CN217532990U - A large transport tractor frame assembly - Google Patents
A large transport tractor frame assembly Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种大件运输牵引车车架总成,涉及牵引车车架技术领域。The utility model relates to a frame assembly of a large transport tractor, which relates to the technical field of a tractor frame.
背景技术Background technique
大件运输牵引车主要运输不可拆卸的大宗货物,货物重达上百吨,对车辆的承载能力和抗弯扭工况要求极高。目前主流的运输大件货物的车架一般为双层纵梁加副车架形式,该结构形式整车质心较高、零部件较多,与普通牵引车通用性不强。因此,需要设计一款兼顾轻量化和通用性且满足大件车大承载、抗弯扭工况的车架总成。The bulk transport tractor mainly transports non-removable bulk cargo, the cargo weighs hundreds of tons, and has extremely high requirements on the vehicle's carrying capacity and bending and torsion conditions. At present, the mainstream frame for transporting bulky goods is generally in the form of double-layer longitudinal beams and sub-frames. This structural form has a high center of mass and many parts, and is not versatile with ordinary tractors. Therefore, it is necessary to design a frame assembly that takes into account light weight and versatility, and meets the large load and bending torsion conditions of large vehicles.
发明内容SUMMARY OF THE INVENTION
本实用新型所要解决的技术问题是针对现有技术存在的缺陷,提供一种大件运输牵引车车架总成,降低整车高度,提升整车操稳性。The technical problem to be solved by the utility model is aimed at the defects of the prior art, and provides a frame assembly of a large transport tractor, which can reduce the height of the whole vehicle and improve the handling stability of the whole vehicle.
为解决这一技术问题,本实用新型提供了一种大件运输牵引车车架总成,包括左纵梁、右纵梁、变形区横梁、铸造横梁、弧状大跨距连接板、变形区横梁上连接板、铸造横梁上连接板、U型横梁上连接板、L型宽幅面加强板、鞍座支撑板和尾梁,所述车架总成为前宽后窄的梯形变截面结构,左纵梁和右纵梁对称布置、通过变形区横梁上连接板、铸造横梁上连接板、弧状大跨距连接板与变形区横梁、铸造横梁由螺栓和铆钉连为一体;所述U型横梁上连接板、鞍座支撑板通过螺栓与左纵梁和右纵梁连接,鞍座支撑板外侧连接鞍座连接板;所述车架总成前端纵梁内侧设有加强板和下加强板,后端安装尾梁。In order to solve this technical problem, the utility model provides a frame assembly of a large transport tractor, including a left longitudinal beam, a right longitudinal beam, a deformation zone beam, a casting beam, an arc-shaped large-span connecting plate, and a deformation zone beam. The upper connecting plate, the upper connecting plate of the cast beam, the upper connecting plate of the U-shaped beam, the L-shaped wide-width reinforcement plate, the saddle support plate and the tail beam, the frame is always a trapezoidal variable-section structure with a wide front and a narrow rear. The longitudinal beam and the right longitudinal beam are symmetrically arranged, and the upper connecting plate of the beam in the deformation area, the upper connecting plate of the casting beam, the arc-shaped large-span connecting plate, the beam and the casting beam in the deformation area are connected by bolts and rivets. The connecting plate and the saddle support plate are connected with the left longitudinal beam and the right longitudinal beam by bolts, and the outer side of the saddle support plate is connected with the saddle connecting plate; the inner side of the longitudinal beam at the front end of the frame assembly is provided with a reinforcing plate and a lower reinforcing plate, and the rear Mount the tail boom at the end.
所述加强板和下加强板在发动机悬置安装处增加腹面宽度,局部加强。The reinforcing plate and the lower reinforcing plate increase the width of the ventral surface at the engine suspension installation place, and are locally reinforced.
所述L型宽幅面加强板包括左L型宽幅面加强板和右L型宽幅面加强板,从前板簧后支架延伸到铸造横梁前,跨过车架变形区。The L-shaped wide-width reinforcing plate includes a left L-shaped wide-width reinforcing plate and a right L-shaped wide-width reinforcing plate, which extend from the front leaf spring rear bracket to the front of the casting beam and cross the frame deformation area.
所述鞍座支撑板包括左鞍座支撑板和右鞍座支撑板,通过槽型横梁连接;所述槽型横梁由两端弧状L型连接板与中间槽型板焊接而成,弧状L型连接板侧面带有焊接螺母;所述槽型横梁个数为两组或三组。The saddle support plate includes a left saddle support plate and a right saddle support plate, which are connected by groove-shaped beams; The side of the connecting plate is provided with welding nuts; the number of the channel beams is two or three.
