CN217506419U - Liquid level controller mounting rack and liquid level controller assembly - Google Patents
Liquid level controller mounting rack and liquid level controller assembly Download PDFInfo
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Abstract
本实用新型公开了一种液位控制器安装架及应用了该液位控制器安装架的液位控制器总成,所述液位控制器安装架用于安装液位控制测量器,所述液位控制测量器包括测量导管,所述测量导管的外侧滑动连接有浮球;所述液位控制器安装架包括:维持清洁组件、与所述液位控制器相连且用于调节所述液位控制器位置的位置调节组件;所述维持清洁组件包括夹紧清洁刮除模块、升降刮除模块和距离调节模块。本实用新型利用维持清洁组件,实现对测量导管表面污垢的刮除和清洁,保证液位控制测量器的测量导管的表面不会被水底杂质覆盖,保证测量精度。通过位置调节组件可分别实现对液位控制测量器的俯仰角度、摆角和水平位置的调节,满足使用需求。
The utility model discloses a liquid level controller mounting frame and a liquid level controller assembly using the liquid level controller mounting frame. The liquid level controller mounting frame is used for installing a liquid level control measuring device. The liquid level control measuring device includes a measuring conduit, and the outer side of the measuring conduit is slidably connected with a floating ball; the liquid level controller mounting frame includes: a maintenance cleaning component, which is connected with the liquid level controller and is used for adjusting the liquid level. A position adjustment assembly for the position of the position controller; the maintenance cleaning assembly includes a clamping cleaning scraping module, a lifting scraping module and a distance adjustment module. The utility model utilizes a maintenance cleaning component to scrape and clean the dirt on the surface of the measuring conduit, ensure that the surface of the measuring conduit of the liquid level control measuring device is not covered by bottom impurities, and ensure the measuring accuracy. The pitch angle, swivel angle and horizontal position of the liquid level control measuring device can be adjusted respectively through the position adjustment components to meet the needs of use.
Description
技术领域technical field
本实用新型属于液位控制装置技术领域,尤其涉及一种液位控制器安装架和液位控制器总成。The utility model belongs to the technical field of liquid level control devices, in particular to a liquid level controller mounting frame and a liquid level controller assembly.
背景技术Background technique
液位控制器用于对容器内液体的液位进行控制,当液位到达上、下切换值时,控制器触点发出通断开关式信号,以控制电磁阀、水泵等动作,从而来实现半自动化或者全自动化。The liquid level controller is used to control the liquid level of the liquid in the container. When the liquid level reaches the upper and lower switching values, the controller contacts send out on-off switch signals to control the actions of solenoid valves, water pumps, etc. Automated or fully automated.
现有技术中的液位控制测量器包括浮球和测量导管,测量导管内装测量元件,可将液面位置信号转变为电信号,通过显示仪表,用数字显示液体的实际位置,从而达到液面的远距离检测和控制。现有技术中的液位控制测量器通过法兰固定于被控容器上。The liquid level control measuring device in the prior art includes a floating ball and a measuring conduit. The measuring conduit is equipped with a measuring element, which can convert the liquid level position signal into an electrical signal. Through the display instrument, the actual position of the liquid is digitally displayed, so as to reach the liquid level. remote detection and control. The liquid level control measuring device in the prior art is fixed on the controlled container through a flange.
现有技术的不足在于,采用该结构,一方面:由于液位控制测量器的位置被限制,使用时,不便于根据使用需要调节位置;另一方面,液位控制测量器在使用一段时间后,测量导管的表面会被水底杂质覆盖,影响测量精度。The disadvantage of the prior art is that, with this structure, on the one hand, because the position of the liquid level control measuring device is limited, it is inconvenient to adjust the position according to the needs of use during use; , the surface of the measuring catheter will be covered by the bottom impurities, which will affect the measurement accuracy.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
基于此,本实用新型提出了一种液位控制器安装架和液位控制器总成,该液位控制器安装架和液位控制器总成旨在解决现有技术中的液位控制测量器的测试精度受覆盖的杂质影响且使用位置不便调节的技术问题。Based on this, the utility model proposes a liquid level controller mounting frame and a liquid level controller assembly. The liquid level controller mounting frame and the liquid level controller assembly are designed to solve the liquid level control measurement in the prior art. The test accuracy of the device is affected by the covered impurities and the technical problem that the use position is inconvenient to adjust.
