CN217530073U - A fixed machining tool for the side of the cylinder cover of a piston air pump - Google Patents
A fixed machining tool for the side of the cylinder cover of a piston air pump Download PDFInfo
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- CN217530073U CN217530073U CN202221533666.XU CN202221533666U CN217530073U CN 217530073 U CN217530073 U CN 217530073U CN 202221533666 U CN202221533666 U CN 202221533666U CN 217530073 U CN217530073 U CN 217530073U
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Abstract
Description
技术领域technical field
本公开一般涉及机械制造领域,具体涉及一种活塞打气泵缸盖侧面的固定式机加工工装。The present disclosure generally relates to the field of machinery manufacturing, and in particular relates to a stationary machining tool for the side surface of a cylinder head of a piston air pump.
背景技术Background technique
机械加工领域,加工打气泵缸盖是非常常规的加工工艺。缸盖结构复杂,规格多样,是气缸等设备上必不可少的部件,对缸盖的精加工是一个非常复杂的过程,为了对缸盖进行精确的操作,需要针对不同的缸盖会采用不同的固定方式。现有的固定方式通常会采用比较复杂的工装进行定位,而且往往夹具加工打气泵缸盖时需要在其上加工多个孔位,而且各孔之间的位置度要求较高的情况,此外,气缸缸盖的多孔定位加工夹具,大部分采用夹钳夹紧气缸缸盖,然后使用加工工具对缸盖进行加工,但是夹钳的大小和纵向夹紧方式难以保证多次装夹时装夹位置一致,降低了加工生产效率与加工精度。因此,我们提出了一种活塞打气泵缸盖侧面的固定式机加工工装能够有效改善上述问题。In the field of machining, machining the cylinder head of the air pump is a very conventional machining process. The cylinder head has a complex structure and various specifications. It is an indispensable part of the cylinder and other equipment. The finishing of the cylinder head is a very complicated process. way of fixing. The existing fixing methods usually use relatively complex tooling for positioning, and often the fixture needs to process multiple holes on it when processing the air pump cylinder head, and the position between the holes is required to be high. In addition, Most of the multi-hole positioning processing fixtures for cylinder heads use clamps to clamp the cylinder head, and then use processing tools to process the cylinder head, but the size of the clamps and the longitudinal clamping method are difficult to ensure that the clamping position is the same when clamping multiple times. , reducing the processing efficiency and processing accuracy. Therefore, we propose a fixed machining tool on the side of the cylinder head of the piston air pump, which can effectively improve the above problems.
发明内容SUMMARY OF THE INVENTION
鉴于现有技术中的上述缺陷或不足,期望提供一种高加工精度的活塞打气泵缸盖侧面的固定式机加工工装。In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a fixed machining tool for the side surface of the cylinder head of the piston air pump with high machining accuracy.
第一方面,本申请提供一种活塞打气泵缸盖侧面的固定式机加工工装,包括:In a first aspect, the application provides a stationary machining tool for the side of a cylinder head of a piston air pump, comprising:
底座,所述底座包括底板和立板;所述立板垂直设置于所述底板顶部;a base, the base includes a bottom plate and a vertical plate; the vertical plate is vertically arranged on the top of the bottom plate;
定位平台,所述定位平台设置于所述立板一侧;所述定位平台远离所述立板的一侧设置有零件定位销和定位块;所述零件定位销插入待加工缸盖周向开设的定位孔时,所述定位块与待加工缸盖中部空心孔紧密插合;所述定位销与定位块能够实现快速装夹待加工缸盖。A positioning platform, the positioning platform is arranged on one side of the vertical plate; the side of the positioning platform away from the vertical plate is provided with a part positioning pin and a positioning block; the part positioning pin is inserted into the cylinder head to be processed to open circumferentially When the positioning hole is formed, the positioning block is tightly inserted into the hollow hole in the middle of the cylinder head to be processed; the positioning pin and the positioning block can quickly clamp the cylinder head to be processed.
根据本申请实施例提供的技术方案,还包括稳固装置,所述稳固装置与定位平台对应设置;所述稳固装置具有稳固端,所述稳固端能够抵在装夹后的所述待加工缸盖上。According to the technical solution provided by the embodiment of the present application, it further includes a stabilizing device, the stabilizing device is disposed correspondingly to the positioning platform; the stabilizing device has a stabilizing end, and the stabilizing end can abut against the clamped cylinder head to be processed superior.
