CN217496499U - A flexible tire frame for ship construction - Google Patents
A flexible tire frame for ship construction Download PDFInfo
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- CN217496499U CN217496499U CN202221542667.0U CN202221542667U CN217496499U CN 217496499 U CN217496499 U CN 217496499U CN 202221542667 U CN202221542667 U CN 202221542667U CN 217496499 U CN217496499 U CN 217496499U
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Abstract
本实用新型涉及船舶建造技术领域,且公开了一种用于船舶建造的柔性胎架,包括底座,所述底座的顶部设置有滑槽,所述滑槽的内壁左侧设置有一端延伸至底座顶部且另一端延伸至底座右侧的牵引组件,所述牵引组件的底部与滑槽的内底壁活动连接且牵引组件的前后两侧分别与滑槽的内壁前后两侧活动连接。该用于船舶建造的柔性胎架,通过启动伺服电机来带动支撑脚向下移动,直至支撑脚与地面接触后将整个设备顶起,以此来对船体的建造提供稳固支撑,当需要移动搬运时,可启动伺服电机使其反向旋转,以此来带动支撑脚向上移动,直至支撑脚的底部高于滚轮的底部,此时推动设备即可进行移动搬运,从而实现了便于移动的目的。
The utility model relates to the technical field of ship construction, and discloses a flexible tire frame for ship construction. The top and the other end extend to the traction component on the right side of the base, the bottom of the traction component is movably connected to the inner bottom wall of the chute, and the front and rear sides of the traction component are respectively movably connected to the inner wall of the chute. The flexible tire frame used for ship construction drives the supporting feet to move downward by starting the servo motor until the supporting feet contact the ground and then the entire equipment is jacked up, so as to provide stable support for the construction of the hull. At this time, the servo motor can be started to rotate in the opposite direction, so as to drive the support feet to move upward until the bottom of the support feet is higher than the bottom of the roller. At this time, the equipment can be moved and transported by pushing the equipment, thus realizing the purpose of easy movement.
Description
技术领域technical field
本实用新型涉及船舶建造技术领域,具体为一种用于船舶建造的柔性胎架。The utility model relates to the technical field of ship construction, in particular to a flexible tire frame used for ship construction.
背景技术Background technique
在建造船舶的过程中,常常采用分段建造的方法,将船舶划分为几个部分分别建造,然后将各个分段进行合拢,由于各个分段的形状不规则,在分段建造和合拢过程中一般需要采用胎架辅助建造,用以保证各曲面分段外板线型,而胎架则是船体分段建造及焊接的一种专用工艺装备,其工作面与分段外形相贴合,主要作用是在分段制造过程中支撑分段、保证分段曲形正确和控制装焊变形。In the process of building ships, the method of segmented construction is often used, and the ship is divided into several parts to be built separately, and then each segment is closed. It is generally necessary to use a tire frame to assist in the construction to ensure the line shape of each curved segmented outer plate, while the tire frame is a special process equipment for the construction and welding of the hull in sections. The function is to support the segment, ensure the correct curvature of the segment and control the welding deformation during the segment manufacturing process.
但是现有用于船舶建造的柔性胎架在使用过程中,存在着不便于移动搬运的情况,因此只能够通过起重设备来进行吊运,极为不便,故而提出一种用于船舶建造的柔性胎架。However, the existing flexible tire frame for ship construction is inconvenient to move and handle during use, so it can only be lifted and transported by lifting equipment, which is extremely inconvenient. Therefore, a flexible tire frame for ship construction is proposed. shelf.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供了一种用于船舶建造的柔性胎架,具备便于移动等优点,解决了现有用于船舶建造的柔性胎架在使用过程中,存在着不便于移动搬运的情况,因此只能够通过起重设备来进行吊运,极为不便的问题。Aiming at the deficiencies of the prior art, the utility model provides a flexible tire frame for ship building, which has the advantages of being easy to move, and solves the problem of inconvenient movement of the existing flexible tire frame for ship building during use. In the case of transportation, it can only be hoisted by lifting equipment, which is extremely inconvenient.
