CN217551420U - Ultrasonic metal welding machine welding head quick change device - Google Patents

Ultrasonic metal welding machine welding head quick change device Download PDF

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Publication number
CN217551420U
CN217551420U CN202220361656.6U CN202220361656U CN217551420U CN 217551420 U CN217551420 U CN 217551420U CN 202220361656 U CN202220361656 U CN 202220361656U CN 217551420 U CN217551420 U CN 217551420U
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block
welding head
fixed
ultrasonic
fixing
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孔祥玉
刘蕊
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Branson Ultrasonics Shanghai Co Ltd
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Branson Ultrasonics Shanghai Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • B23K20/106Features related to sonotrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/26Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

The utility model relates to an ultrasonic metal welding field discloses an ultrasonic metal welding machine bonding tool quick change device, including the movable establishment that is used for the fixed establishment of fixed connection frame and is used for fixed ultrasonic wave trigeminy piece, movable establishment can dismantle the setting in fixed establishment, movable establishment includes the mounting panel and is used for the coupling assembling of fixed ultrasonic wave trigeminy piece, coupling assembling sets up on the mounting panel, fixed establishment is including the fixed block that is used for the fixed connection frame, it is open mounting groove to be provided with at least one end on the fixed block, the mounting panel slides and sets up in the mounting groove, and be provided with the butt piece that is used for fixed mounting panel in the fixed block. This application has and to play the supporting role to the mounting panel at the in-process mounting groove that bonding tool dismouting was changed through mounting panel and mounting groove for single staff can carry out the dismouting change to the bonding tool, and is difficult for appearing the safe risk that ultrasonic wave trigeminy piece falls, reaches the effect that improves the dismouting bonding tool and waste time and energy difficult operation.

Description

一种超声波金属焊机焊头快换装置An ultrasonic metal welding machine welding head quick change device

技术领域technical field

本申请涉及超声波金属焊接的领域,尤其是涉及一种超声波金属焊机焊头快换装置。The present application relates to the field of ultrasonic metal welding, and in particular, to a quick-change device for a welding head of an ultrasonic metal welding machine.

背景技术Background technique

超声波金属焊机通常由机架、超声波发生器和超声波三联件组成,超声波三联件包括换能器、调幅器和焊头,在对金属进行焊接时,机架带动焊头移动至待焊接工件处,超声波三联件将超声波发生器发出的一定频率振荡的电能转换成相同频率的机械能并从焊头输出,高频机械振动从焊头传递到工件表面,使待焊接工件表面摩擦而形成分子层之间的熔合,从而对工件进行焊接。超声波焊接相对于传统的焊接工艺,具有焊接速度快,焊接强度高、密封性好、成本低廉,清洁无污染等特点,因而被广泛应用。The ultrasonic metal welding machine is usually composed of a frame, an ultrasonic generator and an ultrasonic triplet. The ultrasonic triplet includes a transducer, an amplitude modulator and a welding head. When welding metals, the frame drives the welding head to move to the workpiece to be welded. The ultrasonic triplet converts the electric energy oscillating at a certain frequency emitted by the ultrasonic generator into mechanical energy of the same frequency and outputs it from the welding head. fusion between the workpieces, thereby welding the workpiece. Compared with the traditional welding process, ultrasonic welding has the characteristics of fast welding speed, high welding strength, good sealing, low cost, clean and pollution-free, etc., so it is widely used.

目前,现有的超声波金属焊机更换焊头时,由于超声波三联件的结构特点整体长度较长,重量较大,与机架的连接、定位,以及配套自动化产线后操作空间受限等问题,一般需与焊头夹持装置预先进行固定,再通过多个螺栓将焊头夹持装置固定在机架上实现焊头的更换。At present, when the existing ultrasonic metal welding machine replaces the welding head, due to the structural characteristics of the ultrasonic triplet, the overall length is long, the weight is large, the connection and positioning with the frame, and the operation space after the supporting automated production line is limited. Generally, it needs to be fixed with the welding head clamping device in advance, and then the welding head clamping device is fixed on the frame through a plurality of bolts to realize the replacement of the welding head.

针对上述中的相关技术,由于超声波三联件和焊头夹持装置的重量较大,在对焊头进行拆装时,需要两个工作人员共同配合,一人扶持超声波三联件,另一人进行拆装,在拆装过程中需要有承载力对超声波三联件进行支撑,单个工作人员进行拆卸时,不易对超声波三联件进行支撑,因此会存在有超声波三联件与焊头夹持装置坠落的安全风险,发明人认为存在有工作人员拆装焊头费时费力不易操作的缺陷。In view of the above-mentioned related technologies, due to the large weight of the ultrasonic triplet and the welding head clamping device, when disassembling and assembling the welding head, two workers are required to cooperate together, one supports the ultrasonic triplet, and the other disassembles and assembles. , In the process of disassembly and assembly, it is necessary to have a bearing capacity to support the ultrasonic triplet. When a single worker disassembles, it is not easy to support the ultrasonic triplet, so there will be a safety risk of the ultrasonic triplet and the welding head clamping device falling. The inventor believes that there is a defect that it is time-consuming, laborious and difficult for the staff to disassemble and assemble the welding head.

实用新型内容Utility model content

为了改善工作人员拆装焊头费时费力不易操作的问题,本申请提供一种超声波金属焊机焊头快换装置。In order to improve the problem that it is time-consuming, laborious and difficult to operate for the staff to disassemble and assemble the welding head, the present application provides a quick-change device for the welding head of an ultrasonic metal welding machine.