(二)技术方案(2) Technical solutions
为解决上述技术问题,本实用新型提出了一种液位控制器安装架,所述液位控制器安装架用于安装液位控制测量器,所述液位控制测量器包括测量导管,所述测量导管的外侧滑动连接有浮球;所述液位控制器安装架包括:维持清洁组件、与所述液位控制测量器相连且用于调节所述液位控制测量器位置的位置调节组件;所述维持清洁组件包括夹紧清洁刮除模块、升降刮除模块和距离调节模块;所述夹紧清洁刮除模块包括:刮板、配动臂和开合驱动部,所述刮板的数量为两个且两所述刮板相对设置,所述配动臂的数量为两个,且两个所述配动臂一一对应固定于两个所述刮板上,所述开合驱动部设于两个所述配动臂之间且用于驱动两个所述刮板打开或合拢;所述升降刮除模块与所述开合驱动部相连,且用于驱动所述刮板沿所述测量导管的长度方向往复移动;所述距离调节模块连接所述液位控制测量器和升降刮除模块,且用于驱动所述升降刮除模块载着所述夹紧清洁刮除模块靠近或远离所述测量导管。In order to solve the above technical problems, the utility model proposes a liquid level controller mounting frame, the liquid level controller mounting frame is used to install a liquid level control measuring device, and the liquid level control measuring device includes a measuring conduit, the A floating ball is slidably connected to the outside of the measuring conduit; the liquid level controller mounting frame includes: a maintenance cleaning component, a position adjustment component connected with the liquid level control measurer and used for adjusting the position of the liquid level control measurer; The maintenance and cleaning assembly includes a clamping cleaning and scraping module, a lift and a scraping module, and a distance adjustment module; the clamping and cleaning scraping module includes: a scraper, a moving arm and an opening and closing drive part, and the number of the scrapers There are two and the two scrapers are arranged opposite each other, the number of the moving arms is two, and the two moving arms are fixed on the two scrapers in a one-to-one correspondence, and the opening and closing driving part It is arranged between the two moving arms and is used to drive the two scrapers to open or close; the lifting and scraping module is connected to the opening and closing driving part, and is used to drive the scrapers along the The length direction of the measuring conduit reciprocates; the distance adjustment module is connected to the liquid level control measurer and the lifting and scraping module, and is used to drive the lifting and scraping module to carry the clamping cleaning and scraping module to approach or away from the measuring catheter.
优选的,所述液位控制测量器还包括设于所述测量导管顶部的安装件,所述位置调节组件与安装件相连。Preferably, the liquid level control measuring device further comprises a mounting piece arranged on the top of the measuring conduit, and the position adjusting component is connected with the mounting piece.
优选的,所述开合驱动部包括:搭载配装盘、第六电机、第三螺杆、行程定位板、延伸引导杆、配动配合板、第一收折带动板、第二收折带动板和配动臂;所述延伸引导杆设于所述搭载配装盘远离升降刮除模块的一端,所述行程定位板固定设于所述延伸引导杆远离搭载配装盘的一端,所述第六电机固定设于所述搭载配装盘的顶端,所述第六电机的输出端与所述第三螺杆固定连接,所述第三螺杆远离第六电机的一端与行程定位板转动连接,所述第三螺杆贯穿所述配动配合板且与所述配动配合板螺纹相连,配动配合板与所述延伸引导杆滑动连接,所述配动配合板的两侧分别经所述第一收折带动板与所述配动臂相连,所述第一收折带动板的一端与所述配动配合板铰接,所述第一收折带动板的另一端与所述配动臂铰接;所述搭载配装盘的两侧分别经所述第二收折带动板与所述配动臂相连,所述第二收折带动板的一端与所述搭载配装盘铰接,所述第二收折带动板的另一端与所述配动臂铰接;所述升降刮除模块与所述搭载配装盘固定相连。Preferably, the opening and closing driving part includes: a mounting plate, a sixth motor, a third screw, a travel positioning plate, an extending guide rod, a matching plate, a first folding driving plate, and a second folding driving plate and the moving arm; the extension guide rod is arranged at the end of the loading and fitting plate away from the lifting and scraping module, the travel positioning plate is fixed at the end of the extension guide rod away from the loading and fitting plate, and the first The sixth motor is fixed on the top of the mounting plate, the output end of the sixth motor is fixedly connected with the third screw rod, and the end of the third screw rod away from the sixth motor is rotatably connected with the stroke positioning plate, so The third screw penetrates through the matching plate and is threadedly connected to the matching plate, the matching plate is slidably connected with the extending guide rod, and the two sides of the matching plate pass through the first The folding driving plate is connected with the deployment arm, one end of the first folding driving plate is hinged with the deployment matching plate, and the other end of the first folding driving plate is hinged with the deployment arm; The two sides of the loading and assembling plate are respectively connected with the moving arm through the second folding driving plate, and one end of the second folding driving plate is hinged with the loading and assembling plate, and the second folding driving plate is hinged to the loading and assembling plate. The other end of the folding driving plate is hinged with the arranging arm; the lifting and scraping module is fixedly connected with the loading and assembling plate.
优选的,所述配动配合板的两侧分别设有两个所述第一收折带动板;所述搭载配装盘的两侧分别设有两个所述第二收折带动板。Preferably, two first folding driving plates are respectively provided on both sides of the moving and matching plate; two second folding driving plates are respectively provided on both sides of the loading and assembling plate.
优选的,所述刮板整体为半圆柱环状,两个所述刮板合拢后围成与所述测量导管的外侧面形状对应的刮垢腔,所述刮垢腔为圆柱体状。Preferably, the scraper is a semi-cylindrical ring as a whole, and two scrapers are closed to form a scale scraping cavity corresponding to the shape of the outer side surface of the measuring conduit, and the scale scraping cavity is cylindrical.
