CN217564828U - High moisture extruded vegetable meat production facility - Google Patents

Abstract

The utility model relates to a high moisture extrusion technical field just discloses a high moisture extruded plant meat production facility, the female sleeve comprises a sleeve, telescopic one end welding has the tooth box, the telescopic other end is provided with screw rod support piece, screw rod support piece's inside is rotated through the bearing respectively and is connected with positive screw rod and cloudy screw rod, telescopic top is provided with the feed inlet. This high moisture extruded plant meat production facility, through setting the crushed aggregates screw rod in the feed inlet below, utilize the crushed aggregates section to accept the plant meat raw materials after the premix, make the plant meat raw materials agglomeration behind the premix can by the abundant breakage, and then reach the purpose of intensive mixing plant meat raw materials, later recycle the plant meat raw materials collection after the section will be broken and carry and extrude the processing to positive screw rod department, the in-process of collecting has played the effect of mixing stirring, the taste of plant meat has been improved, and then the qualification rate of product has been increased.

Description

A high-moisture extrusion plant meat production equipment

technical field

The utility model relates to the technical field of high-moisture extrusion, in particular to a high-moisture extrusion plant meat production equipment.

Background technique

The production of plant meat is mainly realized by extrusion technology and 3D printing technology. Extrusion technology means that food materials are subjected to mechanical force in the extruder and flow in the direction of the die. During the flow of food materials, the use of extrusion The press processes the food material to make it restructure, and the extrusion process corresponding to the high-moisture material is called the high-moisture extrusion technology.

At present, most of the high-moisture extrusion technologies are realized by twin-screw extruders. During the production process, the high-moisture material has a high degree of fibrillation, and it is necessary to add flavoring agents, colorants, etc. during the processing. The most important ingredients in the production of plant meat, most existing twin-screw extruders directly put high-moisture materials and various ingredients into them. After the device premixes the high-moisture materials and various ingredients, it is easy to appear In the case of agglomeration, the taste of the finished plant meat after production is reduced due to the uneven mixing of some raw materials, thereby reducing the quality of the product.

Utility model content

In view of the deficiencies of the prior art, the utility model provides a high-moisture extrusion plant meat production equipment, which has the advantages of fully mixing the plant meat raw materials, and solves the problem that agglomeration easily occurs after the high-moisture materials and various ingredients are pre-mixed. So that the finished plant meat after production is unevenly mixed with some raw materials and the taste is reduced, thereby reducing the quality of the product.

The utility model provides the following technical scheme: a high-moisture extrusion plant meat production equipment, comprising a sleeve, one end of the sleeve is welded with a gear box, the other end of the sleeve is provided with a screw support, the The inside of the screw supporter is respectively connected with a male screw and a female screw through a bearing, the top of the sleeve is provided with a feeding port, the bottom of the sleeve close to one end of the screw support is provided with a discharge port, and the sleeve is provided with a discharge port. A closed channel is welded on both sides of the screw, the end of the male screw away from the screw support penetrates the gear box, and the male screw is rotatably connected to the gear box through a bearing, and the outer edge of the male screw is fixedly sleeved with a second gear, so The second gear is located inside the gear box, the outer edge of the second gear is meshed with the first gear, the center of the first gear is provided with a scrap screw, and the shape of the scrap screw and the position of the male screw are mutually exclusive. In parallel, both sides of the sleeve are provided with water filter ports, the inner wall of the water filter port is clamped with a filter hole plate, the inner side of the filter hole plate is provided with a polymer filter plate, and the outer side of the filter hole plate is overlapped A sealing plate is connected, a horizontal frame is fixedly installed on the side of the airtight passage by bolts, and a screw rod is rotatably connected to the center of the horizontal frame through a bearing, and one end of the screw rod is fixedly installed with a control panel. The other end of the filter is rotatably connected to the outside of the filter orifice plate through a bearing.