本申请提供的一种超声波金属焊机焊头快换装置采用如下的技术方案:A quick-change device for an ultrasonic metal welding machine welding head provided by the application adopts the following technical solutions:

一种超声波金属焊机焊头快换装置,包括用于固定连接机架的固定机构和用于固定超声波三联件的活动机构,所述活动机构可拆卸设置在固定机构内,所述活动机构包括安装板和用于固定超声波三联件的连接组件,所述连接组件设置在安装板上,所述固定机构包括用于固定连接机架的固定块,所述固定块上设置有至少一端呈敞口的安装槽,所述安装板滑动设置在安装槽内,且所述固定块内设置有用于固定安装板的抵接块。An ultrasonic metal welding machine welding head quick change device, comprising a fixing mechanism for fixing a connection frame and a movable mechanism for fixing an ultrasonic triplet, the movable mechanism is detachably arranged in the fixing mechanism, and the movable mechanism includes An installation plate and a connection assembly for fixing the ultrasonic triplet, the connection assembly is arranged on the installation plate, the fixing mechanism includes a fixing block for fixing the connection frame, and at least one end of the fixing block is open. The mounting slot is slidably arranged in the mounting slot, and an abutment block for fixing the mounting plate is arranged in the fixing block.

通过采用上述技术方案,在对焊头进行安装时,先将超声波三联件安装在连接组件上,再将安装板从安装槽敞口处滑动安装在固定块内,此时固定块内的安装槽对安装板起支撑作用,再使用抵接块对安装板进行固定,即可完成焊头的安装;在对焊头进行拆卸时,先调节抵接块接触与安装板的固定状态,此时固定块内的安装槽对安装板起支撑作用,超声波三联件不易出现坠落的安全风险,再将安装板从安装槽内滑动取出,即可完成焊头的拆卸。如此设置,通过采用安装槽对安装板进行支撑,单个工作人员即可对焊头进行拆装更换,不易出现超声波三联件坠落的安全风险,并且将焊头夹持装置拆分为固定机构和活动机构两部分,拆装时只需对活动机构进行拆装,降低了需要更换部分的整体重量,从而使得焊头更换省时省力且操作更加方便快捷。By adopting the above technical solution, when installing the welding head, first install the ultrasonic triplet on the connecting component, and then slide the installation plate into the fixing block from the opening of the installation groove. At this time, the installation groove in the fixing block Support the mounting plate, and then use the abutment block to fix the mounting plate to complete the installation of the welding head; when disassembling the welding head, first adjust the fixed state of the contact between the contact block and the mounting plate, and then fix the welding head The installation groove in the block supports the installation plate, and the ultrasonic triplet is not prone to the safety risk of falling. Then the installation plate is slid out of the installation groove to complete the disassembly of the welding head. In this way, by using the installation groove to support the installation plate, a single worker can disassemble and replace the welding head, and the safety risk of falling of the ultrasonic triplet is not easy to occur, and the welding head clamping device is divided into a fixed mechanism and a movable There are two parts of the mechanism. When disassembling and assembling, only the movable mechanism needs to be disassembled and assembled, which reduces the overall weight of the part to be replaced, so that the replacement of the welding head saves time and labor and makes the operation more convenient and quick.

优选的,所述安装板沿自身滑动方向的两侧壁上均设置有限位导条,所述固定块内开设有与安装槽相连通的第一限位导槽,所述抵接块靠近安装板的一端开设有倒角并与安装槽的底部形成第二限位导槽,两个所述限位导条沿安装板滑动方向分别滑动设置在第一限位导槽和第二限位导槽内。Preferably, limit guide bars are provided on both side walls of the mounting plate along its own sliding direction, a first limit guide groove communicated with the installation groove is formed in the fixing block, and the abutment block is close to the installation One end of the plate is provided with a chamfer and forms a second limit guide slot with the bottom of the installation slot. in the slot.

通过采用上述技术方案,在对安装板进行安装时,将安装板滑动安装在安装槽内,此时安装板两侧的限位导条分别位于第一限位导槽和第二限位导槽内,限位导条与第一限位导槽以及第二限位导槽配合一方面实现了安装槽对安装板的支撑,另一方面实现了对安装板的导向功能,便于安装板进行滑动安装。By adopting the above technical solution, when installing the mounting plate, the mounting plate is slidably installed in the mounting groove, and the limit guide bars on both sides of the mounting plate are located in the first limit guide groove and the second limit guide groove respectively. Inside, the limit guide bar cooperates with the first limit guide groove and the second limit guide groove to realize the support of the installation groove to the installation board on the one hand, and the guiding function of the installation board on the other hand, which is convenient for the installation board to slide. Install.

优选的,所述抵接块远离安装板的一端设置有用于调节自身位置的调节件,所述调节件上设置有用于固定自身的紧固件。Preferably, one end of the abutting block away from the mounting plate is provided with an adjusting piece for adjusting its position, and the adjusting piece is provided with a fastener for fixing itself.

通过采用上述技术方案,使用调节件对抵接块进行调节,使抵接块在固定块内进行滑动,抵接块滑动使得抵接块的倒角抵紧在安装板的限位导条上,从而对安装板进行固定,调节抵接块后使用紧固件对调节件进行固定,从而使得抵接块对安装板的固定更加牢靠。By adopting the above technical solution, the adjusting member is used to adjust the abutting block, so that the abutting block slides in the fixed block, and the sliding of the abutting block makes the chamfering of the abutting block abut against the limiting bar of the mounting plate, Thereby, the mounting plate is fixed, and after adjusting the abutting block, the adjusting member is fixed with a fastener, so that the fixing of the abutting block to the mounting plate is more reliable.

优选的,所述固定块内开设有导向槽,所述抵接块上设置有导向块,所述导向块沿抵接块调节方向相适配滑动设置在导向槽内。Preferably, a guide groove is formed in the fixing block, a guide block is provided on the abutment block, and the guide block is fitted and slidably arranged in the guide groove along the adjustment direction of the abutment block.