优选的,所述升降刮除模块包括:行程导架、第五电机、第二螺杆、第二导轨和第二联动位移块;所述行程导架整体为矩形框架结构;所述距离调节模块与所述行程导架的顶部固定相连;所述第五电机安装于所述行程导架的顶端;所述第二螺杆的顶端与所述第五电机的输出端固定相连,所述第二螺杆的顶端的底端与所述行程导架的内壁转动相连,所述行程导架内部两侧分别固定设有一块所述第二导轨,所述第二联动位移块设于所述行程导架内,所述第二螺杆贯穿所述第二联动位移块且与所述第二联动位移块螺纹相连,所述第二联动位移块的两侧分别与两块所述第二导轨滑动连接;所述第二联动位移块与所述搭载配装盘固定相连。Preferably, the lifting and scraping module includes: a travel guide frame, a fifth motor, a second screw rod, a second guide rail and a second linkage displacement block; the travel guide frame is a rectangular frame structure as a whole; the distance adjustment module is connected with The top of the travel guide is fixedly connected; the fifth motor is installed on the top of the travel guide; the top of the second screw is fixedly connected to the output end of the fifth motor, and the second screw is The bottom end of the top end is rotatably connected to the inner wall of the travel guide frame, a second guide rail is fixed on both sides of the inside of the travel guide frame, and the second linkage displacement block is arranged in the travel guide frame. The second screw rod penetrates through the second linkage displacement block and is threadedly connected to the second linkage displacement block, and two sides of the second linkage displacement block are respectively slidably connected to the two second guide rails; The second linkage displacement block is fixedly connected with the loading and assembling plate.
优选的,所述距离调节模块包括:从动引导块、配动杆、定位引导块、齿条、动力箱、第四电机、第六齿轮和联动推块;所述液位控制测量器还包括设于所述测量导管顶部的用于为所述浮球提供上端限位的上限位板,所述从动引导块的底面与定位引导块的底面均分别固定于所述上限位板上;所述配动杆贯穿所述从动引导块且与所述从动引导块滑动相连,所述齿条贯穿所述定位引导块且与所述定位引导块滑动相连,所述动力箱固定于所述定位引导块的顶端,所述第四电机安装于所述动力箱的一侧,所述第六齿轮与所述第四电机的输出端固定连接,所述第六齿轮与所述齿条啮合,所述配动杆与齿条平行且间隔设置,且所述配动杆与齿条的同向的一侧分别与联动推块固定相连。Preferably, the distance adjustment module includes: a driven guide block, a distribution rod, a positioning guide block, a rack, a power box, a fourth motor, a sixth gear and a linkage push block; the liquid level control measurer further includes an upper limit plate arranged on the top of the measuring duct for providing the upper end limit of the floating ball, and the bottom surface of the driven guide block and the bottom surface of the positioning guide block are respectively fixed on the upper limit plate; The linkage rod penetrates through the driven guide block and is slidably connected with the driven guide block, the gear rack penetrates through the positioning guide block and is slidably connected with the positioning guide block, and the power box is fixed on the The top of the guide block is positioned, the fourth motor is installed on one side of the power box, the sixth gear is fixedly connected with the output end of the fourth motor, and the sixth gear is engaged with the rack, The linkage rod and the rack are arranged in parallel and spaced apart, and the co-directional sides of the linkage rod and the rack are respectively fixedly connected with the linkage push block.
优选的,所述液位控制测量器包括设于所述述测量导管顶端的安装件,所述位置调节组件包括:用于分别调节所述液位控制测量器的俯仰角和摆角的应用角度调节结构;所述应用角度调节结构包括:定位封盖、第二电机、第一齿轮、第二齿轮、搭载块、L型载板、第三电机、第四齿轮、翻转搭载架和第五齿轮,所述第二电机安装于所述定位封盖的底部,所述第二电机的输出端与所述第一齿轮固定连接,所述第二齿轮与第一齿轮啮合,所述第二齿轮的底端与所述定位封盖转动连接,所述搭载块固定于所述第二齿轮的顶端,所述L型载板固定于所述搭载块的一端,所述第三电机安装于所述搭载块上,所述第四齿轮与第三电机的输出端固定连接,所述第五齿轮与所述搭载块转动相连,且所述第五齿轮与第四齿轮啮合,所述翻转搭载架的一端与所述第五齿轮固定相连,所述翻转搭载架的另一端与所述安装件固定连接。Preferably, the liquid level control measuring device includes a mounting member provided at the top end of the measuring conduit, and the position adjustment assembly includes: an application angle for adjusting the pitch angle and the swing angle of the liquid level control measuring device respectively Adjustment structure; the application angle adjustment structure includes: a positioning cover, a second motor, a first gear, a second gear, a mounting block, an L-shaped carrier plate, a third motor, a fourth gear, a flipping mounting frame and a fifth gear , the second motor is installed on the bottom of the positioning cover, the output end of the second motor is fixedly connected with the first gear, the second gear meshes with the first gear, and the second gear is The bottom end is rotatably connected with the positioning cover, the carrying block is fixed on the top end of the second gear, the L-shaped carrier plate is fixed on one end of the carrying block, and the third motor is installed on the carrying block On the block, the fourth gear is fixedly connected to the output end of the third motor, the fifth gear is rotatably connected to the carrying block, and the fifth gear is meshed with the fourth gear, and one end of the flipping rack is It is fixedly connected with the fifth gear, and the other end of the overturning carrier is fixedly connected with the mounting piece.
