CN217512048U - Sorting device for removing ferromagnetic materials through recovery pretreatment of secondary aluminum - Google Patents
Sorting device for removing ferromagnetic materials through recovery pretreatment of secondary aluminum Download PDFInfo
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- CN217512048U CN217512048U CN202123060441.5U CN202123060441U CN217512048U CN 217512048 U CN217512048 U CN 217512048U CN 202123060441 U CN202123060441 U CN 202123060441U CN 217512048 U CN217512048 U CN 217512048U
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 35
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 239000003302 ferromagnetic material Substances 0.000 title claims abstract description 17
- 238000011084 recovery Methods 0.000 title 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 90
- 239000000463 material Substances 0.000 claims abstract description 54
- 229910052742 iron Inorganic materials 0.000 claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000012216 screening Methods 0.000 claims abstract description 27
- 238000004064 recycling Methods 0.000 claims abstract description 13
- 238000007781 pre-processing Methods 0.000 claims abstract 4
- 238000007885 magnetic separation Methods 0.000 claims description 23
- 238000003860 storage Methods 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 8
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 19
- 239000002699 waste material Substances 0.000 abstract description 9
- 238000003723 Smelting Methods 0.000 abstract description 5
- 230000001172 regenerating effect Effects 0.000 abstract description 3
- 238000007865 diluting Methods 0.000 abstract description 2
- 230000005484 gravity Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000005291 magnetic effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 239000006148 magnetic separator Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
本实用新型公开一种用于再生铝回收预处理去除铁磁性材质的分选装置,包括支撑架,支撑架由上而下依次设有用于上料的进料斗、对物料进行第一次筛选的一级除铁机构和对第一次筛选后的物料进行第二次筛选的二级除铁机构。本实用新型解决目前大多数设备只能进行一次筛选,一些含铁的铝合金跟随铝料投入到蓄热式熔炼炉,导致废铝料的纯净度不高,稀释降铁的成本较高的问题。
The utility model discloses a sorting device for recycling and preprocessing recycled aluminum to remove ferromagnetic materials, which comprises a support frame. The support frame is sequentially provided with feeding hoppers for feeding materials from top to bottom, and the materials are firstly screened. The first-level iron removal mechanism and the second-level iron removal mechanism for the second screening of the materials after the first screening. The utility model solves the problems that most of the current equipment can only be screened once, and some aluminum alloys containing iron are put into the regenerative smelting furnace with the aluminum material, resulting in low purity of the waste aluminum material and high cost of diluting and reducing iron. .
Description
技术领域technical field
本实用新型涉及铝合金生产设备技术领域,具体涉及一种用于再生铝回收预处理去除铁磁性材质的分选装置。The utility model relates to the technical field of aluminum alloy production equipment, in particular to a sorting device used for recycling and pretreatment of recycled aluminum to remove ferromagnetic materials.
背景技术Background technique
铝合金是以铝为基添加一定量其他合金化元素的合金,是轻金属材料之一,铝合金材料广泛应用于航空、航天、交通运输等行业,在铝合金生产工艺过程中,原料的纯净度的高低直接影响到生产出的铝合金质量的高低。Aluminum alloy is an alloy based on aluminum with a certain amount of other alloying elements added. It is one of the light metal materials. Aluminum alloy materials are widely used in aviation, aerospace, transportation and other industries. In the aluminum alloy production process, the purity of the raw materials The level of aluminum alloy directly affects the quality of the aluminum alloy produced.
目前再生铝的生产工艺是将回收的废铝等材料人工分选后通过磁选机处理,然后投入到蓄热式熔炼炉或熔炼炉内重熔的方式,铸造新的铝合金。但是回收回来的废铝中除了一些纯铁,还有一些含铁的铝合金,需要先进行筛除,目前大多数设备只能进行一次筛选,一些含铁的铝合金跟随铝料投入到蓄热式熔炼炉,导致废铝料的纯净度不高,用纯铝稀释降铁的成本较高。At present, the production process of recycled aluminum is to manually sort the recycled scrap aluminum and other materials, process them through a magnetic separator, and then put them into a regenerative smelting furnace or a smelting furnace for remelting to cast new aluminum alloys. However, in addition to some pure iron and some iron-containing aluminum alloys, the recycled scrap aluminum needs to be screened first. At present, most equipment can only be screened once, and some iron-containing aluminum alloys are put into heat storage along with the aluminum material. Type smelting furnace, resulting in low purity of scrap aluminum, high cost of diluting and reducing iron with pure aluminum.