根据本申请实施例提供的技术方案,所述定位平台包括基板和支撑台;所述基板设置于所述立板一侧;所述支撑台设置于所述基板远离所述立板的一侧用于支撑杆定位块;所述支撑台开设有零件定位销孔,所述零件定位销孔内部插设有所述零件定位销。According to the technical solutions provided in the embodiments of the present application, the positioning platform includes a base plate and a support table; the base plate is arranged on one side of the vertical plate; the support table is arranged on the side of the base plate away from the vertical plate the support rod positioning block; the support table is provided with a part positioning pin hole, and the part positioning pin is inserted in the part positioning pin hole.
根据本申请实施例提供的技术方案,所述定位平台上开设有至少两个基板定位销孔;两个所述基板定位销孔中插设有基板定位销。According to the technical solutions provided by the embodiments of the present application, the positioning platform is provided with at least two substrate positioning pin holes; and substrate positioning pins are inserted in the two substrate positioning pin holes.
根据本申请实施例提供的技术方案,所述立板上开设有连接孔;所述连接孔与所述基板定位销孔对应设置。According to the technical solution provided by the embodiment of the present application, the vertical plate is provided with a connection hole; the connection hole is arranged corresponding to the positioning pin hole of the base plate.
根据本申请实施例提供的技术方案,还包括支架,所述支架与所述定位平台对应设置;所述支架上设置有所述稳固装置。According to the technical solution provided by the embodiment of the present application, it further includes a bracket, the bracket is arranged corresponding to the positioning platform; the stabilization device is arranged on the bracket.
根据本申请实施例提供的技术方案,所述稳固端套设有顶套。According to the technical solutions provided by the embodiments of the present application, the stable end sleeve is provided with a top sleeve.
根据本申请实施例提供的技术方案,所述立板远离定位平台的一侧设置有支撑板;所述支撑板靠近底板的一端与底部顶部相连。According to the technical solutions provided in the embodiments of the present application, a support plate is provided on the side of the vertical plate away from the positioning platform; an end of the support plate close to the bottom plate is connected to the top of the bottom.
根据本申请实施例提供的技术方案,所述底座与所述定位平台可拆卸连接。According to the technical solutions provided in the embodiments of the present application, the base is detachably connected to the positioning platform.
综上所述,本技术方案具体地公开了一种活塞打气泵缸盖侧面的固定式机加工工装,本申请具体包括:底座、定位平台和稳固装置。底座包括底板和立板,立板垂直于底板顶部设置。定位平台设置于立板一侧,定位平台具有零件定位销和定位块;零件定位销能够插入待加工缸盖周向开设的定位孔中,同时定位块与待加工缸盖的中部空心孔紧密插合,以实现快速装夹待加工缸盖。To sum up, the technical solution specifically discloses a fixed machining tool for the side surface of the cylinder cover of the piston air pump, and the present application specifically includes: a base, a positioning platform and a stabilization device. The base includes a bottom plate and a vertical plate, and the vertical plate is arranged perpendicular to the top of the bottom plate. The positioning platform is arranged on one side of the vertical plate, and the positioning platform has a part positioning pin and a positioning block; the part positioning pin can be inserted into the positioning hole opened in the circumferential direction of the cylinder head to be processed, and the positioning block is tightly inserted into the central hollow hole of the cylinder head to be processed. combined to achieve quick clamping of the cylinder head to be machined.
本申请利用定位平台上设置的零件定位销与定位块对待加工缸盖进行快速装夹并保证在更换同规格待加工缸盖时装夹位置保持一致。此外,当需要更换不同规格的待加工缸盖时,通过基板定位销能够实现对定位平台进行快速定位从而保证零件定位销与定位块的位置与初始位置相对一致,有效提高待加工缸盖的加工精度与加工效率。The present application utilizes the part locating pins provided on the locating platform and the locating block to quickly clamp the cylinder head to be machined, and to ensure that the clamping positions remain the same when replacing the cylinder head to be machined of the same specification. In addition, when the cylinder head to be processed of different specifications needs to be replaced, the positioning platform can be quickly positioned through the base plate positioning pin to ensure that the position of the part positioning pin and the positioning block is relatively consistent with the initial position, effectively improving the processing of the cylinder head to be processed. Accuracy and machining efficiency.