优选的,所述位置调节组件还包括:用于调节所述液位控制测量器的水平位移的引导定位架结构,所述引导定位架结构包括:定位引导架、第一电机、第一螺杆、第一导轨、第一联动位移块和搭载箱,所述定位引导架整体为矩形框架结构,所述第一电机安装于所述定位引导架的一侧,所述第一螺杆的一端与所述第一电机的输出端固定相连,所述第一螺杆的另一端与所述定位引导架内侧转动连接,所述第一导轨的数量为两根,且两根所述第一导轨分别焊接于所述定位引导架内部两侧,所述第一联动位移块设于所述定位引导架内且所述第一联动位移块的两端分别与两根所述第一导轨滑动连接,所述第一螺杆贯穿所述第一联动位移块且与所述第一联动位移块螺纹相连,所述搭载箱固定于所述第一联动位移块的顶部,所述定位封盖固定于所述搭载箱顶部,所述第二电机收容于所述搭载箱内。Preferably, the position adjustment assembly further includes: a guide positioning frame structure for adjusting the horizontal displacement of the liquid level control measuring device, the guide positioning frame structure includes: a positioning guide frame, a first motor, a first screw, The first guide rail, the first linkage displacement block and the carrying box, the positioning guide frame is a rectangular frame structure as a whole, the first motor is installed on one side of the positioning guide frame, and one end of the first screw is connected to the The output end of the first motor is fixedly connected, the other end of the first screw rod is rotatably connected to the inner side of the positioning guide frame, the number of the first guide rails is two, and the two first guide rails are respectively welded to the On both sides of the interior of the positioning guide frame, the first linkage displacement block is arranged in the positioning guide frame, and the two ends of the first linkage displacement block are respectively slidably connected to the two first guide rails. The screw penetrates the first linkage displacement block and is threadedly connected to the first linkage displacement block, the carrying box is fixed on the top of the first linkage displacement block, and the positioning cover is fixed on the top of the carrying box. The second motor is accommodated in the mounting box.
本实用新型还提供了一种液位控制器总成,包括如上所述的液位控制器安装架和液位控制测量器,所述液位控制测量器还包括:接线盒、数显表盘和下限位板,所述数显表盘设于所述接线盒的一端,所述安装件设于所述接线盒的底端,所述下限位板设于所述测量导管的下部,所述浮球设于所述上限位板和下限位板之间。The utility model also provides a liquid level controller assembly, comprising the above-mentioned liquid level controller mounting frame and a liquid level control measurer, the liquid level control measurer further comprising: a junction box, a digital display dial and A lower limit plate, the digital display dial is arranged at one end of the junction box, the mounting piece is arranged at the bottom end of the junction box, the lower limit plate is arranged at the lower part of the measuring conduit, the floating ball It is arranged between the upper limit plate and the lower limit plate.
(三)有益效果(3) Beneficial effects
本实用新型与现有技术对比,本实用新型液位控制器安装架和液位控制器总成的有益效果主要包括:Comparing the utility model with the prior art, the beneficial effects of the liquid level controller mounting frame and the liquid level controller assembly of the present utility model mainly include:
与现有技术相比,本实用新型的液位控制器总成有益效果如下:Compared with the prior art, the beneficial effects of the liquid level controller assembly of the present invention are as follows:
本实用新型的液位控制器总成中设置了增加维持清洁组件,维持清洁组件安装于上限位板上,且刮板的形状与测量导管的形状相匹配。即维持清洁组件与液位控制测量器配合设计,利用维持清洁组件,可便捷地实现对测量导管表面污垢的刮除和清洁,保证液位控制测量器的测量导管的表面不会被水底杂质覆盖,保证测量精度。此外,本实用新型还设置了位置调节组件,通过位置调节组件可分别实现对液位控制测量器的俯仰角度、摆角和水平位置的调节,可根据实际使用需求,将液位控制测量器调节至合适的测量位置和测量角度。The liquid level controller assembly of the utility model is provided with an additional maintenance cleaning component, the maintenance cleaning component is installed on the upper limit plate, and the shape of the scraper matches the shape of the measuring conduit. That is, the maintenance cleaning component is designed to cooperate with the liquid level control measuring device. Using the maintenance cleaning component, the dirt on the surface of the measuring catheter can be easily scraped and cleaned to ensure that the surface of the measuring catheter of the liquid level control measuring device will not be covered by water bottom impurities. , to ensure the measurement accuracy. In addition, the utility model is also provided with a position adjustment component, through which the pitch angle, swing angle and horizontal position of the liquid level control measuring device can be adjusted respectively, and the liquid level control measuring device can be adjusted according to the actual use requirements. to the appropriate measurement position and measurement angle.
