CN217507011U - Horizontal double-layer wire and cable wrapping machine - Google Patents
Horizontal double-layer wire and cable wrapping machine Download PDFInfo
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- CN217507011U CN217507011U CN202221326362.6U CN202221326362U CN217507011U CN 217507011 U CN217507011 U CN 217507011U CN 202221326362 U CN202221326362 U CN 202221326362U CN 217507011 U CN217507011 U CN 217507011U
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- 230000007246 mechanism Effects 0.000 claims abstract description 58
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Abstract
本实用新型公开了一种卧式双层电线电缆包带机,具体涉及包带机技术领域,包括底板,所述底板的顶端固定设有立板,所述立板的前侧设有第一驱动机构和两个上下分布的收卷机构,两个所述收卷机构关于第一驱动机构对称,所述立板的后侧设有第二驱动机构;所述第一驱动机构包括第一电机,所述第一电机的后侧固定设有支撑底座,所述支撑底座通过第一螺栓固定设在立板的前侧,所述第一电机的输出端固定设有第一转杆,所述第一转杆的外端套设有第一收卷辊。本实用新型机械化程度高,可同时对双层电线电缆进行包带,提高了工作效率,且易于取下包带后的电线电缆。
The utility model discloses a horizontal double-layer wire and cable wrapping machine, which particularly relates to the technical field of wrapping machines. A driving mechanism and two winding mechanisms distributed up and down, the two winding mechanisms are symmetrical with respect to the first driving mechanism, and the rear side of the vertical plate is provided with a second driving mechanism; the first driving mechanism includes a first motor , the rear side of the first motor is fixed with a support base, the support base is fixed on the front side of the vertical plate by first bolts, the output end of the first motor is fixed with a first rotating rod, the The outer end of the first rotating rod is sleeved with a first winding roller. The utility model has a high degree of mechanization, can wrap double-layer wires and cables at the same time, improves work efficiency, and is easy to remove the wrapped wires and cables.
Description
技术领域technical field
本实用新型涉及包带机技术领域,具体涉及一种卧式双层电线电缆包带机。The utility model relates to the technical field of wrapping machines, in particular to a horizontal double-layer wire and cable wrapping machine.
背景技术Background technique
电线电缆的外部需要使用包带机进行包带进行绝缘,卧式包带机更换供带辊的时间短,更换时间短,包带头中的内圈平衡,转速高,操作简便。坚固的结构可确保无故障运行,并降低维护要求。所有机器均可定制,台式机设计用于绝缘较小,闭合和半闭合的线圈,直杆和弯杆以及环或类似产品。与手动包扎相比,这种通用高效的机器可提供更高的质量和更高的绝缘等级。The outside of the wire and cable needs to be wrapped by a tape wrapping machine for insulation. The horizontal tape wrapping machine takes a short time to replace the tape supply roller, and the replacement time is short. The inner circle in the wrapping head is balanced, the speed is high, and the operation is simple. Rugged construction ensures trouble-free operation and reduces maintenance requirements. All machines are customizable, benchtops are designed to insulate smaller, closed and semi-closed coils, straight and bent rods, and rings or similar. This versatile and efficient machine provides higher quality and higher insulation ratings than manual wrapping.
现有技术存在以下不足:电线电缆进行包带的效率较低,且取下包带后的电线电缆较为麻烦,且自粘包带的补料操作较为不便,导致工作效率降低,影响电线电缆包带工作的效率。The prior art has the following deficiencies: the efficiency of wrapping the wire and cable is low, and the wire and cable after removing the wrapping tape is troublesome, and the feeding operation of the self-adhesive wrapping tape is relatively inconvenient, resulting in reduced work efficiency and affecting the wire and cable wrapping. Bring work efficiency.
实用新型内容Utility model content
为此,本实用新型提供一种卧式双层电线电缆包带机,以解决现有技术中电线电缆进行包带的效率较低,且取下包带后的电线电缆较为麻烦,且自粘包带的补料操作较为不便,导致工作效率降低,影响电线电缆包带工作的效率的问题。Therefore, the utility model provides a horizontal double-layer wire and cable wrapping machine to solve the problem that the wire and cable wrapping efficiency in the prior art is low, and the wire and cable after removing the wrapping is troublesome and self-adhesive The feeding operation of the tape is inconvenient, which leads to a decrease in work efficiency and affects the efficiency of the wire and cable tape work.