As a preferred technical solution of the present invention, the outer edge of the male screw is provided with R1 section, R2 section, R3 section and R4 section respectively, and the R2 section, R3 section and R4 section on the outer edge of the male screw are respectively connected with the female screw Corresponding to the screw, the R1 section is the feeding section, the R2 section is the extrusion section, the R3 section is the shearing section, and the R4 section is the discharging section.

As a preferred technical solution of the present invention, the male screw and the crushing screw are respectively located in the extrusion bin and the feeding bin, and the squeezing bin is communicated with a section inside the feeding bin close to the gear box.

As a preferred technical solution of the present invention, the gear ratio between the second gear and the first gear is 8:5.

As a preferred technical solution of the present utility model, the outer edge of the crushing screw is provided with R5 section and R6 section respectively, and the position of R6 section is located directly below the feeding port, and the R5 section is the aggregate section, Section R6 is the broken section.

As a preferred technical solution of the present invention, the outer edge of the sealing plate is provided with an inner thread frame, and the sealing plate is threadedly sleeved on the outer edge of the screw rod through the inner thread frame.

As a preferred technical solution of the present invention, a guide rod is welded on the outer side of the filter orifice plate, and one end of the guide rod away from the filter orifice plate penetrates the sealing plate and is slidably connected with the sealing plate.

Compared with the prior art, the utility model has the following beneficial effects:

1. The high-moisture extrusion plant meat production equipment uses the crushing screw to be placed below the feed port, and uses the crushing section to receive the pre-mixed vegetable meat raw materials, so that the pre-mixed vegetable meat raw materials are agglomerated It can be fully crushed, so as to achieve the purpose of fully mixing the plant meat raw materials, and then use the aggregate section to collect and transport the crushed plant meat raw materials to the male screw for extrusion processing, which plays a role in mixing and stirring during the collection process. The effect is to improve the taste of the plant meat, thereby increasing the qualified rate of the product.

2. The high-moisture extruded vegetable meat production equipment uses the polymer filter plate and the filter orifice plate to arrange the polymer filter plate and the filter orifice plate in the extrusion section. The orifice plate filters the excess water, which reduces the water contained in the raw material of the plant meat, increases the toughness of the fiber in the production process of the plant meat, makes the fibrous structure of the plant meat less likely to break, and improves the quality of the finished product.

Description of drawings

1 is a schematic diagram of the three-dimensional structure of the present utility model;

Fig. 2 is the top view sectional structure schematic diagram of the utility model;

3 is a schematic diagram of a partial cross-sectional structure of the present utility model;

4 is a schematic diagram showing the specific structure of the crushing screw of the present invention;

Fig. 5 is the enlarged schematic diagram of the utility model in Fig. 2;

FIG. 6 is a schematic diagram showing the unfolded structure of the internal parts of the closed channel of the present invention.

In the picture: 1. Sleeve; 2. Gear box; 3. Screw support; 4. Feeding port; 5. Feeding port; 6. Closed channel; 7. Male screw; 8. Female screw; 9. Crushed material Screw; 10, first gear; 11, second gear; 12, water filter; 13, filter orifice plate; 14, polymer filter plate; 15, sealing plate; 16, horizontal frame; 17, screw rod; 18, control 19. Guide rod.