附图说明Description of drawings
通过参考附图会更加清楚的理解本实用新型的特征和优点,附图是示意性的而不应理解为对本实用新型进行任何限制,在附图中:The features and advantages of the present invention will be more clearly understood by reference to the accompanying drawings, which are schematic and should not be construed to limit the present invention in any way, in which:
图1为本实用新型的液位控制器总成的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the liquid level controller assembly of the present utility model;
图2为本液位控制器总成中:引导定位架结构的结构示意图;Figure 2 is a schematic structural diagram of the structure of the guide positioning frame in the liquid level controller assembly;
图3为本液位控制器总成中:应用角度调节结构的结构示意图;Fig. 3 is the structural schematic diagram of the application angle adjustment structure in the liquid level controller assembly;
图4为本液位控制器总成中:液位控制测量器的局部结构示意图;Figure 4 is a schematic diagram of the partial structure of the liquid level control measuring device in the liquid level controller assembly;
图5为本液位控制器总成中:维持清洁组件的局部结构示意图;Figure 5 is a schematic diagram of the partial structure of the maintenance cleaning component in the liquid level controller assembly;
图6为本液位控制器总成中:推导调节模块的局部结构示意图;Figure 6 is a schematic diagram of the partial structure of the derivation adjustment module in the liquid level controller assembly;
图7为本液位控制器总成中:夹紧清洁刮除模块的局部结构示意图。Figure 7 is a schematic diagram of the partial structure of the clamping, cleaning and scraping module in the liquid level controller assembly.
附图标记说明:Description of reference numbers:
1.引导定位架结构,2.应用角度调节结构,3.液位控制测量器,4.维持清洁组件,5.定位引导架,6.第一电机,7.第一螺杆,8.第一导轨,9.第一联动位移块,10.搭载箱,11.定位封盖,12.第二电机,13.第一齿轮,14.第二齿轮,15.搭载块,16.L型载板,17.第三电机,18.第四齿轮,19.翻转搭载架,20.第五齿轮,21.接线盒,22.数显表盘,23.安装件,24.测量导管,25.上限位板,26.浮球,27.下限位板,28.推导调节模块,29.夹紧清洁刮除模块,30.从动引导块,31.配动杆,32.定位引导块,33.齿条,34.动力箱,35.第四电机,36.第六齿轮,37.联动推块,38.行程导架,39.第五电机,40.第二螺杆,41.第二导轨,42.第二联动位移块,43.搭载配装盘,44.第六电机,45.第三螺杆,46.行程定位板,47.延伸引导杆,48.配动配合板,49a.第一收折带动板,49b.第二收折带动板,50.配动臂,51.刮板。1. Guide positioning frame structure, 2. Application angle adjustment structure, 3. Liquid level control measuring device, 4. Maintenance cleaning assembly, 5. Positioning guide frame, 6. First motor, 7. First screw, 8. First Guide rail, 9. First linkage displacement block, 10. Loading box, 11. Positioning cover, 12. Second motor, 13. First gear, 14. Second gear, 15. Loading block, 16. L-shaped carrier plate , 17. The third motor, 18. The fourth gear, 19. The flipping rack, 20. The fifth gear, 21. The junction box, 22. The digital dial, 23. The mounting piece, 24. The measuring tube, 25. The upper limit Plate, 26. Float, 27. Lower limit plate, 28. Derivation adjustment module, 29. Clamping cleaning and scraping module, 30. Driven guide block, 31. Matching rod, 32. Positioning guide block, 33. Teeth Article, 34. Power box, 35. Fourth motor, 36. Sixth gear, 37. Linkage push block, 38. Stroke guide, 39. Fifth motor, 40. Second screw, 41. Second guide, 42 .Second linkage displacement block, 43. Mounting plate, 44. Sixth motor, 45. Third screw, 46. Stroke positioning plate, 47. Extending guide rod, 48. Displacement matching plate, 49a. First retractor Folding driving plate, 49b. Second folding driving plate, 50. Boom arm, 51. Scraper.
具体实施方式Detailed ways
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present utility model more clearly understood, the specific embodiments of the present utility model are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present utility model can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without violating the connotation of the present utility model. Therefore, the present utility model is not limited by the specific implementation disclosed below. .
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通,也可以是“传动连接”,即通过带传动、齿轮传动或链轮传动等各种合适的方式进行动力连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or It can be connected in one piece; it can be a mechanical connection or an electrical connection, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two components, or it can be a "drive connection", that is, through belt drive, Various suitable means for power connection such as gear drive or sprocket drive. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面结合附图1-7对本实用新型的液位控制器安装架和液位控制器总成作进一步的说明。The liquid level controller mounting frame and the liquid level controller assembly of the present invention will be further described below with reference to the accompanying drawings 1-7.
实施例1Example 1
本实施例公开了一种液位控制器安装架。This embodiment discloses a liquid level controller mounting frame.