为了实现上述目的,本实用新型提供如下技术方案:一种卧式双层电线电缆包带机,包括底板,所述底板的顶端固定设有立板,所述立板的前侧设有第一驱动机构和两个上下分布的收卷机构,两个所述收卷机构关于第一驱动机构对称,所述立板的后侧设有第二驱动机构;In order to achieve the above purpose, the present utility model provides the following technical solutions: a horizontal double-layer wire and cable wrapping machine, comprising a bottom plate, the top of the bottom plate is fixedly provided with a vertical plate, and the front side of the vertical plate is provided with a first a driving mechanism and two winding mechanisms distributed up and down, the two winding mechanisms are symmetrical with respect to the first driving mechanism, and the rear side of the vertical plate is provided with a second driving mechanism;
所述第一驱动机构包括第一电机,所述第一电机的后侧固定设有支撑底座,所述支撑底座通过第一螺栓固定设在立板的前侧,所述第一电机的输出端固定设有第一转杆,所述第一转杆的外端套设有第一收卷辊,所述第一转杆的一端设有第二转杆,所述第二转杆的外端套设有第二收卷辊,第一驱动机构的设置带动两个收卷机构转动;The first drive mechanism includes a first motor, and a support base is fixed on the rear side of the first motor, and the support base is fixed on the front side of the vertical plate through first bolts, and the output end of the first motor A first rotating rod is fixed, the outer end of the first rotating rod is sleeved with a first winding roller, one end of the first rotating rod is provided with a second rotating rod, and the outer end of the second rotating rod is The second winding roller is sleeved, and the setting of the first driving mechanism drives the two winding mechanisms to rotate;
所述收卷机构包括两个第三转杆,两个所述第三转杆左右分布,两个所述第三转杆均设在第一电机的一侧,右侧的所述第三转杆的后端延伸出圆板的后侧且与立板的前侧插接,两个所述第三转杆的外端均固定设有圆板,两个所述圆板的内侧均固定设有两个左右分布的固定机构,收卷机构的设置使得双层的电线电缆同时进行包带。The winding mechanism includes two third rotating rods, the two third rotating rods are distributed left and right, and the two third rotating rods are both arranged on one side of the first motor, and the third rotating rod on the right The rear end of the rod extends out of the rear side of the circular plate and is inserted into the front side of the vertical plate, the outer ends of the two third rotating rods are fixedly provided with circular plates, and the inner sides of the two circular plates are fixedly provided with circular plates. There are two fixed mechanisms distributed on the left and right, and the setting of the winding mechanism enables the double-layered wires and cables to be wrapped at the same time.
进一步的,前侧的所述圆板上开设有通孔且通孔贯穿该圆板,前侧的所述圆板的前侧插设有横杆,所述横杆设在两个通孔的内侧,所述横杆的前侧固定设有两个左右分布的固定环,通孔的设置用于对电线电缆进行梳理便于包带工作的开展。Further, a through hole is opened on the circular plate on the front side and the through hole penetrates the circular plate, a cross bar is inserted on the front side of the circular plate on the front side, and the cross bar is arranged between the two through holes. On the inner side, two fixed rings distributed left and right are fixedly arranged on the front side of the horizontal bar, and the arrangement of the through holes is used for combing the wires and cables to facilitate the development of the wrapping work.
进一步的,所述固定机构包括第一弧形板和第二弧形板,所述第一弧形板设在第二弧形板的一侧,所述第一弧形板与第二弧形板之间通过第二螺栓固定,所述第一弧形板的外侧固定设在圆板的内侧,固定机构对电线电缆进行固定。Further, the fixing mechanism includes a first arc-shaped plate and a second arc-shaped plate, the first arc-shaped plate is arranged on one side of the second arc-shaped plate, and the first arc-shaped plate and the second arc-shaped plate are arranged on one side of the second arc-shaped plate. The plates are fixed by second bolts, the outer side of the first arc-shaped plate is fixedly arranged on the inner side of the circular plate, and the fixing mechanism fixes the wires and cables.
进一步的,后侧的一个所述圆板的内侧插设有延伸杆,所述延伸杆的外端与立板的前侧固定连接,延伸杆的设置便于第二驱动机构驱动收卷机构转动。Further, an extension rod is inserted into the inner side of one of the circular plates on the rear side, the outer end of the extension rod is fixedly connected with the front side of the vertical plate, and the extension rod is arranged to facilitate the second driving mechanism to drive the winding mechanism to rotate.
