CN217497952U - Automatic stacking device of aluminum bar sawing machine - Google Patents
Automatic stacking device of aluminum bar sawing machine Download PDFInfo
- Publication number
- CN217497952U CN217497952U CN202221128554.6U CN202221128554U CN217497952U CN 217497952 U CN217497952 U CN 217497952U CN 202221128554 U CN202221128554 U CN 202221128554U CN 217497952 U CN217497952 U CN 217497952U
- Authority
- CN
- China
- Prior art keywords
- bar
- rod
- turning
- sawing machine
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 44
- 238000003860 storage Methods 0.000 claims abstract description 22
- 238000009432 framing Methods 0.000 claims abstract description 3
- 239000004411 aluminium Substances 0.000 claims abstract 2
- 239000000463 material Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000004513 sizing Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000010720 hydraulic oil Substances 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 description 19
- 238000010586 diagram Methods 0.000 description 7
- 238000003825 pressing Methods 0.000 description 7
- 230000003028 elevating effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Images
Landscapes
- Specific Conveyance Elements (AREA)
Abstract
Description
技术领域technical field
本实用新型属于铝棒加工领域,涉及一种铝棒锯床自动堆垛装置。The utility model belongs to the field of aluminum bar processing, and relates to an automatic stacking device for an aluminum bar sawing machine.
背景技术Background technique
铝挤压机所挤压的铝棒,通常是使用锯切机或剪切机将长度在6米至8米左右的长铝棒切成短棒。而对于铝棒手压锯床现有的生产方式来说,从长铝棒的上料、锯切,再到短铝棒的下料、堆垛,需要至少三个工人进行操作。而本专利所解决的技术问题是利用自动堆垛装置来解决人工堆垛铝棒劳动强度大、生产效率低下、堆垛不整齐的问题。现有的铝棒自动堆垛方式主要有多轴机器人、桁架机械手等。然而,前者虽然可以应用于绝大多数工况,但因其整机价格较高,对于铝棒堆垛要求来说,性价比低。后者设备每次装框只能运输一根铝棒,效率低。The aluminum rod extruded by the aluminum extrusion machine is usually cut into short rods with a length of about 6 meters to 8 meters by using a sawing machine or a shearing machine. For the existing production method of aluminum bar hand-pressed sawing machine, at least three workers are required to operate from the feeding and sawing of long aluminum bars to the unloading and stacking of short aluminum bars. The technical problem solved by this patent is to use an automatic stacking device to solve the problems of high labor intensity, low production efficiency and irregular stacking of manually stacking aluminum bars. The existing automatic stacking methods of aluminum bars mainly include multi-axis robots and truss manipulators. However, although the former can be applied to the vast majority of working conditions, because of the high price of the whole machine, it has low cost performance for the stacking requirements of aluminum bars. The latter equipment can only transport one aluminum rod per frame, which is inefficient.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种铝棒锯床自动堆垛装置,将繁重的人力吊装操作使用机器代替,从而减少工人的工作强度、提高生产效率、降低产品加工成本。In view of this, the purpose of the present utility model is to provide an automatic stacking device for an aluminum bar sawing machine, which replaces the heavy manual lifting operation with a machine, thereby reducing the work intensity of workers, improving production efficiency, and reducing product processing costs.
为达到上述目的,本实用新型提供如下技术方案:一种铝棒锯床自动堆垛装置,包括依次配合设置的上棒动力辊道、铝棒手压锯床、储棒装置、运棒装置以及翻转分棒装置,该翻转分棒装置的两侧还分别设置有装框用的机械手;该翻转分棒装置包括与运棒装置配合连接的翻转支架,设置在翻转支架两侧的翻棒装置平台,以及与翻转支架配合连接的翻棒气缸,机械手分别设置在两侧的翻棒装置平台上方。In order to achieve the above purpose, the utility model provides the following technical solutions: an automatic stacking device for an aluminum bar sawing machine, including an upper bar power roller table, an aluminum bar hand-pressing sawing machine, a bar storage device, a bar transport device, and a turning divider that are arranged in sequence. Rod device, the two sides of the inverting rod separating device are also provided with manipulators for framing; the flipping rod dividing device includes a flipping bracket that is cooperatively connected with the rod transporting device, and the flipping rod device platform arranged on both sides of the flipping bracket, and The turning rod cylinder, which is matched and connected with the turning bracket, and the manipulators are respectively arranged above the turning rod device platforms on both sides.