通过采用上述技术方案,在抵接块滑动固定安装板的过程中,抵接块上的导向块在固定块的导向槽内滑动,从而对抵接块滑动方向进行导向并限位,使得抵接块滑动更加稳定。By adopting the above technical solution, during the process of the abutting block sliding and fixing the mounting plate, the guide block on the abutting block slides in the guide groove of the fixing block, so as to guide and limit the sliding direction of the abutting block, so that the abutting block can be abutted. Block sliding is more stable.

优选的,所述固定块上可拆卸设置有定位块,所述定位块沿垂直于抵接块调节方向抵紧在安装板上。Preferably, a positioning block is detachably provided on the fixing block, and the positioning block is pressed against the mounting plate along an adjustment direction perpendicular to the abutment block.

通过采用上述技术方案,安装板完成安装后,在固定块上安装定位块,定位块抵紧在安装板上并与机架配合对安装板滑动方向进行限位,从而进一步对安装板进行固定,同理,在拆卸安装板时,需要先拆卸取下定位块。By adopting the above technical solution, after the installation plate is installed, a positioning block is installed on the fixing block, and the positioning block is pressed against the installation plate and cooperates with the frame to limit the sliding direction of the installation plate, thereby further fixing the installation plate. Similarly, when removing the mounting plate, the positioning block needs to be removed first.

优选的,所述连接组件包括用于固定焊头的夹爪和用于固定调幅器的夹持部件,所述夹持部件沿超声波三联件轴线方向可调节设置在安装板上。Preferably, the connection assembly includes a clamping claw for fixing the welding head and a clamping part for fixing the amplitude modulator, and the clamping part is arranged on the mounting plate in an adjustable manner along the axis direction of the ultrasonic triplet.

通过采用上述技术方案,在安装焊头时需先将超声波三联件预装在连接组件上,使用夹爪对焊头进行夹持固定,使用夹持部件对调幅器进行夹持固定,即可完成固定超声波三联件,夹持部件可调节设置使得连接组件可适用于不同尺寸规格的超声波三联件。By adopting the above technical solution, when installing the welding head, it is necessary to pre-install the ultrasonic triplet on the connecting assembly, use the clamping jaws to clamp and fix the welding head, and use the clamping parts to clamp and fix the amplitude modulator. The ultrasonic triplet is fixed, and the clamping part can be adjusted so that the connecting assembly can be applied to the ultrasonic triplet of different sizes.

优选的,所述夹持部件包括连接杆和抱箍,所述连接杆沿超声波三联件轴线方向滑动设置在安装板上,所述抱箍设置在连接杆远离安装板的一端并用于固定调幅器,所述安装板上设置有用于固定连接杆的固定件。Preferably, the clamping part includes a connecting rod and a hoop, the connecting rod is slidably arranged on the mounting plate along the axis direction of the ultrasonic triplet, and the hoop is disposed at one end of the connecting rod away from the mounting plate and is used to fix the amplitude modulator , the mounting plate is provided with a fixing piece for fixing the connecting rod.

通过采用上述技术方案,在对夹持部件进行调节时,滑动连接杆,连接杆带动抱箍进行滑动,当抱箍滑动至调幅器处时,使用固定件对连接杆进行固定,在使用抱箍对调幅器进行夹持固定,采用连接杆滑动的方式进行调节,使得夹持部件调节更加方便快捷。By adopting the above technical solution, when the clamping part is adjusted, the connecting rod is slid, and the connecting rod drives the hoop to slide. When the hoop slides to the amplitude modulator, the connecting rod is fixed by the fixing piece. The amplitude modulator is clamped and fixed, and the connecting rod is slid for adjustment, which makes the adjustment of the clamping part more convenient and quicker.

优选的,所述安装板内沿连接杆滑动方向开设有限位滑槽,且所述连接杆相适配滑动设置在限位滑槽内。Preferably, a limit chute is provided in the mounting plate along the sliding direction of the connecting rod, and the connecting rod is slidably arranged in the limit chute.

通过采用上述技术方案,连接杆在安装板的限位滑槽内进行滑动,限位滑动对连接杆起限位作用,使得连接杆滑动更加稳定。By adopting the above technical solution, the connecting rod slides in the limit chute of the mounting plate, and the limit sliding acts as a limit on the connecting rod, so that the sliding of the connecting rod is more stable.

优选的,所述安装板上设置有便于焊头安装时进行定位的定位卡板。Preferably, the mounting plate is provided with a positioning card plate that facilitates positioning when the welding head is installed.

通过采用上述技术方案,在安装焊头时,将定位卡板安装在安装板上,使用定位卡板对焊头进行定位,使得焊头在安装时定位更加方便准确。By adopting the above technical solution, when installing the welding head, the positioning card plate is installed on the mounting plate, and the welding head is positioned by using the positioning card plate, so that the positioning of the welding head during installation is more convenient and accurate.

优选的,所述安装板靠近定位卡板的侧壁上开设有限位槽,所述定位卡板靠近安装板的侧壁上设置有限位条块,所述限位条块相适配设置在限位槽内。Preferably, a limit slot is defined on the side wall of the mounting plate close to the positioning card, and a limit block is provided on the side wall of the positioning card close to the mounting plate, and the limit block is adapted to be set in the limit in the slot.

通过采用上述技术方案,在安装定位卡板时,将定位卡板的限位条块安装在安装板的限位槽内,从而对定位卡板进行限位,使得定位卡板更加稳定,同时将焊头安装在限位槽内,从而快速对焊头进行定位,使得焊头垂直于安装板,从而提高了焊接过程中焊头的稳定性。By adopting the above technical solution, when installing the positioning card, the limit block of the positioning card is installed in the limit groove of the installation plate, so as to limit the positioning card, so that the positioning card is more stable, and at the same time, the positioning card is more stable. The welding head is installed in the limit groove, so that the welding head can be quickly positioned so that the welding head is perpendicular to the mounting plate, thereby improving the stability of the welding head during the welding process.