(二)技术方案(2) Technical solutions
为实现上述便于移动目的,本实用新型提供如下技术方案:一种用于船舶建造的柔性胎架,包括底座,所述底座的顶部设置有滑槽,所述滑槽的内壁左侧设置有一端延伸至底座顶部且另一端延伸至底座右侧的牵引组件,所述牵引组件的底部与滑槽的内底壁活动连接且牵引组件的前后两侧分别与滑槽的内壁前后两侧活动连接,所述牵引组件的顶部左右两侧均设置有位于底座上方的放置组件,所述底座的底部左右两侧均设置有数量为两个的立柱,四个所述立柱的底部均设置有滚轮,所述底座的底部左右两侧均设置有分别位于左右两侧立柱相背侧的支撑组件,所述底座的底部设置有位于前后两侧立柱之间的驱动组件,所述驱动组件的左右两端分别与两个支撑组件啮合。In order to achieve the above purpose of being easy to move, the present invention provides the following technical solutions: a flexible tire frame for ship construction, comprising a base, a chute is provided on the top of the base, and a left end of the inner wall of the chute is provided with one end A traction assembly extending to the top of the base and the other end extending to the right side of the base, the bottom of the traction assembly is movably connected to the inner bottom wall of the chute, and the front and rear sides of the traction assembly are respectively movably connected to the front and rear sides of the inner wall of the chute, The left and right sides of the top of the traction assembly are provided with placing components located above the base, the left and right sides of the bottom of the base are provided with two uprights, and the bottoms of the four uprights are provided with rollers, so The left and right sides of the bottom of the base are provided with supporting components respectively located on the opposite sides of the left and right columns, the bottom of the base is provided with a drive component located between the front and rear columns, and the left and right ends of the drive component are respectively Engage with both support assemblies.
优选的,所述牵引组件包括第一螺纹杆,所述滑槽的内壁左侧活动安装有一端延伸至底座右侧的第一螺纹杆,所述第一螺纹杆位于滑槽内部一端的外侧左右两端均螺纹连接有一端延伸至底座顶部的移动块,所述移动块的底部与滑槽的内底壁活动连接且移动块的前后两侧分别与滑槽的内壁前后两侧活动连接,所述第一螺纹杆的右侧固定安装有手摇转盘。Preferably, the traction assembly includes a first threaded rod, a first threaded rod with one end extending to the right side of the base is movably mounted on the left side of the inner wall of the chute, and the first threaded rod is located on the left and right sides of one end inside the chute Both ends are threadedly connected with a moving block whose one end extends to the top of the base, the bottom of the moving block is movably connected with the inner bottom wall of the chute, and the front and rear sides of the moving block are respectively movably connected with the front and rear sides of the inner wall of the chute, so The right side of the first threaded rod is fixedly installed with a hand-cranked turntable.
优选的,所述放置组件包括安装板,两个所述移动块的顶部均固定安装有安装板,两个所述安装板的顶部前后两侧均固定安装有支撑块,前侧两个所述支撑块的顶部均固定安装有一端分别与后侧两个支撑块顶部固定连接的支撑座,两个所述支撑座的顶部均开设有弧形槽,两个所述弧形槽的内部均固定安装有海绵垫。Preferably, the placement assembly includes a mounting plate, the tops of the two moving blocks are fixedly mounted with mounting plates, the top and rear of the two mounting plates are fixedly mounted with support blocks, and the two The tops of the support blocks are fixedly installed with support bases, one end of which is fixedly connected to the tops of the two support blocks on the rear side, respectively. The tops of the two support bases are provided with arc-shaped grooves, and the interiors of the two arc-shaped grooves are fixed. A foam pad is installed.
优选的,所述支撑组件包括U型板,所述底座的底部左右两侧均固定安装有分别位于左右两侧立柱相背侧的U型板,两个所述U型板的内底壁均活动安装有一端与底座底部活动连接的第二螺纹杆,两个所述U型板的前侧均活动安装有一端延伸至其后侧的移动板,两个所述移动板分别与两个第二螺纹杆的外侧螺纹连接,两个所述移动板的底部前后两侧均固定安装有支撑脚,前后两侧所述支撑脚分别位于U型板的前后两侧,两个所述第二螺纹杆的外侧均固定安装有位于移动板上方的从动锥齿轮。Preferably, the support assembly includes a U-shaped plate, the left and right sides of the bottom of the base are fixedly installed with U-shaped plates located on the opposite sides of the uprights on the left and right sides, respectively, and the inner bottom walls of the two U-shaped plates are both A second threaded rod, one end of which is movably connected to the bottom of the base, is movably installed, and a moving plate with one end extending to the rear side is movably installed on the front sides of the two U-shaped plates. The outer sides of the two threaded rods are threadedly connected, and supporting feet are fixedly installed on the front and rear sides of the bottom of the two moving plates. The supporting feet on the front and rear sides are respectively located on the front and rear sides of the U-shaped plate. The outer side of the rod is fixedly installed with a driven bevel gear located above the moving plate.