Detailed ways

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

Please refer to Figure 1-6, a high-moisture extrusion plant meat production equipment, including a sleeve 1, one end of the sleeve 1 is welded with a gear box 2, the other end of the sleeve 1 is provided with a screw support 3, the screw supports The inside of the part 3 is respectively connected with a male screw 7 and a female screw 8 through the bearing rotation. The top of the sleeve 1 is provided with a feed port 4, and the bottom of the sleeve 1 close to one end of the screw support 3 is provided with a discharge port 5. Both sides of the 1 are welded with a closed channel 6, the end of the male screw 7 away from the screw support 3 penetrates the gear box 2, and the male screw 7 is rotatably connected with the gear box 2 through a bearing, and the outer edge of the male screw 7 is fixedly sleeved with a No. The second gear 11, the second gear 11 is located inside the gear box 2, the outer edge of the second gear 11 is meshed with the first gear 10, the center of the first gear 10 is provided with a scrap screw 9, and the shape of the scrap screw 9 The position of the male screw 7 is parallel to each other, and both sides of the sleeve 1 are provided with a water filter port 12, the inner wall of the water filter port 12 is clamped with a filter orifice plate 13, and the inner side of the filter orifice plate 13 is provided with a polymer filter plate 14. The outer side of the orifice plate 13 is overlapped with a sealing plate 15, the side of the airtight channel 6 is fixedly installed with a cross frame 16 by bolts, and the center of the cross frame 16 is connected with a screw rod 17 through a bearing rotation, and one end of the screw rod 17 is fixedly installed with a control The other end of the disc 18 and the screw rod 17 is rotatably connected to the outer side of the filter hole plate 13 through a bearing.

Specifically, the outer edge of the male screw 7 is provided with sections R1, R2, R3 and R4 respectively, and the R2, R3 and R4 sections on the outer edge of the male screw 7 correspond to the female screw 8 respectively, and the R1 section is for feeding Section, R2 section is the extrusion section, R3 section is the shearing section, and R4 section is the discharge section.

In this embodiment, after the vegetable meat raw material is sent from the R1 section to the R2 section, the male screw 7 and the female screw 8 can cooperate with the vegetable meat raw material to mix (broken), compress, shear, heat and melt, equalize, and shape the process. Processing makes the products produced from plant meat raw materials have a higher degree of fibrosis, uniform texture, elasticity and toughness.

Specifically, the male screw 7 and the crushing screw 9 are respectively located in the extrusion bin and the feeding bin, and the squeezing bin is communicated with a section of the feeding bin close to the gear box 2 .

In this embodiment, after the vegetable meat raw materials are crushed in the R6 stage, the R5 stage in the feeding bin can mix the crushed vegetable meat raw materials again, so that the vegetable meat raw materials are mixed more uniformly, and then aggregated and sent to the extrusion bin.

Specifically, the gear ratio between the second gear 11 and the first gear 10 is 8:5.

In this embodiment, the different gear ratios are used to increase the rotation speed of the first gear 10, so that the crushed plant meat raw materials in the feeding bin are mixed faster and gathered together.

Specifically, the outer edges of the crushing screw 9 are respectively provided with sections R5 and R6, and the position of the R6 section is located directly below the feed port 4, the R5 section is the aggregate section, and the R6 section is the crushing section.

In this embodiment, after the pre-mixed vegetable meat raw material is put into the feed port 4, the R6 stage can immediately crush it, so that the subsequent mixing is more sufficient.

Specifically, the outer edge of the sealing plate 15 is provided with an inner thread frame, and the sealing plate 15 is threadedly sleeved on the outer edge of the screw rod 17 through the inner thread frame.

In this embodiment, the control of the sealing plate 15 by the screw rod 17 is realized by arranging an internal thread frame, so that the amount of water filtration in the vegetable meat raw material can be manually controlled according to different materials.

Specifically, a guide rod 19 is welded on the outer side of the filter hole plate 13 , and one end of the guide rod 19 away from the filter hole plate 13 penetrates the sealing plate 15 and is slidably connected with the sealing plate 15 .

In this embodiment, the guide rods 19 are provided to restrict the sealing plate 15 to ensure that the sealing portion of the sealing plate 15 can be aligned with the holes of the filter hole plate 13 .