请重点参考附图1、图4和图5,一种液位控制器安装架,液位控制器安装架用于安装液位控制测量器3,液位控制测量器3包括测量导管24,测量导管24的外侧滑动连接有浮球26;液位控制器安装架包括:维持清洁组件4、与液位控制测量器3相连且用于调节液位控制测量器3位置的位置调节组件;维持清洁组件4包括夹紧清洁刮除模块29、升降刮除模块和距离调节模块;夹紧清洁刮除模块29包括:刮板51、配动臂50和开合驱动部,刮板51的数量为两个且两刮板51相对设置,配动臂50的数量为两个,且两个配动臂50一一对应固定于两个刮板51上,开合驱动部设于两个配动臂50之间且用于驱动两个刮板51打开或合拢;升降刮除模块与开合驱动部相连,且用于驱动刮板51沿测量导管24的长度方向往复移动;距离调节模块连接液位控制测量器3和升降刮除模块,且用于驱动升降刮除模块载着夹紧清洁刮除模块29靠近或远离测量导管24。Please focus on referring to accompanying
本实施方式中,本实用新型利用维持清洁组件4,可实现对测量导管24表面污垢的刮除和清洁,保证液位控制测量器3的测量导管24的表面不会被水底杂质覆盖,保证测量精度。具体阐述如下,液位控制测量器3在正常使用时,两个刮板51为打开状态,且刮板51为远离测量导管24的状态。当需要对测量导管24进行清洁时,利用距离调节模块驱动升降刮除模块载着夹紧清洁刮除模块29靠近测量导管24,当两个刮板51正对测量导管24时停止,然后开合驱动部动作,使两个刮板51环抱测量导管24外壁,升降刮除模块动作,驱动刮板51沿测量导管24的长度方向往复移动,如此,可刮除粘覆于测量导管24外壁的污垢,清洁测量导管24外壁。清除完毕后,再打开刮板51,利用距离调节模块驱动升降刮除模块载着夹紧清洁刮除模块29远离测量导管24,利于液位控制测量器3继续正常工作。In this embodiment, the utility model utilizes the
本实施方式中,位置调节组件可分别实现对液位控制测量器3的俯仰角度、摆角和水平位置的调节,满足使用需求。In this embodiment, the position adjustment components can respectively realize the adjustment of the pitch angle, the swing angle and the horizontal position of the liquid level control measuring device 3 to meet the usage requirements.
本实施方式中,距离调节模块为提供直线往复动力的结构,比如油缸、气缸或电机驱动的螺旋传动结构。同样的,升降刮除模块为提供直线往复动力的结构,比如油缸、气缸或电机驱动的螺旋传动结构。In this embodiment, the distance adjustment module is a structure that provides linear reciprocating power, such as a screw drive structure driven by an oil cylinder, an air cylinder or a motor. Similarly, the lifting and scraping module is a structure that provides linear reciprocating power, such as a screw drive structure driven by an oil cylinder, an air cylinder or a motor.
开合驱动部可为控制两个刮板51靠近或远离对方的结构,比如开合驱动部为电机驱动的螺旋传动结构,该结构为类似扳手的开合结构,或者采用油缸或气缸直接打开收拢的结构。当然,还可为图7中示出的结构(参见下文详细说明)。The opening and closing drive part can be a structure that controls the two
根据本实用新型的具体实施方式,液位控制测量器3还包括设于测量导管24顶部的安装件23,位置调节组件与安装件23相连。According to the specific embodiment of the present invention, the liquid level control measuring device 3 further includes a mounting
请重点参考图3,根据本实用新型的具体实施方式,开合驱动部包括:搭载配装盘43、第六电机44、第三螺杆45、行程定位板46、延伸引导杆47、配动配合板48、第一收折带动板49a、第二收折带动板49b和配动臂50;延伸引导杆47设于搭载配装盘43远离升降刮除模块的一端,行程定位板46固定设于延伸引导杆47远离搭载配装盘43的一端,第六电机44固定设于搭载配装盘43的顶端,第六电机44的输出端与第三螺杆45固定连接,第三螺杆45远离第六电机44的一端与行程定位板46转动连接,第三螺杆45贯穿配动配合板48且与配动配合板48螺纹相连,配动配合板48与延伸引导杆47滑动连接,配动配合板48的两侧分别经第一收折带动板49a与配动臂50相连,第一收折带动板49a的一端与配动配合板48铰接,第一收折带动板49a的另一端与配动臂50铰接;搭载配装盘43的两侧分别经第二收折带动板49b与配动臂50相连,第二收折带动板49b的一端与搭载配装盘43铰接,第二收折带动板49b的另一端与配动臂50铰接;升降刮除模块与搭载配装盘43固定相连。Please refer to FIG. 3 , according to the specific embodiment of the present invention, the opening and closing driving part includes: a mounting
根据本实用新型的具体实施方式,配动配合板48的两侧分别设有两个第一收折带动板49a;搭载配装盘43的两侧分别设有两个第二收折带动板49b。According to the specific embodiment of the present invention, two first
具体实施时,每侧的两个第一收折带动板49a上下间隔设置,每侧的两个第二收折带动板49b也为上下间隔设置。且第一收折带动板49a和第二收折带动板49b的位置对应设置。通过设置该结构,可进一步提高两个刮板51打开或合拢的稳定性。In specific implementation, the two first