优选的,所述驱动组件包括箱体,所述底座的底部固定安装有箱体,所述底座的底部固定安装有数量为两个且分别位于箱体左右两侧的固定块,左侧所述固定块的左侧活动安装有一端贯穿箱体并延伸至右侧固定块右侧的转轴,所述转轴位于前后两侧立柱之间,所述转轴的左右两侧均固定安装有分别与两个从动锥齿轮啮合的驱动锥齿轮,所述箱体的内底壁固定安装有伺服电机,所述伺服电机的输出轴固定安装有位于转轴后侧且一端与箱体内顶壁活动连接的蜗杆,所述转轴的外侧固定安装有位于箱体内部且与蜗杆啮合的蜗轮。Preferably, the drive assembly includes a box body, a box body is fixedly installed at the bottom of the base, and two fixing blocks located on the left and right sides of the box body are fixedly installed at the bottom of the base. The left side of the fixed block is movably installed with a rotating shaft whose one end runs through the box and extends to the right side of the right fixed block. The rotating shaft is located between the front and rear columns. The left and right sides of the rotating shaft are fixedly installed with two The drive bevel gear meshed with the driven bevel gear, the inner bottom wall of the box body is fixedly installed with a servo motor, and the output shaft of the servo motor is fixedly installed with a worm located on the rear side of the rotating shaft and one end of which is movably connected to the top wall of the box body, The outer side of the rotating shaft is fixedly installed with a worm wheel which is located inside the box and is engaged with the worm.
优选的,所述U型板的内壁前后两侧均开设有与移动板移动轨迹相适配的矩形条孔,所述移动板的左右两侧分别与矩形条孔的内壁左右两侧活动连接。Preferably, the front and rear sides of the inner wall of the U-shaped plate are provided with rectangular strip holes adapted to the moving track of the moving plate, and the left and right sides of the moving plate are respectively movably connected to the left and right sides of the inner wall of the rectangular strip hole.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一种用于船舶建造的柔性胎架,具备以下有益效果:Compared with the prior art, the utility model provides a flexible tire frame for ship construction, which has the following beneficial effects:
该用于船舶建造的柔性胎架,通过启动伺服电机来带动蜗杆旋转,进而通过蜗轮来带动转轴和驱动锥齿轮旋转,进而通过两个从动锥齿轮来带动两个第二螺纹杆旋转,以此来带动两个移动板和四个支撑脚向下移动,直至支撑脚与地面接触后将整个设备顶起,此时整个设备都由支撑脚来进行支撑,从而保证了放置过程中的稳定性,以此来对船体的建造提供稳固支撑,当需要移动搬运时,可启动伺服电机使其反向旋转,以此来带动转轴和第二螺纹杆反向旋转,进而带动两个移动板和四个支撑脚向上移动,直至支撑脚的底部高于滚轮的底部,此时整个设备都由滚轮来进行支撑,推动设备即可进行移动搬运,从而实现了便于移动的目的,方便了使用者的使用。The flexible tire frame used for ship construction drives the worm to rotate by starting the servo motor, and then drives the rotating shaft and the driving bevel gear to rotate through the worm gear, and then drives the two second threaded rods to rotate through the two driven bevel gears. This drives the two moving boards and the four supporting feet to move downward until the supporting feet contact the ground and the entire equipment is lifted up. At this time, the entire equipment is supported by the supporting feet, thus ensuring the stability during placement. , in order to provide stable support for the construction of the hull. When it needs to be moved and transported, the servo motor can be started to rotate in the reverse direction, so as to drive the rotating shaft and the second threaded rod to rotate in the reverse direction, thereby driving the two moving plates and the four Each support foot moves upward until the bottom of the support foot is higher than the bottom of the roller. At this time, the entire equipment is supported by the roller, and the equipment can be moved and transported by pushing the equipment, thus realizing the purpose of easy movement and convenient use by users. .