综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:

通过采用安装板与安装槽,在焊头拆装更换的过程中安装槽对安装板起支撑作用,使得单个工作人员即可对焊头进行拆装更换,且不易出现超声波三联件坠落的安全风险,从而使得焊头更换省时省力且操作更加方便快捷;By using the installation plate and the installation groove, the installation groove supports the installation plate during the disassembly and replacement of the welding head, so that a single worker can disassemble and replace the welding head, and the safety risk of falling of the ultrasonic triplet is not easy to occur. , so that the replacement of the welding head saves time and effort and the operation is more convenient and quick;

通过采用导向块与导向槽对抵接块滑动方向进行导向并限位,使得抵接块滑动更加稳定;By using guide blocks and guide grooves to guide and limit the sliding direction of the abutting blocks, the sliding of the abutting blocks is more stable;

通过采用定位卡板,定位卡板对焊头进行快速定位,使得焊头垂直于安装板,从而有利于提高金属焊机焊接时的稳定性。By using a positioning card, the positioning card quickly positions the welding head, so that the welding head is perpendicular to the mounting plate, which is beneficial to improve the stability of the metal welding machine during welding.

附图说明Description of drawings

图1是本申请实施例1中焊头快换装置与机架以及超声波三联件连接关系的结构示意图;Fig. 1 is the structural representation of the connection relationship between the welding head quick-change device, the frame and the ultrasonic triplet in the first embodiment of the present application;

图2是本申请实施例1的整体结构示意图;2 is a schematic diagram of the overall structure of Embodiment 1 of the present application;

图3是本申请实施例1为突出展示固定机构的部分结构示意图;Fig. 3 is the partial structural schematic diagram of the embodiment 1 of the present application showing the fixing mechanism in a prominent manner;

图4是本申请实施例1为突出展示导向槽与导向块的部分结构示意图;Fig. 4 is the partial structural schematic diagram of the embodiment 1 of the present application showing the guide groove and the guide block in a prominent manner;

图5是本申请实施例1为突出展示活动机构的部分结构爆炸示意图;5 is a schematic exploded schematic diagram of a part of the structure of a prominent display movable mechanism in Embodiment 1 of the present application;

图6是本申请实施例1为突出展示定位卡板的部分结构爆炸示意图;FIG. 6 is a schematic exploded schematic diagram of a part of the structure of the embodiment 1 of the present application for prominently displaying the positioning card;

图7是本申请实施例2的整体结构示意图。FIG. 7 is a schematic diagram of the overall structure of Embodiment 2 of the present application.

附图标记说明:1、固定机构;11、固定块;2、活动机构;21、安装板;22、连接组件;221、夹爪;222、夹持部件;2221、连接杆;2222、抱箍;3、安装槽;4、抵接块;5、限位导条;6、第一限位导槽;7、倒角;8、第二限位导槽;9、调节件;10、紧固件;12、导向槽;13、导向块;14、定位块;15、定位卡板;16、限位槽;17、限位条块;18、固定件;19、限位滑槽;23、机架;24、换能器;25、调幅器;26、焊头;27、卡槽;28、第一安装孔;29、第二安装孔;30、连接块;31、连接板;32、夹爪滑槽。Description of reference numerals: 1, fixing mechanism; 11, fixing block; 2, movable mechanism; 21, mounting plate; 22, connecting assembly; 221, clamping jaw; 222, clamping part; 2221, connecting rod; ;3, installation groove; 4, abutment block; 5, limit guide; 6, first limit guide; 7, chamfer; 8, second limit guide; 9, adjustment piece; 10, tight Firmware; 12, guide groove; 13, guide block; 14, positioning block; 15, positioning card; 16, limit groove; 17, limit block; 18, fixing part; 19, limit chute; 23 , frame; 24, transducer; 25, amplitude modulator; 26, welding head; 27, card slot; 28, first mounting hole; 29, second mounting hole; 30, connecting block; 31, connecting plate; 32 , Gripper chute.

具体实施方式Detailed ways

以下结合附图1-7对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-7.

本申请实施例公开一种超声波金属焊机焊头快换装置。The embodiment of the present application discloses a quick-change device for a welding head of an ultrasonic metal welding machine.

实施例1:Example 1:

参照图1,一种超声波金属焊机焊头快换装置包括固定机构1和活动机构2,固定机构1通过连接板31固定安装在机架23的侧壁上,且固定机构1与连接板31一体成型,活动机构2用于固定超声波三联件,超声波三联件包括换能器24、调幅器25和焊头26,活动机构2可拆卸安装在固定机构1内,在对焊头26进行更换时,将活动机构2从固定机构1上拆洗取下即可取下焊头26,安装焊头26时,将活动机构2安装在固定机构1内即可,将焊头夹持装置拆分为固定机构1和活动机构2两部分,拆装时只需对活动机构2进行拆装,降低了需要更换部分的整体重量,使得焊头26更换更加省力。Referring to FIG. 1, an ultrasonic metal welding machine welding head quick change device includes a fixing mechanism 1 and a movable mechanism 2. The fixing mechanism 1 is fixedly installed on the side wall of the frame 23 through the connecting plate 31, and the fixing mechanism 1 and the connecting plate 31 are fixed and installed on the side wall of the frame 23. It is integrally formed, and the movable mechanism 2 is used to fix the ultrasonic triplet. The ultrasonic triplet includes the transducer 24, the amplitude modulator 25 and the welding head 26. The movable mechanism 2 can be detachably installed in the fixing mechanism 1. When the welding head 26 is replaced , the movable mechanism 2 can be removed from the fixed mechanism 1 to remove the welding head 26. When installing the welding head 26, the movable mechanism 2 can be installed in the fixed mechanism 1, and the welding head clamping device can be split into a fixed mechanism 1 and the movable mechanism 2, only the movable mechanism 2 needs to be disassembled and assembled during disassembly and assembly, which reduces the overall weight of the part to be replaced, and makes the replacement of the welding head 26 more labor-saving.