请重点参考图7,根据本实用新型的具体实施方式,刮板51整体为半圆柱环状,两个刮板51合拢后围成与测量导管24的外侧面形状对应的刮垢腔,刮垢腔为圆柱体状。Please refer to FIG. 7 , according to the specific embodiment of the present invention, the
本实施方式中,由于测量导管24的外侧面为圆柱状,因此,采用半圆柱环状刮板51可保证刮板51与测量导管24的贴合度,利于彻底刮除污垢,提高清洁效果。In this embodiment, since the outer surface of the measuring
请重点参考图6,根据本实用新型的具体实施方式,升降刮除模块包括:行程导架38、第五电机39、第二螺杆40、第二导轨41和第二联动位移块42;行程导架38整体为矩形框架结构;距离调节模块与行程导架38的顶部固定相连;第五电机39安装于行程导架38的顶端;第二螺杆40的顶端与第五电机39的输出端固定相连,第二螺杆40的顶端的底端与行程导架38的内壁转动相连,行程导架38内部两侧分别固定设有一块第二导轨41,第二联动位移块42设于行程导架38内,第二螺杆40贯穿第二联动位移块42且与第二联动位移块42螺纹相连,第二联动位移块42的两侧分别与两块第二导轨41滑动连接;第二联动位移块42与搭载配装盘43固定相连。Please refer to FIG. 6 , according to the specific embodiment of the present invention, the lifting and scraping module includes: a
根据本实用新型的具体实施方式,距离调节模块包括:从动引导块30、配动杆31、定位引导块32、齿条33、动力箱34、第四电机35、第六齿轮36和联动推块37;液位控制测量器3还包括设于测量导管24顶部的用于为浮球26提供上端限位的上限位板25,从动引导块30的底面与定位引导块32的底面均分别固定于上限位板25上;配动杆31贯穿从动引导块30且与从动引导块30滑动相连,齿条33贯穿定位引导块32且与定位引导块32滑动相连,动力箱34固定于定位引导块32的顶端,第四电机35安装于动力箱34的一侧,第六齿轮36与第四电机35的输出端固定连接,第六齿轮36与齿条33啮合,配动杆31与齿条33平行且间隔设置,且配动杆31与齿条33的同向的一侧分别与联动推块37固定相连。According to the specific embodiment of the present invention, the distance adjustment module includes: a driven
请重点参考图3,根据本实用新型的具体实施方式,液位控制测量器3包括设于述测量导管24顶端的安装件23,位置调节组件包括:用于分别调节液位控制测量器3的俯仰角和摆角的应用角度调节结构2;应用角度调节结构2包括:定位封盖11、第二电机12、第一齿轮13、第二齿轮14、搭载块15、L型载板16、第三电机17、第四齿轮18、翻转搭载架19和第五齿轮20,第二电机12安装于定位封盖11的底部,第二电机12的输出端与第一齿轮13固定连接,第二齿轮14与第一齿轮13啮合,第二齿轮14的底端与定位封盖11转动连接,搭载块15固定于第二齿轮14的顶端,L型载板16固定于搭载块15的一端,第三电机17安装于搭载块15上,第四齿轮18与第三电机17的输出端固定连接,第五齿轮20与搭载块15转动相连,且第五齿轮20与第四齿轮18啮合,翻转搭载架19的一端与第五齿轮20固定相连,翻转搭载架19的另一端与安装件23固定连接。3, according to the specific embodiment of the present utility model, the liquid level control measuring device 3 includes a mounting
请重点参考图2,根据本实用新型的具体实施方式,位置调节组件还包括:用于调节液位控制测量器3的水平位移的引导定位架结构1,引导定位架结构1包括:定位引导架5、第一电机6、第一螺杆7、第一导轨8、第一联动位移块9和搭载箱10,定位引导架5整体为矩形框架结构,第一电机6安装于定位引导架5的一侧,第一螺杆7的一端与第一电机6的输出端固定相连,第一螺杆7的另一端与定位引导架5内侧转动连接,第一导轨8的数量为两根,且两根第一导轨8分别焊接于定位引导架5内部两侧,第一联动位移块9设于定位引导架5内且第一联动位移块9的两端分别与两根第一导轨8滑动连接,第一螺杆7贯穿第一联动位移块9且与第一联动位移块9螺纹相连,搭载箱10固定于第一联动位移块9的顶部,定位封盖11固定于搭载箱10顶部,第二电机12收容于搭载箱10内。Please refer to FIG. 2 , according to the specific embodiment of the present utility model, the position adjustment assembly further includes: a guiding and
下面具体阐述利用本实用新型中的维持清洁组件4的工作过程。The working process of using the
当需要对测量导管24进行维持精度时,此时通过控制第四电机35带动第六齿轮36转动,第六齿轮36与齿条33啮合,齿条33在第六齿轮36的拨动推导下,齿条33配合配动杆31带动联动推块37完成滑动位移,推导刮板51靠近测量导管24,此时控制第六电机44带动第三螺杆45转动,利用第三螺杆45与配动配合板48的螺纹连接,使得配动配合板48获得转矩,利用配动配合板48与延伸引导杆47的滑动连接结构,使得配动配合板48处的转矩被限位形成滑动位移,利用配动配合板48的滑动位移,使得配动配合板48处的收折带动板和搭载配装盘43处的收折带动板配合涂推导配动臂50带动刮板51向内侧收拢,使得刮板51在测量导管24外侧形成合围,此时控制第五电机39带动第二螺杆40转动,利用第二螺杆40与第二联动位移块42的螺纹连接,使得第二联动位移块42处获得转矩,利用第二联动位移块42与第二导轨41的滑动连接,使得第二联动位移块42处的转矩被限位形成滑动位移,带动刮板51上下滑动位移,完成对测量导管24表面的刮除推导,在刮除过程中先从下到上,再从下到上,推动浮球26移动,从而避免了在刮除过程中存在被浮球26遮蔽的位置。When it is necessary to maintain the accuracy of the measuring
请重点参考图1,下面具体阐述本实用新型中的位置调节组件的工作过程。Please refer to FIG. 1 , and the working process of the position adjustment assembly in the present invention will be described in detail below.