附图说明Description of drawings
通过阅读参照以下附图所作的对非限制性实施例所作的详细描述,本申请的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
图1为一种活塞打气泵缸盖侧面的固定式机加工工装的结构示意图。FIG. 1 is a schematic structural diagram of a stationary machining tool on the side of a cylinder cover of a piston air pump.
图2为一种活塞打气泵缸盖侧面的固定式机加工工装的工作示意图。FIG. 2 is a working schematic diagram of a fixed machining tool on the side of the cylinder cover of the piston air pump.
图3为一种活塞打气泵缸盖侧面的固定式机加工工装的底座与定位平台连接示意图。FIG. 3 is a schematic diagram of the connection between the base of a fixed machining tool on the side of the cylinder cover of the piston air pump and the positioning platform.
图中标号:1、底座;2、定位平台;3、定位块;4、零件定位销孔;5、待加工缸盖;6、零件定位销;7、支架;8、稳固装置;9、顶套;10、基板定位销;11、螺栓;12、基板定位销孔。Labels in the figure: 1. Base; 2. Positioning platform; 3. Positioning block; 4. Parts positioning pin hole; 5. Cylinder head to be processed; 6. Parts positioning pin; 7. Bracket; 8. Stabilizing device; 9. Top sleeve; 10, base plate positioning pin; 11, bolt; 12, base plate positioning pin hole.
具体实施方式Detailed ways
下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与发明相关的部分。The present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the related invention, but not to limit the invention. In addition, it should be noted that, for the convenience of description, only the parts related to the invention are shown in the drawings.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
实施例一Example 1
请参考图1所示的一种活塞打气泵缸盖侧面的固定式机加工工装的第一种实施例的结构示意图,包括:Please refer to the schematic structural diagram of the first embodiment of the stationary machining tool on the side of the cylinder cover of the piston air pump shown in FIG. 1 , including:
底座1,底座1包括底板和立板;立板垂直设置于底板顶部;Base 1, base 1 includes a bottom plate and a vertical plate; the vertical plate is vertically arranged on the top of the bottom plate;
定位平台2,定位平台2设置于立板一侧;定位平台2远离立板的一侧设置有零件定位销6和定位块3;零件定位销6插入待加工缸盖5周向开设的定位孔,同时定位块3与待加工缸盖5中部空心孔紧密插合,以实现快速装夹待加工缸盖5。Positioning platform 2, the positioning platform 2 is arranged on one side of the vertical plate; the side of the positioning platform 2 away from the vertical plate is provided with a
在本实施例中,底座1包括底板和立板,立板垂直于底板顶部设置,底板用于支撑立板,立板用于支撑定位平台2;其中,底板与立板之间设置有支撑板,例如如图1所示,支撑板的外形呈直角三角形且其直角端与底板和立板所成夹角贴合设置,支撑板起到支撑立板的作用。In this embodiment, the base 1 includes a bottom plate and a vertical plate, the vertical plate is arranged perpendicular to the top of the bottom plate, the bottom plate is used to support the vertical plate, and the vertical plate is used to support the positioning platform 2; wherein, a support plate is arranged between the bottom plate and the vertical plate For example, as shown in Figure 1, the shape of the support plate is a right-angled triangle and its right-angled end is arranged to fit the angle formed by the bottom plate and the vertical plate, and the support plate plays the role of supporting the vertical plate.
