CN217550732U - A kind of scrap metal packaging equipment - Google Patents
A kind of scrap metal packaging equipment Download PDFInfo
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- CN217550732U CN217550732U CN202220093424.7U CN202220093424U CN217550732U CN 217550732 U CN217550732 U CN 217550732U CN 202220093424 U CN202220093424 U CN 202220093424U CN 217550732 U CN217550732 U CN 217550732U
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 11
- 239000003923 scrap metal Substances 0.000 title claims description 43
- 238000012856 packing Methods 0.000 claims abstract description 34
- 238000003825 pressing Methods 0.000 claims description 14
- 238000005303 weighing Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 abstract description 7
- 239000002184 metal Substances 0.000 abstract description 7
- 230000006835 compression Effects 0.000 abstract description 6
- 238000007906 compression Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及废旧金属回收设备技术领域,具体为一种废旧金属打包设备。The utility model relates to the technical field of scrap metal recycling equipment, in particular to a scrap metal packing equipment.
背景技术Background technique
废金属打包机主要应用于回收加工行业及金属冶炼行业,可将各种金属边角料、钢刨花屑、废钢、废铁、废铜、废铝、铝刨花屑、解体汽车壳、废油桶等金属原料挤压成长方体、圆柱体等各种形状的合格炉料,便于储藏、运输及回炉再利用。The scrap metal baler is mainly used in the recycling and processing industry and the metal smelting industry. The raw materials are extruded into various shapes of qualified charge such as cuboid, cylinder, etc., which are convenient for storage, transportation and returning to the furnace for reuse.
中国专利CN201821256977.X公开了一种废旧金属打包设备,采用的技术方案是,包括底座和支撑架,其特征在于:所述底座的上端左右两侧设置有支撑架,所述底座和支撑架通过焊接连接,所述支撑架的内侧设置有升降装置,所述升降装置的内侧设置有底板,所述底板的上端设置有支撑柱,所述底板与支撑柱通过螺栓固定连接,所述支撑柱的上端设置有支撑板,所述支撑板的左右两端设置有连接块,所述支撑板的上端设置有缓冲装置,所述缓冲装置的上端设置有载物板,所述载物板的左右两侧设置有打包装置;本技术方案中存在的问题是:由于废旧金属的体积大多较多,并且堆积起来时中间的空隙很大,导致打包时效率很低;同时压缩前不进行物料预处理,废旧金属表面粘附的塑料、胶水、纸张等提高了金属的弹性和韧性,使压缩不彻底;最后,本设备打包时纵向和横向压缩分开进行,使得打包速度大大降低。Chinese patent CN201821256977.X discloses a scrap metal packaging equipment, the technical solution adopted is that it includes a base and a support frame, and is characterized in that: the upper end of the base is provided with support frames on the left and right sides, and the base and the support frame pass through Welding connection, the inner side of the support frame is provided with a lifting device, the inner side of the lifting device is provided with a bottom plate, the upper end of the bottom plate is provided with a supporting column, the bottom plate and the supporting column are fixedly connected by bolts, and the supporting column is The upper end is provided with a supporting plate, the left and right ends of the supporting plate are provided with connecting blocks, the upper end of the supporting plate is provided with a buffer device, the upper end of the buffer device is provided with a carrier plate, and the left and right sides of the carrier plate are provided with a buffer device. There is a packing device on the side; the problems in this technical solution are: because the volume of scrap metal is mostly large, and the gap in the middle is large when it is stacked, the efficiency of packing is very low; at the same time, there is no material pretreatment before compression, The plastic, glue, paper, etc. adhered to the surface of the scrap metal improve the elasticity and toughness of the metal, so that the compression is not complete; finally, the vertical and horizontal compression are carried out separately during packaging, which greatly reduces the packaging speed.