实用新型内容Utility model content
本实用新型的目的是设计一种用于再生铝回收预处理去除铁磁性材质的分选装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to design a sorting device used for recycling pretreatment of recycled aluminum to remove ferromagnetic material, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种用于再生铝回收预处理去除铁磁性材质的分选装置,包括支撑架,所述支撑架由上而下依次设有用于上料的进料斗、对物料进行第一次筛选的一级除铁机构和对第一次筛选后的物料进行第二次筛选的二级除铁机构。In order to achieve the above purpose, the present utility model provides the following technical solutions: a sorting device for recycling pretreatment of recycled aluminum to remove ferromagnetic materials, comprising a support frame, and the support frame is sequentially provided with feeders for feeding materials from top to bottom. The feeding hopper, the first-level iron removal mechanism for the first screening of materials, and the second-level iron removal mechanism for the second screening of the materials after the first screening.
进一步,所述进料斗连接有上料机构,所述上料机构包括固定架、设于所述固定架上用于临时储料的储料斗和传送物料的传送组件,所述储料斗的出料口的下方为所述传送组件的上料口,所述储料斗的底部安装有振动给料机。Further, the feeding hopper is connected with a feeding mechanism, and the feeding mechanism includes a fixed frame, a storage hopper arranged on the fixed frame for temporary storage of materials, and a transmission component for conveying materials. Below the feeding port is the feeding port of the conveying assembly, and a vibrating feeder is installed at the bottom of the storage hopper.
进一步,所述传送组件包括倾斜设置于所述固定架上的安装架、分别设于安装架两侧的主动辊和从动辊、驱动所述主动辊的驱动电机、连接所述主动辊和所述从动辊并用于传送物料的V型皮带。Further, the conveying assembly includes an installation frame arranged obliquely on the fixing frame, a driving roller and a driven roller respectively disposed on both sides of the installation frame, a driving motor for driving the driving roller, and connecting the driving roller and all the driving rollers. The driven roller is used to convey the V-belt of the material.
进一步,所述一级除铁机构包括通过第一支撑座安装在所述支撑架上的第一主动轴、驱动所述第一主动轴的第一电机、套接于所述第一主动轴上的第一磁选辊、包覆于所述第一磁选辊外周的第一皮带、位于所述第一皮带的下方的第一筛分料斗、设于所述第一筛分料斗的上方的防护罩。Further, the first-stage iron removal mechanism includes a first drive shaft mounted on the support frame through a first support seat, a first motor for driving the first drive shaft, sleeved on the first drive shaft The first magnetic separation roller, the first belt covering the outer periphery of the first magnetic separation roller, the first screening hopper located under the first belt, the first screening hopper located above the first screening protecting mask.
进一步,所述支撑架上开设有安装所述第一支撑座的螺纹孔,所述第一支撑座上开设有腰型孔,螺栓先后穿过所述腰型孔和螺纹孔将所述第一支撑座固定于所述支撑架上。Further, the support frame is provided with a threaded hole for installing the first support seat, the first support seat is provided with a waist-shaped hole, and the bolt passes through the waist-shaped hole and the threaded hole successively to attach the first support seat. The support base is fixed on the support frame.
进一步,所述二级除铁机构包括分别通过第二支撑座和第三支撑座安装在所述支撑架上的第二主动轴和从动轴、驱动所述第二主动轴的第二电机、套接于所述第二主动轴上的第二磁选辊、连接所述第二磁选辊和所述从动轴的第二皮带、位于所述第二皮带下方的第二筛分料斗、设于所述支撑架的两侧的防护板。Further, the secondary iron removing mechanism comprises a second driving shaft and a driven shaft respectively installed on the support frame through the second supporting seat and the third supporting seat, a second motor for driving the second driving shaft, a second magnetic separation roller sleeved on the second driving shaft, a second belt connecting the second magnetic separation roller and the driven shaft, a second screening hopper under the second belt, The protective plates are arranged on both sides of the support frame.