水平位置的调节(沿图1中y轴移动)Adjustment of the horizontal position (moving along the y-axis in Figure 1)
控制第一电机6带动第一螺杆7玩转动,利用第一螺杆7与第一联动位移块9的螺纹连接,以及第一联动位移块9与第一导轨8的滑动连接,使得第一联动位移块9被推导带动液位控制测量器3完成使用位置的调节。The
摆动角度的调节(沿图1中z轴转动)Adjustment of the swing angle (rotation along the z-axis in Figure 1)
通过控制第二电机12带动第一齿轮13转动,利用第一齿轮13与第二齿轮14的啮合,使得第二齿轮14在第一齿轮13的带动下推导搭载块15完成轴向转动,进而带动液位控制测量器3位移至合适的使用轴向角度。By controlling the
(3)俯仰角度的调节(沿图1中y轴转动)(3) Adjustment of the pitch angle (rotate along the y-axis in Figure 1)
通过控制第三电机17带动第四齿轮18转动,利用第四齿轮18与第五齿轮20的啮合,使得第五齿轮20在第四齿轮18的带动下转动,从而带动翻转搭载架19转动,使得翻转搭载架19带动液位控制测量器3完成使用角度的调节。By controlling the
实施例2Example 2
本实施例公开了一种液位控制器总成。This embodiment discloses a liquid level controller assembly.
请重点参考图1和4,一种液位控制器总成,包括如实施例1中的液位控制器安装架和液位控制测量器3,液位控制测量器3还包括:接线盒21、数显表盘22和下限位板27,数显表盘22设于接线盒21的一端,安装件23设于接线盒21的底端,下限位板27设于测量导管24的下部,浮球26设于上限位板25和下限位板27之间。1 and 4, a liquid level controller assembly includes the liquid level controller mounting bracket and the liquid level control measuring device 3 as in
本实施方式中,浮球26比重小于0.5g/cm3,可漂浮于液面之上并沿测量导管24上下移动,测量导管24内装测量元件,在外磁场作用下产生正比于液位变化的电阻信号,由电子单元转换成4-20mA或其它标准信号输出,进而通过接线盒21和数显表盘22配合标明液位。In this embodiment, the specific gravity of the
下面进一步总结本实用新型的液位控制器总成的使用方法,包括如下步骤:The use method of the liquid level controller assembly of the present invention is further summarized below, including the following steps:
S1:根据使用需要,通过引导定位架结构1将本实用新型的液位控制器总成整体固定在合适的位置。S1: According to the needs of use, the liquid level controller assembly of the present invention is fixed in a suitable position as a whole by guiding the
S2:此时通过应用角度调节结构2和引导定位架结构1的配合,带动液位控制测量器3调节至合适的位置。S2: At this time, by applying the cooperation of the
S3:在通过液位控制测量器3进行对液位的检测以及监控。S3: The liquid level is detected and monitored by the liquid level control measuring device 3 .
S4:在液位控制测量器3使用到一定时间后,控制维持清洁组件4自动完成对液位控制测量器3进行清洁。S4: After the liquid level control measuring device 3 is used for a certain period of time, the control
虽然结合附图描述了本实用新型的实施方式,但是本领域技术人员可以在不脱离本实用新型的精神和范围的情况下做出各种修改和变型,这样的修改和变型均落入由所附权利要求所限定的范围之内。Although the embodiments of the present invention are described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope of the present invention. within the scope of the appended claims.
Claims (10)
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| CN115145318A (en) * | 2022-06-23 | 2022-10-04 | 湖南省计量检测研究院 | Liquid level controller mounting rack and liquid level controller assembly |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115145318A (en) * | 2022-06-23 | 2022-10-04 | 湖南省计量检测研究院 | Liquid level controller mounting rack and liquid level controller assembly |
| CN115145318B (en) * | 2022-06-23 | 2025-08-12 | 湖南省计量检测研究院 | Liquid level controller mounting frame and liquid level controller assembly |
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