实用新型内容Utility model content
鉴于现有技术中所存在的问题,本实用新型公开了一种废旧金属打包设备,采用的技术方案是,包括底座、升降装置、底板、连接块、载物板、缓冲装置、支撑板、支撑柱、支撑架,所述底座上设有支撑架,用来支撑所述打包设备,所述支撑架内侧设有所述升降装置,所述升降装置的内侧设有所述底板,所述支撑柱分别连接所述支撑板和所述底板,所述支撑板侧面设有连接块,所述缓冲装置上下两端分别连接所述载物板和所述支撑板,还包括打包装置、支撑杆、输送装置、进料斗、破碎装置、风扇、落料斗、火焰喷射器、预处理箱、第二液压缸、第二液压杆、推板、固定杆、出料斗,所述打包装置设在所述载物板上方,用于打包,所述支撑杆设在所述底座上且分别连接有所述输送装置和所述预处理箱,用于支撑固定,所述进料斗连接所述输送装置且内部设有所述破碎装置,用于进料和初步破碎,所述落料斗上下两端分别连接所述进料斗和所述预处理箱,使破碎后的废旧金属能够落入所述预处理箱中,所述预处理箱顶部分别设有所述风扇和所述火焰喷射器,分别用于抽出废气和预处理废旧金属中的杂物,所述预处理箱一侧设有所述推板,用于推出废旧金属,相对的另一侧设有所述出料斗,用于出料,所述出料斗与所述推板位置相对应,尺寸相匹配,所述第二液压杆左右两端分别连接有所述第二液压缸和所述推板,所述固定杆左右两端分别连接有所述第二液压缸和所述预处理箱,用于固定所述第二液压缸,还包括压块装置,所述压块装置上设有压板并与所述载物板位置相对应,且与所述出料斗位置不重合,用于下压废旧金属。In view of the problems existing in the prior art, the utility model discloses a scrap metal packing equipment, which adopts a technical scheme including a base, a lifting device, a bottom plate, a connecting block, a loading plate, a buffer device, a support plate, a support A column and a support frame, the base is provided with a support frame to support the packaging equipment, the lifting device is provided on the inner side of the support frame, the bottom plate is provided on the inner side of the lifting device, and the support column The supporting plate and the bottom plate are respectively connected, the side of the supporting plate is provided with a connecting block, the upper and lower ends of the buffer device are respectively connected to the loading plate and the supporting plate, and also includes a packing device, a supporting rod, a conveying device, feed hopper, crushing device, fan, drop hopper, flame thrower, pretreatment box, second hydraulic cylinder, second hydraulic rod, push plate, fixed rod, and discharge hopper, the packaging device is arranged on the carrier. Above the object board, it is used for packing, the support rod is arranged on the base and is connected with the conveying device and the pretreatment box respectively for supporting and fixing, and the feeding hopper is connected with the conveying device and inside The crushing device is provided for feeding and preliminary crushing. The upper and lower ends of the hopper are respectively connected to the feeding hopper and the pretreatment box, so that the crushed scrap metal can fall into the pretreatment box. The fan and the flame injector are respectively provided on the top of the pretreatment box, which are respectively used to extract the exhaust gas and pretreat the sundries in the scrap metal, and the push plate is arranged on one side of the pretreatment box. It is used to push out scrap metal, and the opposite side is provided with the discharge hopper for discharging. The discharge hopper corresponds to the position of the push plate and the size is matched. The left and right ends of the second hydraulic rod are respectively The second hydraulic cylinder and the push plate are connected, and the left and right ends of the fixing rod are respectively connected with the second hydraulic cylinder and the pretreatment box for fixing the second hydraulic cylinder, and also includes a pressure The block device is provided with a pressing plate which corresponds to the position of the loading plate and does not coincide with the position of the discharge hopper, and is used to press down the scrap metal.
作为本实用新型的一种优选技术方案,所述打包装置包括工作台、第一液压装置、第一液压杆、滑槽、挤压块,所述工作台上固定连接有所述第一液压装置,所述第一液压装置有四个且呈矩形阵列设置,所述第一液压杆两端分别连接所述第一液压装置和所述挤压块,且所述第一液压杆的延伸线可交于一点,所述挤压块上设有所述滑槽和挤压板,所述挤压板和所述滑槽位置相对应,尺寸相匹配,用于纵向横向同时挤压废旧金属。As a preferred technical solution of the present invention, the packing device includes a workbench, a first hydraulic device, a first hydraulic rod, a chute, and an extrusion block, and the workbench is fixedly connected with the first hydraulic device , the first hydraulic device has four and is arranged in a rectangular array, the two ends of the first hydraulic rod are respectively connected to the first hydraulic device and the extrusion block, and the extension line of the first hydraulic rod can be At one point, the extruding block is provided with the chute and the extruding plate, the extruding plate and the chute have corresponding positions and matching sizes, and are used for simultaneously extruding scrap metal longitudinally and laterally.
作为本实用新型的一种优选技术方案,所述工作台内部设有通孔,所述通孔和所述载物板位置相对应,尺寸相匹配,使废旧金属能够完全落至所述载物板上。As a preferred technical solution of the present invention, a through hole is provided inside the worktable, and the through hole corresponds to the position and size of the carrier plate, so that the scrap metal can completely fall on the carrier. board.
作为本实用新型的一种优选技术方案,所述预处理箱的正面设有耐高温观察窗,用于观察所述预处理箱中废旧金属的处理情况。As a preferred technical solution of the present invention, the front of the pretreatment box is provided with a high temperature resistant observation window, which is used to observe the treatment of scrap metal in the pretreatment box.