所述U型横梁上连接板包括左U型横梁上连接板和右U型横梁上连接板,采用流线型弧状结构,安装于鞍座主要承载范围内。The upper connecting plate of the U-shaped beam includes the upper connecting plate of the left U-shaped beam and the upper connecting plate of the right U-shaped beam, adopts a streamlined arc structure, and is installed in the main bearing range of the saddle.
所述变形区横梁上连接板包括变形区横梁左上连接板和变形区横梁右上连接板,采用流线性弧状结构,安装于车架变形区。The upper connecting plate of the beam in the deformation area includes the upper left connecting plate of the beam in the deformation area and the upper right connecting plate of the beam in the deformation area, which adopts a streamlined arc structure and is installed in the deformation area of the frame.
所述变形区横梁采用两个相同的槽型梁背靠背安装,腹面设有多个减重孔和零部件安装孔,上下翼面采用弧状结构。The beams in the deformation zone are installed back-to-back with two identical trough beams, a plurality of weight-reducing holes and component mounting holes are arranged on the ventral surface, and the upper and lower wing surfaces adopt an arc-shaped structure.
所述鞍座连接板包括左鞍座连接板和右鞍座连接板,其上翼面设计多组长圆孔。The saddle connecting plate includes a left saddle connecting plate and a right saddle connecting plate, and a plurality of groups of oblong holes are designed on the upper wing surface of the saddle connecting plate.
所述弧状大跨距连接板包括左弧状大跨距连接板和右弧状大跨距连接板,所述左弧状大跨距连接板和右弧状大跨距连接板采用流线型弧状结构,设有多处减重孔;所述弧状大跨距连接板从变速箱安装处一直延伸到尾梁处。弧状大跨距连接板与车架纵梁折弯前后相吻合,在车架纵向方向上进行水平折弯角度为4.5°,并设有长圆形止裂槽。The arc-shaped large-span connecting plate includes a left arc-shaped large-span connecting plate and a right arc-shaped large-span connecting plate. The weight-reducing hole at the place; the arc-shaped large-span connecting plate extends from the installation place of the gearbox to the tail beam. The arc-shaped large-span connecting plate is matched with the frame longitudinal beam before and after bending, and the horizontal bending angle in the longitudinal direction of the frame is 4.5°, and an oblong crack relief groove is provided.
所述左纵梁和右纵梁为单层槽型结构,Y型侧面,腹面上上下对称分布有间距50mm或倍数的标准安装孔。The left longitudinal beam and the right longitudinal beam are single-layer trough-shaped structures, with standard mounting holes with a spacing of 50mm or multiples of them distributed symmetrically up and down on the Y-shaped side surface and the ventral surface.
有益效果:本实用新型减少车架总成重量,提高车架整体的抗弯扭性、整体刚度和操稳性,减小车架局部变形及开裂现象,提高车架标准性和通用性。本实用新型中采用单层左右纵梁,减少零部件数量,弧状大跨距连接板、变形区横梁多处设计减重孔,有效降低车架总成重量;弧状大跨距连接板、L型宽幅面加强板、U型横梁上连接板、变形区横梁采用流线性弧状设计,避免应力集中,连接板增加腹面面积,分散应力;左纵梁和右纵梁腹面设计标准安装孔,鞍座连接板上翼面设计多组长圆孔,提高车架总成的标准性和通用性;车架总成前部宽后部窄的变截面设计,减低整车高度,提升整车操稳性,满足大件牵引车低速、重载、抗弯扭的工况。Beneficial effects: the utility model reduces the weight of the frame assembly, improves the bending torsion resistance, overall rigidity and handling stability of the frame as a whole, reduces the local deformation and cracking of the frame, and improves the standardization and versatility of the frame. In the utility model, single-layer left and right longitudinal beams are used to reduce the number of parts. The arc-shaped large-span connecting plate and the beam in the deformation area are designed with weight-reducing holes to effectively reduce the weight of the frame assembly; the arc-shaped large-span connecting plate, L-shaped The wide-width reinforcing plate, the connecting plate on the U-shaped beam, and the beam in the deformation area are designed in a streamlined arc shape to avoid stress concentration, and