参照图2,固定机构1包括固定块11,固定块11固定安装在机架23的侧壁上,固定块11沿垂直机架23方向开设有两端呈敞口的安装槽3,且安装槽3靠近机架23一侧的敞口与机架23相抵接。活动机构2包括安装板21和连接组件22,安装板21沿垂直机架23方向滑动安装在安装槽3内,连接组件22用于固定超声波三联件并固定安装在安装板21远离固定块11的一端。固定块11内沿垂直安装板21滑动方向滑动安装有抵接块4,且抵接块4与安装板21相抵接,固定块11远离机架23的侧壁上通过螺栓可拆卸安装有C型定位块14,定位块14的一端面与固定块11相抵接,另一端面与安装板21相抵接。将安装板21滑动安装进入固定块11的安装槽3内即可将活动机构2安装在固定机构1内,安装板21安装后使用抵接块4配合安装槽3对垂直安装板21滑动方向进行固定,使用定位块14配合机架23对安装板21滑动方向进行固定。2, the fixing mechanism 1 includes a fixing block 11, the fixing block 11 is fixedly installed on the side wall of the frame 23, and the fixing block 11 is provided with an installation groove 3 with open ends along the vertical direction of the frame 23, and the installation groove is 3. The opening on the side close to the frame 23 is in contact with the frame 23. The movable mechanism 2 includes a mounting plate 21 and a connecting assembly 22. The mounting plate 21 is slidably installed in the mounting groove 3 along the direction of the vertical frame 23. one end. An abutment block 4 is slidably installed in the fixing block 11 along the sliding direction of the vertical mounting plate 21 , and the abutment block 4 is in contact with the mounting plate 21 , and a C type is detachably installed on the side wall of the fixing block 11 away from the frame 23 through bolts. As for the positioning block 14 , one end surface of the positioning block 14 is in contact with the fixing block 11 , and the other end surface is in contact with the mounting plate 21 . The movable mechanism 2 can be installed in the fixing mechanism 1 by sliding the mounting plate 21 into the mounting groove 3 of the fixed block 11. After the mounting plate 21 is installed, use the abutment block 4 to cooperate with the mounting groove 3 to align the sliding direction of the vertical mounting plate 21. For fixing, use the positioning block 14 to cooperate with the frame 23 to fix the sliding direction of the mounting plate 21 .

参照图3和4,固定块11内螺纹安装有调节件9,调节件9穿过固定块11并螺纹安装在抵接块4内,调节件9上螺纹套设有紧固件10,且紧固件10抵接在固定块11的外侧壁上,本申请中,调节件9可选用为差动螺杆,紧固件10可选用为螺母。固定块11内沿抵接块4滑动方向开设有两个导向槽12,抵接块4靠近导向槽12的侧壁上通过螺栓固定安装有两个导向块13,且导向块13沿抵接块4滑动方向相适配滑动安装在导向槽12内。使用抵接块4对安装板21进行固定时,通过转动调节件9带动抵接块4进行移动,通过导向块13与导向槽12配合使得抵接块4移动更加稳定,抵接块4抵紧安装板21后转动紧固件10对调节件9进行固定,使得抵接块4固定的更加稳定。3 and 4, the fixing block 11 is internally threaded with an adjusting member 9, the adjusting member 9 passes through the fixing block 11 and is threadedly installed in the abutting block 4, and the adjusting member 9 is threadedly sleeved with a fastener 10, and is tightened The fastener 10 abuts on the outer side wall of the fixing block 11 . In this application, the adjusting member 9 can be selected as a differential screw, and the fastener 10 can be selected as a nut. Two guide grooves 12 are formed in the fixed block 11 along the sliding direction of the abutment block 4. Two guide blocks 13 are fixedly installed on the side wall of the abutment block 4 close to the guide groove 12 by bolts, and the guide blocks 13 are along the abutment block. 4. The sliding direction is adapted to be slidably installed in the guide groove 12. When using the abutment block 4 to fix the mounting plate 21 , the abutment block 4 is driven to move by rotating the adjusting member 9 , and the abutment block 4 moves more stably through the cooperation of the guide block 13 and the guide groove 12 , and the abutment block 4 abuts tightly. After installing the plate 21 , the fastener 10 is rotated to fix the adjusting member 9 , so that the abutting block 4 is fixed more stably.

参照图3和5,安装板21靠近固定块11一端的两侧壁上均固定安装有限位导条5,且限位导条5沿安装板21滑动方向设置,限位导条5的横截面为三角形且由下往上的横截面宽度逐渐增大。固定块11内远离抵接块4一端开设有与安装槽3相连通的第一限位导槽6,抵接块4上开设有倒角7,倒角7与安装槽3的底壁配合形成有第二限位导槽8,第一限位导槽6和第二限位导槽8的横截面与限位导条5横截面相同,且抵接块4的调节量程小于限位导条5的最大横截面宽度。两个限位导条5沿安装板21滑动方向相适配滑动安装在第一限位导槽6和第二限位导槽8内。当需要拆卸焊头26时,先拆卸取下定位块14,在转动调节件9使抵接件与安装板21接触固定状态,此时安装板21通过限位导条5卡接在安装槽3的第一限位导槽6和第二限位导槽8内,安装槽3对安装板21起到支撑作用,使得工作人员在拆卸焊头26过程中不易出现超声波三联件坠落的安全风险,因此,单个工作人员可独自进行拆卸,安装焊头26步骤与上述步骤相反,单个工作人员也可独自进行安装,如此使得焊头26更换省时省力且操作更加方便快捷。Referring to FIGS. 3 and 5 , the limit guide bars 5 are fixedly installed on both side walls of the mounting plate 21 near one end of the fixing block 11 , and the limit guide bars 5 are arranged along the sliding direction of the mounting plate 21 . The cross section of the limit guide bars 5 It is triangular and the width of the cross-section gradually increases from bottom to top. A first limit guide groove 6 communicated with the installation groove 3 is formed in the fixed block 11 at one end away from the abutment block 4 , and a chamfer 7 is formed on the abutment block 4 , and the chamfer 7 is formed in cooperation with the bottom wall of the installation groove 3 . There is a second limit guide groove 8, the cross section of the first limit guide groove 6 and the second limit guide groove 8 is the same as the cross section of the limit guide bar 5, and the adjustment range of the abutting block 4 is smaller than that of the limit guide bar 5 maximum cross-sectional width. The two limit guide bars 5 are fitted and slidably installed in the first limit guide groove 6 and the second limit guide groove 8 along the sliding direction of the mounting plate 21 . When it is necessary to disassemble the welding head 26, first disassemble and remove the positioning block 14, and then rotate the adjusting member 9 to make the abutting member and the mounting plate 21 in contact with the fixed state, at this time, the mounting plate 21 is clamped in the mounting groove 3 through the limit guide bar 5 In the first limit guide groove 6 and the second limit guide groove 8, the installation groove 3 plays a supporting role on the installation plate 21, so that the safety risk of the fall of the ultrasonic triplet is not easy for the staff during the process of disassembling the welding head 26. Therefore, a single worker can disassemble the welding head 26 independently, and the steps of installing the welding head 26 are opposite to the above steps, and a single working person can also perform the installation alone, which saves time and effort in replacing the welding head 26 and makes the operation more convenient and quick.