Working principle, when using this equipment to produce vegetable meat, first put the pre-mixed vegetable meat raw material into the feeding port 4, then start the equipment, with the rotation of the male screw 7, the second gear 11 drives the crushing through meshing with the first gear 10. The feeding screw 9 rotates. At this time, the R6 section on the outer edge of the crushing screw 9 will directly mince the vegetable meat raw material in the feeding port 4, and send the minced vegetable meat raw material to the R5 section, and use the R5 Section collects the minced vegetable meat raw materials and transports them from the feeding bin to the extrusion bin. After that, the R1 section starts to transport the influx of vegetable meat raw materials. When the vegetable meat raw materials reach the R2 section, the plants are compressed to a certain degree. The meat raw material will pass through the polymer filter plate 14. At this time, according to the characteristics of the processing material, the position of the sealing plate 15 is adjusted by rotating the control disk 18, so that the excess water in the vegetable meat raw material is discharged through the polymer filter plate 14, and then The plant meat raw material will be processed through the R3 section and the R4 section in turn. After the plant meat raw material is processed, the finished product will be extruded through the R4 section and discharged from the discharge port 5.

Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1. A high moisture extruded vegetable meat production facility, includes sleeve (1), its characterized in that: the filter is characterized in that a tooth box (2) is welded at one end of the sleeve (1), a screw support piece (3) is arranged at the other end of the sleeve (1), the interior of the screw support piece (3) is respectively connected with a male screw (7) and a female screw (8) in a rotating manner through bearings, a feed inlet (4) is arranged at the top of the sleeve (1), a discharge outlet (5) is arranged at the bottom of one end of the sleeve (1) close to the screw support piece (3), closed channels (6) are welded at two sides of the sleeve (1), one end of the male screw (7) far away from the screw support piece (3) penetrates through the tooth box (2), the male screw (7) is connected with the tooth box (2) in a rotating manner through bearings, a second gear (11) is fixedly sleeved at the outer edge of the male screw (7), the second gear (11) is positioned in the tooth box (2), a first gear (10) is meshed at the outer edge of the second gear (11), a crushed aggregate screw (9) is arranged at the center of the first gear (10), the crushed aggregate screw (9) and the position of the male screw (7) is parallel to the inner wall of the filter plate (12), and a high polymer filter plate (12) is arranged at two sides of the filter plate (13) in a filter plate (12) in a clamping manner, the outside overlap joint of filtration pore board (13) has closing plate (15), there is crossbearer (16) airtight passageway (6) side through bolt fixed mounting, the center department of crossbearer (16) rotates through the bearing and is connected with lead screw (17), the one end fixed mounting of lead screw (17) has control panel (18), the other end of lead screw (17) passes through the bearing and is connected with the outside rotation of filtration pore board (13).

2. The apparatus for producing high moisture pressed vegetable meat according to claim 1, wherein: the outer edge of the male screw (7) is provided with a R1 section, a R2 section, a R3 section and a R4 section respectively, the R2 section, the R3 section and the R4 section of the outer edge of the male screw (7) correspond to the female screw (8) respectively, the R1 section is a feeding section, the R2 section is an extrusion section, the R3 section is a shearing section, and the R4 section is a discharging section.

3. The apparatus for producing high moisture pressed vegetable meat according to claim 1, wherein: the male screw (7) and the crushed aggregates screw (9) are respectively positioned in the extrusion bin and the feeding bin, and the extrusion bin is communicated with a section, close to the tooth box (2), in the feeding bin.

4. The apparatus for producing high moisture pressed vegetable meat according to claim 1, wherein: the gear ratio of the second gear (11) to the first gear (10) is 8.

5. A high moisture extruded vegetable meat production apparatus as claimed in claim 1, wherein: the outer edge of the crushed material screw (9) is provided with an R5 section and an R6 section respectively, the position of the R6 section is positioned under the feed inlet (4), the R5 section is a material collecting section, and the R6 section is a crushing section.

6. A high moisture extruded vegetable meat production apparatus as claimed in claim 1, wherein: the outer edge of the sealing plate (15) is provided with an internal thread frame, and the sealing plate (15) is sleeved on the outer edge of the screw rod (17) through the internal thread frame.

7. A high moisture extruded vegetable meat production apparatus as claimed in claim 1, wherein: the outside welding of filter plate (13) has guide bar (19), guide bar (19) are kept away from the one end of filter plate (13) and are run through closing plate (15) and with closing plate (15) sliding connection.

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