本实用新型的有益效果:与现有技术相比,由于本实用新型的用于再生铝回收预处理去除铁磁性材质的分选装置通过设置两个除铁机构,对废铝料进行分级筛选,除正常废铁料外,二次细分含铁铝合金和废铝料,分级处理二次筛选的物料,提升最终废铝料的纯净度,降低稀释除铁的成本。The beneficial effects of the present utility model: compared with the prior art, because the sorting device of the present utility model used for recycling and pretreatment of recycled aluminum to remove ferromagnetic materials is provided with two iron removing mechanisms, the waste aluminum materials are graded and screened, In addition to normal scrap iron materials, the iron-containing aluminum alloys and scrap aluminum materials are subdivided twice, and the secondary screening materials are classified to improve the purity of the final scrap aluminum materials and reduce the cost of dilution and iron removal.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本实用新型的用于再生铝回收预处理去除铁磁性材质的分选装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the sorting device used for reclaimed aluminum recycling pretreatment to remove ferromagnetic material of the present invention;
图2为本实用新型的用于再生铝回收预处理去除铁磁性材质的分选装置的细分结构示意图;Fig. 2 is the subdivision structure schematic diagram of the sorting device used for the recycling pretreatment of recycled aluminum to remove ferromagnetic material according to the present invention;
图3为本实用新型的用于再生铝回收预处理去除铁磁性材质的分选装置的第一支撑座与支撑架配合示意图;3 is a schematic diagram of the cooperation between the first support seat and the support frame of the sorting device used for recycling pretreatment of recycled aluminum to remove ferromagnetic materials according to the present invention;
图中所标各部件的名称如下:1、上料机构;11、固定架;12、储料斗;13、振动给料机;14、从动辊;15、安装架;16、V型皮带;17、驱动电机;18、主动辊;2、进料斗;3、一级除铁机构;31、第一主动轴;32、防护罩;33、第一磁选辊;34、第一皮带;35、第一筛分料斗;351、第一通道;352、第二通道;36、第一支撑座;361、腰型孔;4、二级除铁机构;41、从动轴;42、防护板;43、第二皮带;44、第二磁选辊;45、第二主动轴;46、第二筛分料斗;461、第三通道;462、第四通道;5、支撑架;51、螺纹孔;6、废铁料框;7、含铁铝合金废料框;8、废铝料框。The names of the components marked in the figure are as follows: 1. Feeding mechanism; 11. Fixed frame; 12. Storage hopper; 13. Vibrating feeder; 14. Driven roller; 15. Mounting frame; 16. V-belt; 17. Drive motor; 18. Driving roller; 2. Feeding hopper; 3. Level-1 iron removal mechanism; 31. First driving shaft; 32. Protective cover; 33. First magnetic separation roller; 34. First belt; 35, the first screening hopper; 351, the first channel; 352, the second channel; 36, the first support seat; 361, the waist hole; 4, the secondary iron removal mechanism; 41, the driven shaft; 42, the protection plate; 43, the second belt; 44, the second magnetic separation roller; 45, the second drive shaft; 46, the second screening hopper; 461, the third channel; 462, the fourth channel; 5, the support frame; 51, Threaded holes; 6. Scrap iron frame; 7. Iron-containing aluminum alloy waste frame; 8. Scrap aluminum frame.
具体实施方式Detailed ways
下面将结合本实用新型中的附图,对本实用新型中的技术方案进行清楚、完整地描述,显然,所描述的仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the present utility model. Obviously, the descriptions are only a part of the embodiments of the present utility model, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