参照图5,连接组件22包括夹持部件222和两个夹爪221,夹爪221用于夹持固定焊头26,夹持部件222用于夹持固定调幅器25,安装板21上沿超声波三联件轴线方向开设有四个夹爪滑槽32,两个夹爪221通过螺栓滑动固定安装在安装板21远离固定块11的侧壁上,且螺栓位于夹爪滑槽32内,两个夹爪221上开设有螺纹孔,当夹爪221夹持焊头26后使用螺栓穿过螺纹孔并对焊头26进行固定。5, the connecting assembly 22 includes a clamping part 222 and two clamping jaws 221. The clamping jaws 221 are used to clamp the fixed welding head 26; the clamping part 222 is used to clamp the fixed amplitude modulator 25; There are four clamping jaw sliding grooves 32 in the axial direction of the triple piece. The two clamping jaws 221 are slidably and fixedly installed on the side wall of the mounting plate 21 away from the fixing block 11 by means of bolts, and the bolts are located in the clamping jaw sliding grooves 32. The claws 221 are provided with threaded holes. When the clamping jaws 221 clamp the welding head 26 , bolts are used to pass through the threaded holes and fix the welding head 26 .

夹持部件222沿超声波三联件轴线方向可调节安装在安装板21的侧壁上,夹持部件222包括连接杆2221和抱箍2222,安装板21内开设有限位滑槽19,连接杆2221沿超声波三联件轴线方向滑动安装在安装板21的限位滑槽19内,抱箍2222通过螺栓固定安装在连接杆2221远离安装板21的一端,且抱箍2222垂直于连接杆2221并用于固定调幅器25。通过在限位滑槽19内滑动连接杆2221带动抱箍2222进行移动,从而使活动机构2适用于不同尺寸的超声波三联件。The clamping part 222 can be adjusted and installed on the side wall of the installation plate 21 along the axis of the ultrasonic triplet. The clamping part 222 includes a connecting rod 2221 and a hoop 2222. The installation plate 21 is provided with a limit chute 19. The ultrasonic triplet is slidably installed in the limit chute 19 of the mounting plate 21 in the axial direction. The hoop 2222 is fixedly installed on the end of the connecting rod 2221 away from the mounting plate 21 by bolts, and the hoop 2222 is perpendicular to the connecting rod 2221 and is used to fix the amplitude modulation. device 25. By sliding the connecting rod 2221 in the limit chute 19, the hoop 2222 is driven to move, so that the movable mechanism 2 is suitable for ultrasonic triples of different sizes.

连接杆2221沿自身滑动方向等间距开设有多个第二安装孔29,安装板21上等间距开设有三个与限位滑槽19相连通的第一安装孔28,安装板21位于第一安装孔28内螺纹安装有固定件18,固定件18传动第一安装孔28并螺纹固定在第二安装孔29内,固定件18设置有两个并分别位于连接杆2221滑动方向两端的第一安装孔28内。本申请中,固定件18可选用为螺栓。连接杆2221滑动调节后,使用固定件18对连接杆2221进行固定,且两个固定件18设置在连接杆2221滑动方向的两端提高了固定件18的固定效果。The connecting rod 2221 is provided with a plurality of second mounting holes 29 at equal intervals along its own sliding direction. The mounting plate 21 is provided with three first mounting holes 28 connected with the limit chute 19 at equal intervals. The mounting plate 21 is located in the first mounting plate 21 The fixing member 18 is threadedly installed in the hole 28. The fixing member 18 drives the first installation hole 28 and is threadedly fixed in the second installation hole 29. The fixing member 18 is provided with two first installation members located at both ends of the connecting rod 2221 in the sliding direction. inside hole 28. In this application, the fixing member 18 can be selected as a bolt. After the connecting rod 2221 is slidably adjusted, the connecting rod 2221 is fixed by the fixing member 18 , and the two fixing members 18 are arranged at both ends of the connecting rod 2221 in the sliding direction to improve the fixing effect of the fixing member 18 .