作为本实用新型的一种优选技术方案,所述预处理箱的内部底面设有称重器,所述称重器和所述预处理箱的底面尺寸一致,便于称重废旧金属的重量,使每个打包成型后的金属块重量大致相同。As a preferred technical solution of the present invention, the inner bottom surface of the pretreatment box is provided with a weighing device, and the size of the weighing device and the bottom surface of the pretreatment box are the same, which is convenient for weighing the weight of scrap metal, so that the Each baled metal block weighs roughly the same.
作为本实用新型的一种优选技术方案,所述出料斗内部上方轴连接有挡板,所述挡板与所述出料斗尺寸相匹配,可以防止火焰喷出。As a preferred technical solution of the present invention, a baffle is connected to the upper shaft inside the discharge hopper, and the baffle is matched with the size of the discharge hopper, which can prevent the flame from spraying out.
本实用新型的有益效果:本实用新型通过设置破碎装置,先初步破碎废旧金属,使得废旧金属体积先行减小,进而使其堆积起来后的中间空隙减小,从而使打包装置同体积能够打包更多的废旧金属,运行效率更高;通过设置预处理箱和火焰喷射器,对压缩前的废旧金属进行预处理,使废旧金属表面粘附的塑料、胶水、纸张等提高金属弹性和韧性的杂物被处理掉,使压缩更加彻底,打包后在搬运、运输时不会出现散开的情况;最后,通过设置可以纵向和横向同时进行挤压的打包装置,大大加快了打包的速度。Beneficial effects of the present utility model: The utility model is provided with a crushing device to initially crush the scrap metal, so that the volume of the scrap metal is reduced first, and then the intermediate space after it is piled up is reduced, so that the packing device can pack more with the same volume. More scrap metal, higher operating efficiency; pre-treatment of scrap metal before compression by setting up pretreatment box and flamethrower, so that plastic, glue, paper and other impurities adhering to the surface of scrap metal can improve the elasticity and toughness of metal. The material is disposed of, so that the compression is more thorough, and it will not be scattered during handling and transportation after packaging.
附图说明Description of drawings
图1为本实用新型的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the utility model;
图2为本实用新型打包装置的主视结构示意图;Fig. 2 is the front view structure schematic diagram of the packing device of the present utility model;
图3为本实用新型打包装置的侧视结构示意图;Fig. 3 is the side view structure schematic diagram of the packing device of the present utility model;
图4为本实用新型打包装置的俯视结构示意图。FIG. 4 is a top-view structural schematic diagram of the packaging device of the present invention.
图中:1-底座、2-升降装置、3-底板、4-连接块、5-打包装置、501-工作台、502-第一液压装置、503-第一液压杆、504-滑槽、505-挤压块、6-载物板、7-缓冲装置、8-支撑板、9-支撑柱、10-支撑架、11-支撑杆、12-输送装置、13-进料斗、14-破碎装置、15-风扇、16-落料斗、17-火焰喷射器、18-预处理箱、19-第二液压缸、20-第二液压杆、21-推板、22-固定杆、23-出料斗。In the picture: 1-base, 2-lifting device, 3-base plate, 4-connecting block, 5-packing device, 501-workbench, 502-first hydraulic device, 503-first hydraulic rod, 504-chute, 505-extrusion block, 6-carrying plate, 7-buffering device, 8-supporting plate, 9-supporting column, 10-supporting frame, 11-supporting rod, 12-conveying device, 13-feeding hopper, 14- Crushing device, 15-fan, 16-blow hopper, 17-flame thrower, 18-pretreatment box, 19-second hydraulic cylinder, 20-second hydraulic rod, 21-push plate, 22-fixed rod, 23- Out hopper.