the connecting plate increases the area of the web surface and disperses the stress; the web surface of the left and right longitudinal beams are designed with standard mounting holes, saddle Multiple groups of oblong holes are designed on the wing surface of the connecting plate to improve the standardization and versatility of the frame assembly; the variable section design of the frame assembly with a wide front and a narrow rear reduces the height of the whole vehicle and improves the handling stability of the whole vehicle. It can meet the working conditions of low speed, heavy load and bending and torsion resistance of large tractor.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型弧状大跨距连接板及变形区横梁连接示意图;Figure 2 is a schematic diagram of the connection between the arc-shaped large-span connecting plate and the beam in the deformation zone of the present invention;
图3为本实用新型U型横梁上连接板与鞍座支撑板连接示意图;3 is a schematic diagram of the connection between the upper connecting plate of the U-shaped beam and the saddle support plate of the present invention;
图中:1、左纵梁;2、右纵梁;3、下加强板;4、加强板;5、L型宽幅面加强板;6、鞍座支撑板;7、变形区横梁上连接板;8、变形区横梁;9、鞍座连接板;10、弧状大跨距连接板;11、铸造横梁;12、U型横梁上连接板;13、槽型横梁;14、铸造横梁上连接板;15、尾梁;1001、左弧状大跨距连接板;1002、右弧状大跨距连接板。In the picture: 1. Left longitudinal beam; 2. Right longitudinal beam; 3. Lower reinforcement plate; 4. Reinforcing plate; 5. L-shaped wide-width reinforcement plate; 6. Saddle support plate; Plate; 8. Deformation zone beam; 9. Saddle connecting plate; 10. Arc-shaped large-span connecting plate; 11. Casting beam; 12. Connecting plate on U-shaped beam; 13. Channel beam; 14. Connecting on casting beam plate; 15, tail beam; 1001, left arc-shaped large-span connecting plate; 1002, right arc-shaped large-span connecting plate.
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型做具体描述。The present utility model will be described in detail below with reference to the accompanying drawings and embodiments.
如图1-图3所示,本实用新型提供了一种大件运输牵引车车架总成,包括左纵梁1、右纵梁2、变形区横梁8、铸造横梁11、弧状大跨距连接板10、变形区横梁上连接板7、铸造横梁上连接板14、U型横梁上连接板12、L型宽幅面加强板5、鞍座支撑板6和尾梁15,所述车架总成为前宽后窄的梯形变截面结构,左纵梁1和右纵梁2对称布置、通过变形区横梁上连接板7、铸造横梁上连接板14、弧状大跨距连接板10与变形区横梁8、铸造横梁11由螺栓和铆钉连为一体;所述U型横梁上连接板12、鞍座支撑板6通过螺栓与左纵梁1和右纵梁2连接,用于安装鞍座;鞍座支撑板6外侧连接鞍座连接板9;所述车架总成前端纵梁内侧设有加强板4和下加强板3,车架总成后端安装尾梁15;连接形式可采用螺栓或铆钉等方式,保证整车部件合理布置及安装可靠性和牢固性。As shown in Fig. 1-Fig. 3, the utility model provides a frame assembly of a large transport tractor, including a left longitudinal beam 1, a right longitudinal beam 2, a deformation zone beam 8, a casting beam 11, an arc-shaped large span The connecting plate 10, the upper connecting plate 7 of the deformation zone beam, the upper connecting
所述加强板4和下加强板3在发动机悬置安装处增加腹面宽度,局部加强。The reinforcing plate 4 and the lower reinforcing plate 3 increase the width of the belly surface at the installation of the engine suspension, and strengthen it locally.
所述L型宽幅面加强板5包括左L型宽幅面加强板和右L型宽幅面加强板,从前板簧后支架延伸到铸造横梁前,跨过车架变形区,具有一定折弯角度,可削弱车架纵梁上翼面开裂情况,增加车架抗扭强度。The L-shaped wide-width reinforcing plate 5 includes a left L-shaped wide-width reinforcing plate and a right L-shaped wide-width reinforcing plate, extending from the front leaf spring rear bracket to the front of the casting beam, across the frame deformation area, and has a certain fold. The bending angle can weaken the cracking of the upper wing surface of the frame longitudinal beam and increase the torsional strength of the frame.