参照图6,安装板21远离固定块11的侧壁上并位于两个夹爪221之间通过螺栓可拆卸安装有定位卡板15,定位卡板15的宽度为安装板21宽度的二分之一,且定位卡板15靠近安装板21宽度方向中心位置的侧壁中部开设有卡槽27,焊头26抵接在安装板21靠近定位卡板15的侧壁上并位于卡槽27内。安装板21靠近定位卡板15的侧壁上沿自身宽度方向开设有限位槽16,定位卡板15靠近安装板21的侧壁上沿自身宽度方向固定安装有限位条块17,且限位条块17相适配滑动安装在限位槽16内。安装焊头26时,先通过螺栓将定位卡板15固定在安装板21上,再将焊头26安装在卡槽27内,从而快速对焊头26进行定位,使得焊头26垂直于安装板21,再使用夹爪221夹持焊头26,夹持后朝向定位卡板15方向滑动夹爪221,当夹爪221抵接在定位卡板15的侧壁上时,转动螺栓对夹爪221进行固定,同时使用螺栓对夹爪221内的焊头26进行固定,焊头26安装完成后拆卸取下定位卡板15。使用定位卡板15对焊头26进行定位,使得焊头26在安装时定位更加方便准确,同时使用定位卡板15使得不同工作经验的操作人员均可对焊头26进行准确安装,从而降低了焊头26的安装难度。Referring to FIG. 6 , the mounting plate 21 is located on the side wall away from the fixing block 11 and is located between the two clamping jaws 221 and is detachably installed with the positioning clip 15 through bolts. The width of the positioning clip 15 is half the width of the mounting plate 21 First, a slot 27 is defined in the middle of the side wall of the positioning board 15 near the center of the width direction of the mounting board 21 . A limit slot 16 is defined on the side wall of the mounting plate 21 close to the positioning board 15 along its own width direction, and a limit bar block 17 is fixedly installed on the side wall of the positioning board 15 close to the mounting board 21 along its own width direction, and the limit bar The block 17 is fitted and slidably installed in the limiting groove 16 . When installing the welding head 26, first fix the positioning clip 15 on the mounting plate 21 with bolts, and then install the welding head 26 in the slot 27, so as to quickly position the welding head 26 so that the welding head 26 is perpendicular to the mounting plate 21. Then use the clamping jaws 221 to clamp the welding head 26. After clamping, slide the clamping jaws 221 towards the positioning card 15. When the clamping jaws 221 abut on the side wall of the positioning card 15, turn the bolts to the clamping jaws 221. The welding head 26 in the clamping jaw 221 is fixed with bolts at the same time. After the welding head 26 is installed, the positioning clip 15 is removed and removed. Using the positioning clip 15 to position the welding head 26 makes the positioning of the welding head 26 more convenient and accurate during installation. At the same time, using the positioning clip 15 enables operators with different work experience to accurately install the welding head 26, thereby reducing the cost of installation. Installation difficulty of the welding head 26 .

实施例1的实施原理为:在安装焊头26时,先将焊头26安装在夹爪221内,再将调幅器25安装在抱箍2222内,完成超声波三联件的预装,再将定位卡板15安装在安装板21上对焊头26再次进行固定,将安装板21滑动安装在定位块14的安装槽3内,使得限位导条5滑动进入第一限位导槽6和第二限位导槽8内,转动调节件9带动抵接块4进行移动,从而对安装板21进行固定,再转动紧固件10对调节件9进行固定,最后通过螺栓将定位块14安装在固定快上即可完成焊头26的安装,同理,按照上述步骤反向操作即可拆卸取下焊头26。在对焊头26进行拆装时,安装槽3通过第一限位导槽6和第二限位导槽8与限位导条5配合对安装板21进行支撑,单个工作人员即可对焊头26进行拆装更换,且不易出现超声波三联件坠落的安全风险,从而使得焊头26更换省时省力且操作更加方便快捷。The implementation principle of Embodiment 1 is: when installing the welding head 26, first install the welding head 26 in the clamping jaw 221, and then install the amplitude modulator 25 in the hoop 2222, complete the pre-installation of the ultrasonic triplet, and then position the The clamping plate 15 is installed on the mounting plate 21 to fix the welding head 26 again, and the mounting plate 21 is slidably installed in the mounting groove 3 of the positioning block 14, so that the limit guide bar 5 slides into the first limit guide groove 6 and the first limit guide groove 6. In the second limit guide groove 8, the adjusting member 9 is rotated to drive the abutment block 4 to move, thereby fixing the mounting plate 21, and then the fastener 10 is rotated to fix the adjusting member 9, and finally the positioning block 14 is installed on the The installation of the welding head 26 can be completed by fixing it quickly. Similarly, the welding head 26 can be disassembled and removed by the reverse operation of the above steps. When the welding head 26 is disassembled and assembled, the installation groove 3 supports the installation plate 21 through the first limit guide groove 6 and the second limit guide groove 8 in cooperation with the limit guide bar 5, and a single worker can butt weld The head 26 can be disassembled and replaced, and the safety risk of falling of the ultrasonic triplet is less likely to occur, so that the replacement of the welding head 26 saves time and effort, and the operation is more convenient and quick.

实施例2:Example 2:

参照图7,本实施例与实施例1的不同之处在于,连接组件22包括连接块30,连接块30的一端与安装板21固定连接,另一端与焊头26固定连接。在安装焊头26时,直接滑动安装板21进入安装槽3内即可对焊头26进行安装,如此使得活动机构2可适用于不同结构类型的焊头26,从而提高了超声波金属焊机焊头快换装置的兼容性。7 , the difference between this embodiment and Embodiment 1 is that the connection assembly 22 includes a connection block 30 , one end of the connection block 30 is fixedly connected to the mounting plate 21 , and the other end is fixedly connected to the welding head 26 . When installing the welding head 26, the welding head 26 can be installed by directly sliding the mounting plate 21 into the installation groove 3, so that the movable mechanism 2 can be applied to the welding heads 26 of different structural types, thereby improving the welding performance of the ultrasonic metal welding machine. Head quick changer compatibility.