具体实施方式Detailed ways
如图1至图4所示,本实用新型公开了一种废旧金属打包设备,采用的技术方案是,包括底座1、升降装置2、底板3、连接块4、载物板6、缓冲装置7、支撑板8、支撑柱9、支撑架10,所述底座1上设有支撑架10,用于固定所述支撑架10,所述支撑架10内侧设有所述升降装置2,所述升降装置2的内侧设有所述底板3,所述支撑柱9分别连接所述支撑板8和所述底板3,所述支撑板8侧面设有连接块4,所述缓冲装置7上下两端分别连接所述载物板6和所述支撑板8,用于缓冲压力,还包括打包装置5、支撑杆11、输送装置12、进料斗13、破碎装置14、风扇15、落料斗16、火焰喷射器17、预处理箱18、第二液压缸19、第二液压杆20、推板21、固定杆22、出料斗23,所述打包装置5设在所述载物板6上方,用于打包废旧金属,所述支撑杆11设在所述底座1上且分别连接有所述输送装置12和所述预处理箱18,用于支撑固定,所述进料斗13连接所述输送装置12且内部设有所述破碎装置14,分别用于进料和初步破碎,所述落料斗16上下两端分别连接所述进料斗13和所述预处理箱18,所述预处理箱18顶部分别设有所述风扇15和所述火焰喷射器17,分别用于抽出废气和预处理废旧金属,所述预处理箱18一侧设有所述推板21,用于推动预处理后的废旧金属,相对的另一侧设有所述出料斗23,所述出料斗23与所述推板21位置相对应,尺寸相匹配,用于出料,所述第二液压杆20左右两端分别连接有所述第二液压缸19和所述推板21,为所述推板21提供动力,所述固定杆22左右两端分别连接有所述第二液压缸19和所述预处理箱18,还包括压块装置,所述压块装置上设有压板并与所述载物板6位置相对应,且与所述出料斗23位置不重合,用于压紧废旧金属。As shown in FIGS. 1 to 4 , the present utility model discloses a scrap metal packing equipment. The technical solution adopted is that it includes a base 1, a lifting device 2, a bottom plate 3, a connecting block 4, a loading plate 6, and a buffer device 7. , a
作为本实用新型的一种优选技术方案,所述打包装置5包括工作台501、第一液压装置502、第一液压杆503、滑槽504、挤压块505,所述工作台501上固定连接有所述第一液压装置502,所述第一液压装置502有四个且呈矩形阵列设置,所述第一液压杆503两端分别连接所述第一液压装置502和所述挤压块505,且所述第一液压杆503的延伸线可交于一点,所述挤压块505上设有所述滑槽504和挤压板,所述挤压板和所述滑槽504位置相对应,尺寸相匹配,用于纵向横向可以同时挤压废旧金属。As a preferred technical solution of the present invention, the packing device 5 includes a
作为本实用新型的一种优选技术方案,所述工作台501内部设有通孔,所述通孔和所述载物板6位置相对应,尺寸相匹配,使废旧金属不会落至工作台上,进而影响所述打包装置5的运行。As a preferred technical solution of the present invention, the
作为本实用新型的一种优选技术方案,所述预处理箱18的正面设有耐高温观察窗,便于直观的看出废旧金属的预处理情况。As a preferred technical solution of the present invention, the front surface of the
作为本实用新型的一种优选技术方案,所述预处理箱18的内部底面设有称重器,所述称重器和所述预处理箱18的底面尺寸一致,便于测量废旧金属的重量,使每次打包成型后的金属块重量基本一致。As a preferred technical solution of the present invention, the inner bottom surface of the
作为本实用新型的一种优选技术方案,所述出料斗23内部上方轴连接有挡板,所述挡板与所述出料斗尺寸相匹配,可以防止火焰喷出。As a preferred technical solution of the present invention, a baffle is connected to the upper shaft inside the
本实用新型的工作原理:首先通过底座1上的支撑杆11支撑的输送装置12将废旧金属输送进进料斗13中,经过破碎装置14的初步破碎,通过落料斗16落至预处理箱18中,此时火焰喷射器17对废旧金属进行预处理,出料斗23上的挡板可以防止火焰喷出,然后通过风扇15将废气排出,直至称重器上的废旧金属达到预定重量时,停止进料;预处理完毕后,启动由固定杆22固定的第二液压缸19,使第二液压杆20推动推板21,进而将废旧金属从出料斗23推出,落至载物板6上,通过压块装置和打包装置5的配合进行打包,打包时,通过升降装置2、底板3、连接块4、缓冲装置7、支撑板8和支撑柱9的配合可以对压块装置提供的压力进行缓冲,而由支撑架10所固定的打包装置5的详细运行步骤为,启动工作台501上固定的第一液压装置502,使第一液压杆503带动挤压块505上的挤压板沿滑槽504向工作台中心移动,进而挤压废旧金属,当压块装置和打包装置5运行结束后,废旧金属的打包完成。The working principle of the utility model: firstly, the scrap metal is transported into the
本实用新型涉及的电路连接为本领域技术人员采用的惯用手段,可通过有限次试验得到技术启示,属于公知常识。The circuit connection involved in the present invention is a common method adopted by those skilled in the art, and technical inspiration can be obtained through limited trials, which belongs to common knowledge.
本文中未详细说明的部件为现有技术。Components not detailed herein are prior art.
上述虽然对本实用新型的具体实施例作了详细说明,但是本实用新型并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化,而不具备创造性劳动的修改或变形仍在本实用新型的保护范围以内。Although the specific embodiments of the present utility model have been described in detail above, the present utility model is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, it is also possible to do so without departing from the purpose of the present utility model. Various changes, modifications or deformations without creative work are still within the protection scope of the present invention.
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Cited By (1)
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CN115739911A (en) * | 2023-01-05 | 2023-03-07 | 南京雄凯过滤设备有限公司 | Reaction device for non-ferrous metal recovery |
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Cited By (1)
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CN115739911A (en) * | 2023-01-05 | 2023-03-07 | 南京雄凯过滤设备有限公司 | Reaction device for non-ferrous metal recovery |
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