所述鞍座支撑板6包括左鞍座支撑板和右鞍座支撑板,通过槽型横梁13连接,所述槽型横梁13为焊接结构,横梁个数由轴距决定;所述槽型横梁13由两端弧状L型连接板与中间槽型板焊接而成,弧状L型连接板侧面带有焊接螺母,方便安装操作;所述槽型横梁13个数为两组或三组;该设计重点在于加强鞍座受力点位置,不仅增加车架总成强度,而且满足不同吨位半挂车的需求。The
所述U型横梁上连接板12包括左U型横梁上连接板和右U型横梁上连接板,采用流线型弧状结构,安装在鞍座主要承载范围内,增强鞍座支撑板的强度。The U-shaped beam upper connecting
所述变形区横梁上连接板7包括变形区横梁左上连接板和变形区横梁右上连接板,采用流线性弧状结构,安装于车架变形区,减少应力集中,避免车架上翼面开裂。The upper connecting plate 7 of the beam in the deformation area includes the upper left connecting plate of the beam in the deformation area and the upper right connecting plate of the beam in the deformation area. It adopts a streamlined arc structure and is installed in the deformation area of the frame to reduce stress concentration and avoid cracking of the upper wing surface of the frame.
所述变形区横梁8采用两个相同的槽型梁背靠背安装,腹面设有多个减重孔和零部件安装孔,上下翼面采用弧状结构,减弱发动机和变速箱振动对车架的损坏,减少应力集中。The deformation zone beam 8 adopts two identical groove beams to be installed back-to-back, the ventral surface is provided with a plurality of weight reduction holes and parts installation holes, and the upper and lower airfoils adopt an arc-shaped structure to reduce the damage to the frame caused by the vibration of the engine and gearbox. Reduce stress concentration.
所述鞍座连接板9包括左鞍座连接板和右鞍座连接板,其上翼面设计多组长圆孔,可灵活移动鞍座位置,满足不同吨位半挂车的需求。The saddle connecting plate 9 includes a left saddle connecting plate and a right saddle connecting plate, and the upper wing surface is designed with multiple groups of oblong holes, which can flexibly move the saddle position to meet the needs of semi-trailers of different tonnages.
所述弧状大跨距连接板10连接横梁与纵梁,包括左弧状大跨距连接板1001和右弧状大跨距连接板1002,所述左弧状大跨距连接板1001和右弧状大跨距连接板1002采用流线型弧状结构,设有多处减重孔,在分动器安装后和中后桥中间处增加底幅面宽度,分散应力集中;所述弧状大跨距连接板10从变速箱安装处一直延伸到尾梁15处,有效增加车架刚度和抗扭强度,减少连接板种类和车架总成重量;弧状大跨距连接板10与车架纵梁折弯前后相吻合,在车架纵向方向上进行水平折弯,角度为4.5°,并设有长圆形止裂槽,达到既使钣件轻量化又使变形区横梁总成与车架变形区较好吻合的效果。The arc-shaped large-span connecting plate 10 connects the cross beam and the longitudinal beam, including a left arc-shaped large-
所述左纵梁1和右纵梁2为单层槽型结构,Y型侧面,满足整车布置;腹面上上下对称分布有间距50mm或倍数的标准安装孔,满足其通用性。The left longitudinal beam 1 and the right longitudinal beam 2 are single-layer trough-shaped structures with Y-shaped sides, which meet the layout of the whole vehicle; standard mounting holes with a spacing of 50mm or multiples are symmetrically distributed up and down on the ventral surface to meet their versatility.
本实用新型采用流线性弧状设计,避免应力集中,增加连接板腹面面积,分散应力,提高车架强度和抗弯扭性;单层左右纵梁和局部加强设计,减少车架总成重量,降低整车重心高度,提高整车操稳性,满足整车轻量化要求,特别是满足大件牵引车低速运行、承载量大、抗弯扭的工况。The utility model adopts a streamlined arc-shaped design to avoid stress concentration, increase the area of the web of the connecting plate, disperse the stress, and improve the strength and bending and torsion resistance of the frame; the single-layer left and right longitudinal beams and local reinforcement design reduce the weight of the frame assembly and reduce the The height of the center of gravity of the whole vehicle improves the handling stability of the whole vehicle and meets the requirements of the lightweight of the whole vehicle, especially the working conditions of large-sized tractors running at low speed, large bearing capacity, and bending and torsion resistance.
本实用新型上述实施方案,只是举例说明,不是仅有的,所有在本实用新型范围内或等同本实用新型的范围内的改变均被本实用新型包围。The above-mentioned embodiments of the present utility model are merely illustrative, not exclusive, and all changes within the scope of the present utility model or within the scope equivalent to the present utility model are encompassed by the present utility model.
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