可选的,储棒装置包括与铝棒手压锯床配合安装的储棒装置平台,设置在储棒装置平台上的第一挡棒板,以及与第一挡棒板通过挡棒轴连接的第二挡棒板;第二挡棒板连接有挡棒气缸,挡棒轴上还设有固定在储棒装置平台侧面上的带座轴承。Optionally, the rod storage device includes a rod storage device platform installed in cooperation with the aluminum rod hand-pressing sawing machine, a first rod blocking plate arranged on the rod storage device platform, and a first rod blocking plate connected to the first rod blocking plate through a blocking rod shaft. Two rod blocking plates; the second blocking rod plate is connected with a rod blocking cylinder, and the rod blocking shaft is also provided with a bearing with seat fixed on the side surface of the rod storage device platform.
可选的,运棒装置包括与储棒装置连接的接棒架,分别设置在接棒架两端的第一支座与第二支座,以及与该接棒架连接的用于举升接棒架的直线导轨与举升气缸;第一支座上安装有推棒气缸,第二支座上安装有推棒车与定尺装置,该推棒车通过链轮链条与推棒传动电机连通,该链轮链条通过带座轴承设置在第二支座上。Optionally, the rod transporting device includes a rod receiving frame connected to the rod storage device, a first support and a second support respectively arranged at both ends of the rod receiving frame, and a rod receiving frame connected with the rod receiving frame for lifting the receiving rod. The linear guide rail and the lifting cylinder of the frame; the push rod cylinder is installed on the first support, the push rod cart and the sizing device are installed on the second support, and the push rod cart is connected with the push rod transmission motor through the sprocket chain. The sprocket chain is set on the second support through a seat bearing.
可选的,推棒车上设置有滚轮,第二支座上在接棒架与推棒车之间设置有毛刷座;第二支座上在靠近翻转分棒装置的位置还设置有定尺装置。Optionally, rollers are provided on the pusher cart, and a brush seat is provided on the second support between the rod receiving frame and the pusher cart; the second support is also provided with a fixed position close to the overturning bar separating device. Ruler device.
可选的,翻转分棒装置还包括用于固定翻转气缸的气缸支座以及设置在翻转支架上的滚轮。Optionally, the overturning rod separating device further includes a cylinder support for fixing the overturning cylinder and a roller arranged on the overturning support.
可选的,机械手包括料框座,设置在料框座上的轨道,以及滑动设置在该轨道上的移动车,该移动车上方设置有钳手装置以及与该钳手装置连接的夹棒气缸;移动车底部设置有行走轮,并通过平移拖链、平移链轮链条以及平移电机滑动设置在轨道上。Optionally, the manipulator includes a material frame seat, a track arranged on the material frame seat, and a moving cart slidably arranged on the track, a gripper device and a gripper cylinder connected to the gripper device are arranged above the moving vehicle. ; A traveling wheel is arranged at the bottom of the mobile car, and is slidably arranged on the track through a translation drag chain, a translation sprocket chain and a translation motor.
可选的,钳手装置通过升降拖链、升降链轮链条与升降电机安装在移动车上,升降链轮链条依次通过传动轴、增扭齿轮与升降电机连接。Optionally, the gripper device is installed on the moving vehicle through a lifting drag chain, a lifting sprocket chain and a lifting motor, and the lifting chain wheel chain is connected to the lifting motor through a transmission shaft, a torque increasing gear in turn.
可选的,平移链轮链条通过带座轴承配合设置在的料框座上。Optionally, the translation sprocket chain is fitted on the material frame seat through a bearing with a seat.
可选的,钳手装置包括钳手支架,安装在钳手支架上的钳手夹板,以及设置在钳手夹板上的导向杆与顶尖;该钳手支架的两侧还设置有若干与移动车配合的导向轮。Optionally, the pliers device includes a pliers bracket, a pliers splint mounted on the pliers bracket, and a guide rod and a top set on the pliers plywood; two sides of the pliers bracket are also provided with a number of mobile carts. Matching guide wheel.
本实用新型的有益效果在于:本实用新型一种铝棒锯床自动堆垛装置,由一条铝棒的输送线和两台机械手组成;储棒装置、运棒装置达到了将短铝棒运出铝棒手压锯床的目的,翻转分棒装置实现了向两台机械手分别供棒的功能,自动化程度高;每台机械手双棒夹放的装框效率是桁架机械手的两倍;整个装置所需动力都由电机与气缸输出,没有液压系统,不存在液压油污染环境的问题,节能环保,制造成本与使用成本均得到显著降低。本实用新型解决了铝棒手压锯床人工进行上下料操作工作繁重、自动化程度低的问题。通过提高生产效率,降低人工成本,为企业创造出更大的经济效益。The beneficial effects of the utility model are as follows: the utility model is an automatic stacking device for an aluminum rod sawing machine, which is composed of an aluminum rod conveying line and two manipulators; the rod storage device and the rod transport device can transport the short aluminum rod out of the aluminum rod The purpose of the rod hand pressing sawing machine, the flipping rod dividing device realizes the function of supplying rods to two manipulators respectively, with a high degree of automation; the frame-loading efficiency of each manipulator's double rod clamping is twice that of the truss manipulator; the power required for the entire device Both are output by motor and cylinder, there is no hydraulic system, there is no problem of hydraulic oil polluting the environment, energy saving and environmental protection, and the manufacturing cost and use cost are significantly reduced. The utility model solves the problems that the manual loading and unloading operations of the aluminum bar hand-pressing sawing machine are heavy and the degree of automation is low. By improving production efficiency and reducing labor costs, it creates greater economic benefits for enterprises.
