壁中端活动安装有第二活动圆管22,第二活动圆管22呈圆管状,第一圆柱杆15的外壁中端活动安装有第一活动圆管21,第一活动圆管21呈圆管状,第一活动圆管21的外壁固定安装有活动压型板17,且活动压型板17的右端与第二活动圆管22的外壁固定连接,第一圆柱杆15活动贯穿第一活动圆管21的内部,第二圆柱杆16活动贯穿第二活动圆管22的内部,活动压型板17的底部固定安装有上压头减震箱18,上压头减震箱18的内壁活动安装有压型上压头19,压型上压头19呈凹字形,活动压型板17的底部固定安装有第二压缩弹簧29,且第二压缩弹簧29位于上压头减震箱18和压型上压头19的内部,第二压缩弹簧29的底部与压型上压头19的顶部中端固定连接,上压头减震箱18的右侧壁面固定安装有压型上侧座20,且压型上侧座20的顶部与活动压型板17的底部右侧固定连接,第一圆柱杆15的顶部固定安装有气缸固定架23,且气缸固定架23的底部右侧与第二圆柱杆16的顶部固定连接,气缸固定架23的底部中端固定安装有电动气缸24,电动气缸24为现有技术,在此不做赘述,且电动气缸24的底部与活动压型板17的顶部中端固定连接。The multi-functional shock-absorbing pneumatic pressing machine used for the production and processing of thermal insulation materials, as shown in Figure 1-Figure 2, includes a pressing table 10, and a first cylindrical rod is fixedly installed on the top left of the pressing table 10 15. The top middle end of the
如图3所示,压型上压头19的底部右侧开设有第二压型槽31,第二压型槽31呈半圆形,压型下侧座12的右侧壁面中端开设有第一压型槽30,第一压型槽30呈半圆形。As shown in FIG. 3 , a
本实用新型的工作原理:通过开启电动气缸24的开关,电动气缸24的底部朝下推动,电动气缸24的底部带动活动压型板17沿着第一圆柱杆15和第二圆柱杆16的外壁朝下推动,活动压型板17带动上压头减震箱18和压型上侧座20朝下推动,上压头减震箱18带动压型上压头19朝下推动,将需要压型的保温材料放到压型下压头11上,压型上侧座20通过下压带动压型下侧座12朝左推动,压型下侧座12带动固定圆柱27朝左推动,固定圆柱27带动侧压块26朝左推动,侧压块26朝左推动挤压第一压缩弹簧28,当压型上压头19压到保温材料时,压型上压头19受到反向力朝上移动,压型上压头19带动第二压缩弹簧29朝上挤压。The working principle of the utility model: by opening the switch of the
当压型完成后,电动气缸24的底部朝上移动,电动气缸24的底部带动活动压型板17朝上移动,活动压型板17带动上压头减震箱18和压型上侧座20朝上移动,上压头减震箱18带动压型上压头19朝上移动,当压型上侧座20朝上移动到不与压型下侧座12接触的位置,第一压缩弹簧28有挤压状态变为正常状态,第一压缩弹簧28带动侧压块26朝右移动,侧压块26带动固定圆柱27朝右移动,固定圆柱27带动压型下侧座12朝右移动,当压型上压头19上升到不再接触保温材料时,第二压缩弹簧29由挤压状态恢复到正常状态,第二压缩弹簧29带动压型上压头19朝下移动。When the profiling is completed, the bottom of the
通过设置了第一压缩弹簧28和第二压缩弹簧29,利用弹簧的减震作用,避免电动气缸24用力过度将保温材料压坏,也为压型下侧座12和压型上压头19提供了一定的缓冲作用,避免通过直接的碰撞将保温材料的外表刮伤。By arranging the
通过设置了压型上侧座20和压型下侧座12,能够利用一个气缸工作就让保温材料两面同时压型,加快了工作的效率,也节省了大量的资源。By arranging the profiled
通过设置了第一压型槽30和第二压型槽31,能够将保温材料压成各种需要的形状,提高了保温材料压型完成后的美观程度,同时也避免了压型完成后进一步的美化工作。By setting the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention.
Claims (7)
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