进一步的,所述第二驱动机构包括第二电机,所述第二电机设在立板的后侧,所述第二电机的底端固定设在底板的顶端,所述延伸杆的后端延伸至立板的后侧且与第二电机的输出端固定连接,下方的所述延伸杆的外端固定设有主动皮带轮,所述主动皮带轮设在立板的后侧,上方的所述延伸杆的外端固定设有从动皮带轮,所述从动皮带轮设在立板的后侧,所述主动皮带轮和从动皮带轮通过皮带连接,第二驱动机构的使得两个收卷机构转动。Further, the second driving mechanism includes a second motor, the second motor is arranged on the rear side of the vertical plate, the bottom end of the second motor is fixed on the top end of the bottom plate, and the rear end of the extension rod extends to the rear side of the vertical plate and fixedly connected with the output end of the second motor, the outer end of the lower extension rod is fixedly provided with a driving pulley, the driving pulley is arranged on the rear side of the vertical plate, and the upper extension rod A driven pulley is fixed at the outer end of the pulley, the driven pulley is arranged on the rear side of the vertical plate, the driving pulley and the driven pulley are connected by a belt, and the second driving mechanism makes the two winding mechanisms rotate.
进一步的,所述立板的前侧固定设有支撑板,所述第二转杆设在支撑板的一侧,所述第二转杆的另一端延伸出支撑板的另一侧,所述第二转杆与支撑板滑动连接,支撑板的设置用于对第一转杆和第二转杆进行支撑。Further, a support plate is fixed on the front side of the vertical plate, the second rotating rod is arranged on one side of the supporting plate, the other end of the second rotating rod extends out of the other side of the supporting plate, and the The second rotating rod is slidably connected with the supporting plate, and the supporting plate is arranged to support the first rotating rod and the second rotating rod.
进一步的,所述第一转杆的一端开设有矩形插孔,所述第二转杆的一端加工有矩形块,所述矩形块设在矩形插孔的一侧,所述矩形块的一侧延伸进矩形插孔的内部且二者插接,便于第一转杆和第二转杆之间进行拆卸。Further, one end of the first rotating rod is provided with a rectangular socket, one end of the second rotating rod is processed with a rectangular block, the rectangular block is arranged on one side of the rectangular socket, and one side of the rectangular block is provided. It extends into the interior of the rectangular socket and the two are plugged in, so as to facilitate the disassembly between the first rotating rod and the second rotating rod.
进一步的,所述支撑板的另一侧设有螺母,所述螺母设在第二转杆的外端且与第二转杆螺纹连接,所述螺母的一侧与支撑板的另一侧接触,对第一转杆和第二转杆进行固定。Further, the other side of the support plate is provided with a nut, the nut is provided at the outer end of the second rotating rod and is threadedly connected with the second rotating rod, and one side of the nut is in contact with the other side of the support plate , to fix the first rotating rod and the second rotating rod.
本实用新型具有如下优点:The utility model has the following advantages:
1.本实用新型通过第二电机工作驱动主动皮带轮转动,主动皮带轮通过皮带带动从动皮带轮转动,此时两个延伸杆全部转动,则与延伸杆连接的第三转杆也转动,此时同一水平线上的另一个第三转杆上的电线电缆的一端往与延伸杆连接的第三转杆上移动,同时第一转杆和第二转杆上的自粘包带裹在电线电缆的外端,最后裹完的自粘包带的电线电缆收卷在与延伸杆连接的第三转杆上,先将横杆和固定环从前侧的圆板上拔下,再将左侧的第三转杆两个圆板整体从延伸杆上拔下,即可获得包带后的电线电缆,与现有技术相比,本装置机械化程度高,可同时对双层电线电缆进行包带,提高了工作效率,且易于取下包带后的电线电缆;1. The utility model drives the driving pulley to rotate through the second motor, and the driving pulley drives the driven pulley to rotate through the belt. At this moment, the two extension rods are all rotated, and the third rotating rod connected with the extension rod also rotates. At this time, the same One end of the wire and cable on the other third rotating rod on the horizontal line moves to the third rotating rod connected with the extension rod, and at the same time, the self-adhesive wrapping tape on the first rotating rod and the second rotating rod is wrapped on the outside of the wire and cable. At the end, the wire and cable with the self-adhesive tape finally wrapped is wound on the third rotating rod connected with the extension rod. The two circular plates of the rotating rod are pulled out from the extension rod as a whole to obtain the wire and cable after wrapping. Compared with the prior art, the device has a high degree of mechanization, and can wrap the double-layer wire and cable at the same time. Work efficiency, and easy to remove the wire and cable after wrapping;
2.本实用新型通过将第二转杆外端的螺母拧下,启动第一电机,第一电机工作驱动第一转杆和第二转杆转动,将两卷自粘包带的一端分别贴在第一转杆和第二转杆上,即可对第一转杆和第二转杆上补充自粘包带,与现有技术相比,本装置自动化程度高,补料便捷和快速,提高了电线电缆包带工作的效率。2. In the present invention, the nut on the outer end of the second rotating rod is unscrewed, the first motor is activated, and the first motor works to drive the first rotating rod and the second rotating rod to rotate, and one end of the two rolls of self-adhesive wrapping tapes are respectively attached to each other. On the first rotating rod and the second rotating rod, the self-adhesive wrapping tape can be supplemented on the first rotating rod and the second rotating rod. Improve the efficiency of wire and cable wrapping work.