实施例2的实施原理为:在安装焊头26时将安装板21滑动安装在定位块14的安装槽3内,使得限位导条5滑动进入第一限位导槽6和第二限位导槽8内,转动调节件9带动抵接块4进行移动,从而对安装板21进行固定,再转动紧固件10对调节件9进行固定,最后通过螺栓将定位块14安装在固定快上即可完成焊头26的安装,同理,按照上述步骤反向操作即可拆卸取下焊头26。在安装焊头26时,直接滑动安装板21进入安装槽3内即可对焊头26进行安装,如此使得活动机构2可适用于不同结构类型的焊头26,从而提高了超声波金属焊机焊头快换装置的兼容性。The implementation principle of the second embodiment is as follows: when the welding head 26 is installed, the installation plate 21 is slidably installed in the installation groove 3 of the positioning block 14, so that the limit guide bar 5 slides into the first limit guide groove 6 and the second limit guide. In the guide groove 8, the adjusting member 9 is rotated to drive the abutment block 4 to move, thereby fixing the mounting plate 21, and then the fastener 10 is rotated to fix the adjusting member 9, and finally the positioning block 14 is installed on the fixing block by bolts. The installation of the welding head 26 can be completed. Similarly, the welding head 26 can be disassembled and removed by the reverse operation according to the above steps. When installing the welding head 26, the welding head 26 can be installed by directly sliding the mounting plate 21 into the installation groove 3, so that the movable mechanism 2 can be applied to the welding heads 26 of different structural types, thereby improving the welding performance of the ultrasonic metal welding machine. Head quick changer compatibility.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.

Claims (10)

1. The utility model provides an ultrasonic wave metal welding machine bonding tool quick change device which characterized in that: including fixed establishment (1) that is used for the fixed connection frame and movable establishment (2) that are used for fixed ultrasonic wave trigeminy piece, movable establishment (2) can be dismantled and set up in fixed establishment (1), movable establishment (2) include mounting panel (21) and coupling assembling (22) that are used for fixed ultrasonic wave trigeminy piece, coupling assembling (22) set up on mounting panel (21), fixed establishment (1) is including fixed block (11) that are used for the fixed connection frame, it is open mounting groove (3) to be provided with at least one end on fixed block (11), mounting panel (21) slide to set up in mounting groove (3), just be provided with butt joint piece (4) that are used for fixed mounting panel (21) in fixed block (11).
2. The device for rapidly changing the welding head of the ultrasonic metal welding machine according to claim 1, characterized in that: mounting panel (21) all are provided with spacing conducting bar (5) on the both sides wall of self slip direction, set up first spacing guide slot (6) that are linked together with mounting groove (3) in fixed block (11), butt joint piece (4) are close to the one end of mounting panel (21) and have seted up chamfer (7) and form spacing guide slot of second (8), two with the bottom of mounting groove (3) spacing conducting bar (5) slide respectively along mounting panel (21) slip direction and set up in first spacing guide slot (6) and spacing guide slot of second (8).
3. The device for rapidly changing the welding head of the ultrasonic metal welding machine according to claim 1, characterized in that: one end, far away from the mounting plate (21), of the abutting block (4) is provided with an adjusting piece (9) used for adjusting the position of the abutting block, and a fastening piece (10) used for fixing the abutting block is arranged on the adjusting piece (9).
4. The quick change device for the welding head of the ultrasonic metal welding machine according to claim 1, characterized in that: a guide groove (12) is formed in the fixing block (11), a guide block (13) is arranged on the abutting block (4), and the guide block (13) is arranged in the guide groove (12) in a sliding mode along the adjusting direction of the abutting block (4) in a matched mode.
5. The device for rapidly changing the welding head of the ultrasonic metal welding machine according to claim 1, characterized in that: the fixing block (11) is detachably provided with a positioning block (14), and the positioning block (14) abuts against the mounting plate (21) along the adjusting direction perpendicular to the abutting block (4).
6. The quick change device for the welding head of the ultrasonic metal welding machine according to claim 1, characterized in that: the connecting assembly (22) comprises a clamping jaw (221) used for fixing the welding head and a clamping component (222) used for fixing the amplitude modulator, and the clamping component (222) is arranged on the mounting plate (21) in an adjustable mode along the axial direction of the ultrasonic triplet.
7. The quick change device for the welding head of the ultrasonic metal welding machine according to claim 6, characterized in that: the clamping component (222) comprises a connecting rod (2221) and a hoop (2222), the connecting rod (2221) is arranged on the mounting plate (21) in a sliding mode along the axial direction of the ultrasonic triplet, the hoop (2222) is arranged at one end, far away from the mounting plate (21), of the connecting rod (2221) and used for fixing the amplitude modulator, and a fixing piece (18) used for fixing the connecting rod (2221) is arranged on the mounting plate (21).
8. The quick change device for the welding head of the ultrasonic metal welding machine according to claim 7, characterized in that: spacing spout (19) have been seted up along connecting rod (2221) slip direction in mounting panel (21), just connecting rod (2221) looks adaptation slides and sets up in spacing spout (19).
9. The device for rapidly changing the welding head of the ultrasonic metal welding machine according to claim 1, characterized in that: and a positioning clamping plate (15) which is convenient for positioning when the welding head is installed is arranged on the installation plate (21).
10. The quick change device for the welding head of the ultrasonic metal welding machine according to claim 9, characterized in that: limiting grooves (16) are formed in the side wall, close to the positioning clamping plate (15), of the mounting plate (21), limiting blocks (17) are arranged on the side wall, close to the mounting plate (21), of the positioning clamping plate (15), and the limiting blocks (17) are arranged in the limiting grooves (16) in a matched mode.
CN202220361656.6U 2022-02-22 2022-02-22 Ultrasonic metal welding machine welding head quick change device Expired - Fee Related CN217551420U (en)

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KR2020230000355U KR200499458Y1 (en) 2022-02-22 2023-02-21 Quick replacement device for welding heads of an ultrasonic metal welding machine

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