参照图1-3,本实用新型的用于再生铝回收预处理去除铁磁性材质的分选装置,包括支撑架5,支撑架5由上而下依次设有用于上料的进料斗2、对物料进行第一次筛选的一级除铁机构3和对第一次筛选后的物料进行第二次筛选的二级除铁机构4,进料斗2以相对于水平面倾斜设置于支撑架5上,一级除铁机构3位于进料斗2的出口的正下方,一级除铁机构3主要对废铁料进行筛选,二级除铁机构4的入料口位于一级除铁机构3的出料口的下方,二级除铁机构4主要对含铁铝合金进行筛选。Referring to Figures 1-3, the sorting device of the present invention for recycling pretreatment of recycled aluminum and removing ferromagnetic materials includes a
进料斗2连接有上料机构1,上料机构1包括固定架11、设于固定架11上用于临时储料的储料斗12和传送物料的传送组件,储料斗12的出料口的下方为传送组件的上料口,储料斗12的底部安装有振动给料机13,将物料堆积在储料斗12中,储料斗12中的物料通过振动给料机13振动传送至传送组件上。The feeding hopper 2 is connected with a feeding mechanism 1. The feeding mechanism 1 includes a
传送组件包括倾斜设置于固定架11上的安装架15、分别设于安装架15两侧的主动辊18和从动辊14、驱动主动辊18的驱动电机17、连接主动辊18和从动辊14并用于传送物料的V型皮带16,驱动电机17带动主动辊18从而带动V型皮带16对物料进行输送,采用V型皮带16,使物料堆积在皮带上不滑脱,提升到一定高度。The conveying assembly includes a
一级除铁机构3包括通过第一支撑座36安装在支撑架5上的第一主动轴31、驱动第一主动轴31的第一电机(图中未示出)、套接于第一主动轴31上的第一磁选辊33、包覆于第一磁选辊33外周的第一皮带34、位于第一皮带34的下方且安装在支撑架上5的第一筛分料斗35、设于第一筛分料斗35的上方且安装在支撑架上5的防护罩32,第一筛分料斗35由第一通道351和第二通道352组成,通过第一磁选辊33筛分的铁料吸附在第一皮带34上,传送至下端时由于重力的作用沿第二通道352方向掉落至下方可移动的废铁料框6中,未被第一磁选辊33吸附的剩余物料则沿第一通道351输送至二级除铁机构4中,物料全程是运动的,为避免相互撞击或高度差造成掉落的危险设有防护罩32。The primary
二级除铁机构4包括分别通过第二支撑座和第三支撑座安装在支撑架5上的第二主动轴45和从动轴41、驱动第二主动轴45的第二电机(图中未示出)、套接于第二主动轴45上的第二磁选辊44、连接第二磁选辊44和从动轴41的第二皮带43、位于第二皮带43下方的第二筛分料斗46、设于支撑架5的两侧的防护板42,第二筛分料斗46由第三通道461第四通道462组成,物料由第二皮带43从靠近从动轴41的一端传送至第二主动轴45的一端,经过第二磁选辊44强磁吸附,含铁铝合金沿皮带传送方向输送,自身重力作用大于磁力时,沿第四通道462落至含铁铝合金废料框7中,未被第二磁选辊44吸附的物料则沿第三通道461落至废铝料框8中,防止物料在第二皮带43上挤压导致掉落,位于第二皮带43的两侧的支撑架5上设有防护板42,除本实施例外还有另一实施例,采用同一台电机通过链条或皮带连接第一主动轴31和第二主动轴45,可实现一台电机驱动两个机构运转。The secondary iron removing mechanism 4 includes a
支撑架5上开设有安装第一支撑座36的螺纹孔51,第一支撑座36上开设有腰型孔361,螺栓先后穿过腰型孔361和螺纹孔51将第一支撑座36固定于支撑架5上,调整第一支撑座36的位置,相应地,第一电机的安装板也可相应调节,调整第一磁选辊33的位置,便于筛选后的物料位置更精准的导向,相应的第二支撑座、第三支撑座与第一支撑座36结构相似。The
本实施例的工作原理:接通电源,振动给料机13将储料斗12中的物料传送至V型皮带16上,驱动电机17驱动主动辊18带动V型皮带16将物料提升转移至进料斗2中,物料沿进料斗2滑落至一级除铁机构3中,第一磁选辊33对物料吸附,被第一磁选辊33吸附的废铁料沿第一皮带34传送方向转动,由于自身重力作用沿第二通道352掉落至下方的废铁料框6中,未被吸附的物料沿第一通道351掉落至第二皮带43中,第二电机驱动第二主动轴45带动第二皮带43转动,一次筛选后的物料经第二磁选辊44吸附的含铁铝合金沿第二皮带43传送方向运输,当含铁铝合金重力大于磁力时,沿第四通道462落至含铁铝合金废料框7中,未被第二磁选辊44吸附的物料则沿第三通道461落至废铝料框8中,废铝料框8中的废铝料可直接投入至蓄热式熔炼炉,保证了废铝料的纯净度,降低稀释除铁的成本,后续再对筛选出的含铁铝合金统一处理,实现利益最大化。The working principle of this embodiment: when the power is turned on, the vibrating
以上是对本实用新型的较佳实施进行了具体说明,但本实用新型并不限于所述实施例,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可做作出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present utility model, but the present utility model is not limited to the described embodiments, and those skilled in the art can also make various equivalent deformations on the premise that does not violate the spirit of the present utility model. Or alternatives, these equivalent modifications or alternatives are all included within the scope defined by the claims of the present application.
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| CN116921062A (en) * | 2023-08-02 | 2023-10-24 | 宁夏和光新材料有限公司 | Powder material processor after crushing silicon material |
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| CN116921062A (en) * | 2023-08-02 | 2023-10-24 | 宁夏和光新材料有限公司 | Powder material processor after crushing silicon material |
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