附图说明Description of drawings
图1为本实用新型提供的整体主视结构示意图;Fig. 1 is the overall front view structure schematic diagram that the utility model provides;
图2为本实用新型提供的收卷机构主视示意图;2 is a schematic front view of a rewinding mechanism provided by the utility model;
图3为本实用新型提供的收卷机构后视示意图;Fig. 3 is the rear view schematic diagram of the winding mechanism provided by the utility model;
图4为本实用新型提供的图1后视结构示意图;Fig. 4 is the rear view structure schematic diagram of Fig. 1 provided by the utility model;
图5为本实用新型提供的固定机构示意图;5 is a schematic diagram of a fixing mechanism provided by the utility model;
图6为本实用新型提供的第一转杆与第二转杆连接结构示意图;6 is a schematic diagram of the connection structure of the first rotating rod and the second rotating rod provided by the utility model;
图中:1、底板;2、立板;3、第一电机;4、第二电机;5、收卷机构;6、第一转杆;7、第一收卷辊;8、第二收卷辊;9、第二转杆;10、支撑板;11、支撑底座;12、第三转杆;13、圆板;14、固定机构;15、通孔;16、横杆;17、固定环;18、延伸杆;19、从动皮带轮;20、皮带;21、第一弧形板;22、第二弧形板;23、第二螺栓。In the figure: 1. Bottom plate; 2. Vertical plate; 3. First motor; 4. Second motor; 5. Winding mechanism; 6. First rotating rod; 7. First winding roller; 8. Second winding Roller; 9. Second rotating rod; 10. Supporting plate; 11. Supporting base; 12. Third rotating rod; 13. Round plate; 14. Fixing mechanism; 15. Through hole; Ring; 18, extension rod; 19, driven pulley; 20, belt; 21, first arc plate; 22, second arc plate; 23, second bolt.
具体实施方式Detailed ways
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The embodiments of the present invention will be described below by specific specific embodiments. Those who are familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are of the present invention. Some examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
参照说明书附图1-5,该实施例的一种卧式双层电线电缆包带机,包括底板1,所述底板1的顶端固定设有立板2,所述立板2的前侧设有第一驱动机构和两个上下分布的收卷机构5,两个所述收卷机构5关于第一驱动机构对称,所述立板2的后侧设有第二驱动机构;Referring to the accompanying drawings 1-5 of the description, a horizontal double-layer wire and cable wrapping machine of this embodiment includes a
所述第一驱动机构包括第一电机3,所述第一电机3的后侧固定设有支撑底座11,所述支撑底座11通过第一螺栓固定设在立板2的前侧,所述第一电机3的输出端固定设有第一转杆6,所述第一转杆6的外端套设有第一收卷辊7,所述第一转杆6的一端设有第二转杆9,所述第二转杆9的外端套设有第二收卷辊8,第一驱动机构的设置用于带动两个收卷机构5转动;The first drive mechanism includes a first motor 3, and a support base 11 is fixed on the rear side of the first motor 3, and the support base 11 is fixed on the front side of the
所述收卷机构5包括两个第三转杆12,两个所述第三转杆12左右分布,两个所述第三转杆12均设在第一电机3的一侧,右侧的所述第三转杆12的后端延伸出圆板13的后侧且与立板2的前侧插接,两个所述第三转杆12的外端均固定设有圆板13,两个所述圆板13的内侧均固定设有两个左右分布的固定机构14,收卷机构的设置使得双层的电线电缆同时进行包带,前侧的所述圆板13上开设有通孔15且通孔15贯穿该圆板13,前侧的所述圆板13的前侧插设有横杆16,所述横杆16设在两个通孔15的内侧,所述横杆16的前侧固定设有两个左右分布的固定环17,通孔15的设置用于对电线电缆进行梳理便于包带工作的开展。The winding