本实用新型的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本实用新型的实践中得到教导。本实用新型的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects and features of the present invention will be set forth in the description that follows, and to the extent that will be apparent to those skilled in the art based on a study of the following, or may be Lessons are learned from the practice of the present invention. The objectives and other advantages of the present invention may be realized and attained by the following description.
附图说明Description of drawings
为了使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作优选的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be described in detail below with reference to the accompanying drawings, wherein:
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的储棒装置示意图;Fig. 2 is the schematic diagram of the rod storage device of the present invention;
图3为本实用新型的运棒装置示意图;Fig. 3 is the schematic diagram of the rod transporting device of the present invention;
图4为本实用新型的翻转分棒装置示意图;Fig. 4 is the schematic diagram of the overturning rod dividing device of the present invention;
图5为本实用新型的机械手整体示意图;Fig. 5 is the overall schematic diagram of the manipulator of the present invention;
图6为本实用新型的钳手装置示意图。FIG. 6 is a schematic diagram of the pliers device of the present invention.
附图标记:铝棒手压锯床1、上棒动力辊道2、储棒装置3、储棒装置平台301、第一挡棒板302、挡棒气缸303、第二挡棒板304、挡棒轴305、带座轴承306、运棒装置4、推棒气缸401、第一支座402、直线导轨403、接棒架404、毛刷座405、辊轮406、定尺装置407、第二支座408、推棒传动电机409、链轮链条410、推棒车411、带座轴承412、举升气缸413、翻转分棒装置5、翻棒装置平台501、翻转支架502、滚轮503、气缸支座504、翻棒气缸505、机械手6、升降拖链601、钳手装置602、钳手支架60201、钳手夹板60202、顶尖60203、导向杆60204、导向轮60205、升降电机603、增扭齿轮604、传动轴605、平移电机606、平移链轮链条607、轨道608、料框座609、平移拖链610、移动车611、夹棒气缸612、升降链轮链条613、带座轴承614、行走轮615、长铝棒7、短铝棒8。Reference numerals: aluminum bar hand pressing sawing machine 1, upper bar power roller table 2,
具体实施方式Detailed ways
以下通过特定的具体实例说明本实用新型的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本实用新型的其他优点与功效。本实用新型还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本实用新型的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅以示意方式说明本实用新型的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。The embodiments of the present invention are described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the drawings provided in the following embodiments are only used to illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本实用新型的限制;为了更好地说明本实用新型的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Among them, the accompanying drawings are only used for exemplary description, and they are only schematic diagrams, not physical drawings, and should not be construed as restrictions on the present utility model; in order to better illustrate the embodiments of the present utility model, some parts of the accompanying drawings may have Omission, enlargement or reduction, do not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the accompanying drawings may be omitted.
本实用新型实施例的附图中相同或相似的标号对应相同或相似的部件;在本实用新型的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本实用新型的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar symbols in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms "upper", "lower", "left", " The orientation or positional relationship indicated by "right", "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device. Or elements must have a specific orientation, be constructed and operated in a specific orientation, so the terms describing the positional relationship in the accompanying drawings are only used for exemplary illustration, and should not be construed as a limitation to the present invention, for those of ordinary skill in the art. , the specific meanings of the above terms can be understood according to specific situations.