定位平台2设置于立板一侧,定位平台2远离立板的一侧设置有零件定位销6和定位块3,此处,底座1与定位平台2的连接方式,例如如图3所示,连接方式为螺栓11连接,螺栓的类型例如为M10螺栓,定位平台2用于支撑零件定位销6与定位块3;零件定位销6与定位块3能够插入待加工缸盖5周向开设的定位孔与中部空心孔处,同时定位块3与空心孔紧密插合,零件定位销6与定位块3配合使用能够快速定位待加工缸盖5位置;The positioning platform 2 is arranged on one side of the vertical plate, and the side of the positioning platform 2 away from the vertical plate is provided with a
其中,待加工缸盖5的周向开设有定位孔且其中部为空心结构,定位平台2上根据所需加工的缸盖的规格设置有零件定位销6和定位块3,便于快速确定待加工缸盖5的位置,保证多个待加工缸盖5装夹位置一致,提高加工精度;定位块3与空心孔紧密插合起到固定待加工缸盖5的作用。Among them, the circumferential direction of the
如图2所示,稳固装置8,稳固装置8与定位平台2对应设置;稳固装置8具有稳固端,稳固端能够朝向装夹后的待加工缸盖5移动并抵在待加工缸盖5上,此处,稳固装置的类型,例如为气缸;当待加工缸盖5位置确认好后,启动稳固装置8,稳固装置8的驱动端便可向待加工缸盖5移动并抵在待加工缸盖5上,这时,待加工缸盖5便会固定在定位平台2与稳固装置8之间,稳固装置8起到固定待加工缸盖5的作用,防止对待加工缸盖5侧面加工过程中出现晃动的情况。As shown in FIG. 2 , the
如图1所示,定位平台2包括基板和支撑台,基板设置于立板一侧,且其远离立板的一侧设置支撑台,支撑台开设有零件定位销孔4,支撑台用于支撑定位块3,零件定位销孔4用于容纳零件定位销6。As shown in FIG. 1, the positioning platform 2 includes a base plate and a support table. The base plate is arranged on one side of the vertical plate, and a support table is arranged on the side away from the vertical plate. The support table is provided with a part positioning pin hole 4, and the support table is used for supporting The
如图3所示,定位平台2上开设有至少两个基板定位销孔12,立板上开设有与基板定位销孔12对应设置的连接孔,基板定位销10依次穿过基板定位销孔12与连接孔,此设计结构利用连接孔来快速确定定位平台2的位置,当出现更改定位平台2的时候,能够根据基板定位销孔12与连接孔的位置,快速确认定位平台2的位置,从而保证零件定位销6与定位块3的位置与更改前的相对位置保持一致。As shown in FIG. 3 , the positioning platform 2 is provided with at least two substrate positioning pin holes 12 , the vertical plate is provided with connecting holes corresponding to the substrate positioning pin holes 12 , and the substrate positioning pins 10 pass through the substrate positioning pin holes 12 in sequence. And the connecting hole, this design structure uses the connecting hole to quickly determine the position of the positioning platform 2. When the positioning platform 2 is changed, the position of the positioning platform 2 can be quickly confirmed according to the positions of the
如图1所示,还包括支架7,支架7上设置有稳固装置8,支架7用于支撑稳固装置8。As shown in FIG. 1 , a
其中,如图2所示,稳固装置8的驱动端上套设有顶套9,顶套9的类型,例如为尼龙顶套,顶套9用于减少当驱动端抵在待加工缸盖5表面上给待加工缸盖5造成的损害。Among them, as shown in FIG. 2 , a top sleeve 9 is set on the driving end of the
底座1与定位平台2可拆卸连接,便于更换适应于不同规格的缸盖的定位平台2,可拆卸方式,例如为螺栓连接。The base 1 and the positioning platform 2 are detachably connected to facilitate the replacement of the positioning platform 2 suitable for cylinder heads of different specifications. The detachable way is, for example, bolted connection.
具体操作工程如下:The specific operation works are as follows:
首先,将与待加工缸盖5规格对应的定位平台2通过基板定位销孔12与底座进行定位并利用螺栓进行固定。随后,将待加工缸盖5的定位孔与空心孔分别与定位平台2上的零件定位销6与定位块3对应插合。最后,启动稳固装置8使其驱动端朝向待加工缸盖5移动并抵在待加工缸盖表面上,保证在对待加工缸盖5进行侧面加工时,待加工缸盖5不出现晃动。First, the positioning platform 2 corresponding to the specifications of the
以上描述仅为本申请的较佳实施例以及对所运用技术原理的说明。本领域技术人员应当理解,本申请中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离所述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本申请中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is only a preferred embodiment of the present application and an illustration of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to the technical solution formed by the specific combination of the above-mentioned technical features, and should also cover the above-mentioned technical features without departing from the inventive concept. Other technical solutions formed by any combination of its equivalent features. For example, a technical solution is formed by replacing the above-mentioned features with the technical features disclosed in this application (but not limited to) with similar functions.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221533666.XU CN217530073U (en) | 2022-06-20 | 2022-06-20 | A fixed machining tool for the side of the cylinder cover of a piston air pump |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221533666.XU CN217530073U (en) | 2022-06-20 | 2022-06-20 | A fixed machining tool for the side of the cylinder cover of a piston air pump |
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| CN217530073U true CN217530073U (en) | 2022-10-04 |
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| CN202221533666.XU Expired - Fee Related CN217530073U (en) | 2022-06-20 | 2022-06-20 | A fixed machining tool for the side of the cylinder cover of a piston air pump |
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