所述固定机构14包括第一弧形板21和第二弧形板22,所述第一弧形板21设在第二弧形板22的一侧,所述第一弧形板21与第二弧形板22之间通过第二螺栓23固定,所述第一弧形板21的外侧固定设在圆板13的内侧,固定机构对电线电缆进行固定。The fixing
后侧的一个所述圆板13的内侧插设有延伸杆18,所述延伸杆18的外端与立板2的前侧固定连接,延伸杆18的设置便于第二驱动机构驱动收卷机构转动,所述第二驱动机构包括第二电机4,所述第二电机4设在立板2的后侧,所述第二电机4的底端固定设在底板1的顶端,所述延伸杆18的后端延伸至立板2的后侧且与第二电机4的输出端固定连接,下方的所述延伸杆18的外端固定设有主动皮带轮,所述主动皮带轮设在立板2的后侧,上方的所述延伸杆18的外端固定设有从动皮带轮19,所述从动皮带轮19设在立板2的后侧,所述主动皮带轮和从动皮带轮19通过皮带20连接,第二驱动机构的使得两个收卷机构5转动,所述立板2的前侧固定设有支撑板10,所述第二转杆9设在支撑板10的一侧,所述第二转杆9的另一端延伸出支撑板10的另一侧,所述第二转杆9与支撑板10滑动连接,支撑板10的设置对第一转杆6和第二转杆9进行支撑。An
实施场景具体为:将电线电缆收卷在两个右侧的第三转杆12上,将电线电缆的一端通过右侧通孔15、两个固定环17、再经过左侧的通孔15,将电线电缆的一端拉至靠近延伸杆18的圆板13上的第一弧形板21和第一弧形板21内侧,拧紧第二螺栓23则将电线电缆的一端固定,将第一转杆6和第二转杆9上的自粘包带的一端分别粘在两个横杆16前侧电线电缆上,启动第二电机4,第二电机4工作驱动主动皮带轮转动,主动皮带轮通过皮带20带动从动皮带轮19转动,此时两个延伸杆18全部转动,则与延伸杆18连接的第三转杆12也转动,此时同一水平线上的另一个第三转杆12上的电线电缆的一端往与延伸杆18连接的第三转杆12上移动,同时第一转杆6和第二转杆9上的自粘包带裹在电线电缆的外端,最后裹完的自粘包带的电线电缆收卷在与延伸杆18连接的第三转杆12上,先将横杆16和固定环17从前侧的圆板13上拔下,再将左侧的第三转杆12两个圆板13整体从延伸杆18上拔下,即可获得包带后的电线电缆,本装置机械化程度高,可同时对双层电线电缆进行包带,提高了工作效率,且易于取下包带后的电线电缆,该实施方式具体解决了现有技术中电线电缆进行包带的效率较低,且取下包带后的电线电缆较为麻烦的问题。The implementation scenario is as follows: winding the wire and cable on the two right third
参照说明书附图1-6,该实施例的一种卧式双层电线电缆包带机,所述第一转杆6的一端开设有矩形插孔,所述第二转杆9的一端加工有矩形块,所述矩形块设在矩形插孔的一侧,所述矩形块的一侧延伸进矩形插孔的内部且二者插接,便于第一转杆6和第二转杆9之间进行拆卸,所述支撑板10的另一侧设有螺母,所述螺母设在第二转杆9的外端且与第二转杆螺纹连接,所述螺母的一侧与支撑板10的另一侧接触,对第一转杆6和第二转杆9进行固定。Referring to the accompanying drawings 1-6 of the description, a horizontal double-layer wire and cable wrapping machine of this embodiment, one end of the first
实施场景具体为:将第二转杆9外端的螺母拧下,启动第一电机3,第一电机3工作驱动第一转杆6和第二转杆9转动,将两卷自粘包带的一端分别贴在第一转杆6和第二转杆9上,即可对第一转杆6和第二转杆9上补充自粘包带,本装置自动化程度高,补料便捷和快速,提高了电线电缆包带工作的效率,该实施方式具体解决了现有技术中自粘包带的补料操作较为不便,导致工作效率降低,影响电线电缆包带工作的效率的的问题。The specific implementation scenario is: unscrew the nut at the outer end of the second
虽然,上文中已经用一般性说明及具体实施例对本实用新型作了详尽的描述,但在本实用新型基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本实用新型精神的基础上所做的这些修改或改进,均属于本实用新型要求保护的范围。Although the present utility model has been described in detail above with general description and specific embodiments, some modifications or improvements can be made on the basis of the present utility model, which is obvious to those skilled in the art. Therefore, these modifications or improvements made on the basis of not departing from the spirit of the present invention belong to the scope of protection of the present invention.
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