请参阅图1~图6,为一种铝棒锯床自动堆垛装置,包括依次配合设置的上棒动力辊道2、铝棒手压锯床1、储棒装置3、运棒装置4以及翻转分棒装置5,该翻转分棒装置5的两侧还分别设置有装框用的机械手6;该翻转分棒装置5包括与运棒装置4配合连接的翻转支架502,设置在翻转支架502两侧的翻棒装置平台501,以及与翻转支架502配合连接的翻棒气缸505,机械手6分别设置在两侧的翻棒装置平台501上方,储棒装置3包括与铝棒手压锯床1配合安装的储棒装置平台301,设置在储棒装置平台301上的第一挡棒板302,以及与第一挡棒板302通过挡棒轴305连接的第二挡棒板304;第二挡棒板304连接有挡棒气缸303,挡棒轴305上还设有固定在储棒装置平台301侧面上的带座轴承306,运棒装置4包括与储棒装置3连接的接棒架404,分别设置在接棒架404两端的第一支座402与第二支座408,以及与该接棒架404连接的用于举升接棒架404的直线导轨403与举升气缸413;第一支座402上安装有推棒气缸401,第二支座408上安装有推棒车411与定尺装置407,该推棒车411通过链轮链条410与推棒传动电机409连通,该链轮链条410通过带座轴承412设置在第二支座408上,推棒车411上设置有辊轮406,第二支座408上在接棒架404与推棒车411之间设置有毛刷座405;第二支座408上在靠近翻转分棒装置5的位置还设置有定尺装置407,翻转分棒装置5还包括用于固定翻转气缸的气缸支座504以及设置在翻转支架502上的滚轮503,机械手6包括料框座609,设置在料框座609上的轨道608,以及滑动设置在该轨道608上的移动车611,该移动车611上方设置有钳手装置602以及与该钳手装置602连接的夹棒气缸612;移动车611底部设置有行走轮615,并通过平移拖链610、平移链轮链条607以及平移电机606滑动设置在轨道608上,钳手装置602通过升降拖链601、升降链轮链条613与升降电机603安装在移动车611上,升降链轮链条613依次通过传动轴605、增扭齿轮604与升降电机603连接,平移链轮链条607通过带座轴承614配合设置在的料框座609上,钳手装置602包括钳手支架60201,安装在钳手支架60201上的钳手夹板60202,以及设置在钳手夹板60202上的导向杆60204与顶尖60203;该钳手支架60201的两侧还设置有若干与移动车611配合的导向轮60205。Please refer to Figures 1 to 6, which are an automatic stacking device for an aluminum bar sawing machine, including an upper bar power roller table 2, an aluminum bar hand-pressing sawing machine 1, a
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should The technical solutions are modified or equivalently replaced without departing from the purpose and scope of the technical solutions, and they should all be included in the scope of the claims of the present invention.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202221128554.6U CN217497952U (en) | 2022-05-11 | 2022-05-11 | Automatic stacking device of aluminum bar sawing machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202221128554.6U CN217497952U (en) | 2022-05-11 | 2022-05-11 | Automatic stacking device of aluminum bar sawing machine |
Publications (1)
Publication Number | Publication Date |
---|---|
CN217497952U true CN217497952U (en) | 2022-09-27 |
Family
ID=83354221
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202221128554.6U Active CN217497952U (en) | 2022-05-11 | 2022-05-11 | Automatic stacking device of aluminum bar sawing machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN217497952U (en) |
-
2022
- 2022-05-11 CN CN202221128554.6U patent/CN217497952U/en active Active
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN106429427A (en) | Storage battery plate group sequence-transfer workstation and working method | |
CN216129025U (en) | Automatic roll paper loading machine | |
CN113715936B (en) | Forklift steering axle assembly production line | |
CN216943748U (en) | Automatic framing system | |
CN108974880A (en) | A kind of pallet reversing conveyer | |
CN205257309U (en) | Be used for fork welded fork automatic handling device | |
CN107297541B (en) | Automatic sawing and packaging method for short ingots of intelligent production line | |
CN210285901U (en) | A multifunctional industrial handling robot | |
CN217497952U (en) | Automatic stacking device of aluminum bar sawing machine | |
CN216190829U (en) | Fork with clamping and holding shifting fork | |
CN113602762A (en) | Automatic transportation line for aluminum profile machining | |
CN217045159U (en) | A continuous welding conveying mechanism for vehicle axles | |
CN217198459U (en) | Automatic part supply accompanying device | |
CN210595095U (en) | Logistics vehicle | |
CN202265179U (en) | Frequency-variable motor travel system for casting carts | |
CN211619296U (en) | Keel stacking device | |
CN215591686U (en) | Automatic transfer equipment | |
CN212424671U (en) | Multi-layer netted wood tray feeding device | |
CN214218067U (en) | Stacking machine for warehouse logistics | |
CN211520747U (en) | Vehicular automatic cargo-moving and unloading machine | |
CN211687993U (en) | Hoisting apparatus for logistics warehouse | |
CN222906884U (en) | Clamping type aluminum frame feeding machine | |
CN111762583A (en) | Multilayer netted wood pallet feeding device and method | |
CN212333806U (en) | A can move roller package platform for transporting goods | |
CN216710762U (en) | Lifting mechanism for tray |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20250114 Address after: 111013 Xujia Village, Shuguang Township, Hongwei District, Liaoyang City, Liaoning Province Patentee after: LIAONING ZHONGWANG GROUP Co.,Ltd. Country or region after: China Address before: 111000 Xujiatun village, Shuguang Town, Hongwei District, Liaoyang City, Liaoning Province Patentee before: LIAONING ZHONGWANG MACHINERY EQUIPMENT MANUFACTURING Co.,Ltd. Country or region before: China |
|
TR01 | Transfer of patent right |