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型左视局部示意图;Fig. 2 is the left side partial schematic diagram of the present utility model;
图3为本实用新型箱体右视剖视图。Figure 3 is a right side sectional view of the box body of the present utility model.
图中:1底座、2滑槽、3牵引组件、31第一螺纹杆、32移动块、33手摇转盘、4放置组件、41安装板、42支撑块、43支撑座、44弧形槽、45海绵垫、5立柱、6滚轮、7支撑组件、71U型板、72第二螺纹杆、73移动板、74支撑脚、75从动锥齿轮、8驱动组件、81箱体、82固定块、83转轴、84驱动锥齿轮、85伺服电机、86蜗杆、87蜗轮。In the figure: 1 base, 2 chute, 3 traction component, 31 first threaded rod, 32 moving block, 33 hand turntable, 4 placing component, 41 mounting plate, 42 support block, 43 support seat, 44 arc groove, 45 sponge pads, 5 columns, 6 rollers, 7 supporting components, 71 U-shaped plates, 72 second threaded rods, 73 moving plates, 74 supporting feet, 75 driven bevel gears, 8 driving components, 81 boxes, 82 fixed blocks, 83 shafts, 84 drive bevel gears, 85 servo motors, 86 worms, 87 worm gears.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:一种用于船舶建造的柔性胎架,包括底座1,底座1的顶部开设有滑槽2,滑槽2的内壁左侧活动安装有一端延伸至底座1顶部且另一端延伸至底座1右侧的牵引组件3,牵引组件3的底部与滑槽2的内底壁活动连接且牵引组件3的前后两侧分别与滑槽2的内壁前后两侧活动连接,牵引组件3包括第一螺纹杆31,滑槽2的内壁左侧活动安装有一端延伸至底座1右侧的第一螺纹杆31,第一螺纹杆31位于滑槽2内部一端的外侧设置有两段螺纹且两段螺纹长度相等方向相反,第一螺纹杆31位于滑槽2内部一端的外侧左右两端均螺纹连接有一端延伸至底座1顶部的移动块32,移动块32的底部与滑槽2的内底壁活动连接且移动块32的前后两侧分别与滑槽2的内壁前后两侧活动连接,两个移动块32的内部均开设有与第一螺纹杆31相适配的螺纹孔,第一螺纹杆31的右侧固定安装有手摇转盘33。1-3, the present utility model provides a technical solution: a flexible tire frame for ship construction, comprising a
牵引组件3的顶部左右两侧均固定安装有位于底座1上方的放置组件4,放置组件4包括安装板41,两个移动块32的顶部均固定安装有安装板41,两个安装板41的顶部前后两侧均固定安装有支撑块42,前侧两个支撑块42的顶部均固定安装有一端分别与后侧两个支撑块42顶部固定连接的支撑座43,两个支撑座43的顶部均开设有弧形槽44,两个弧形槽44的内壁左右两侧均为开口设计,两个弧形槽44的内部均固定安装有海绵垫45。The top left and right sides of the
底座1的底部左右两侧均固定安装有数量为两个的立柱5,四个立柱5的底部均活动安装有滚轮6,底座1的底部左右两侧均固定安装有分别位于左右两侧立柱5相背侧的支撑组件7,支撑组件7包括U型板71,底座1的底部左右两侧均固定安装有分别位于左右两侧立柱5相背侧的U型板71,两个U型板71的内底壁均活动安装有一端与底座1底部活动连接的第二螺纹杆72,底座1的底部左右两侧均固定安装有轴承,第二螺纹杆72通过轴承与底座1转动连接,两个U型板71的前侧均活动安装有一端延伸至其后侧的移动板73,两个移动板73分别与两个第二螺纹杆72的外侧螺纹连接,U型板71的内壁前后两侧均开设有与移动板73移动轨迹相适配的矩形条孔,移动板73的左右两侧分别与矩形条孔的内壁左右两侧活动连接,两个移动板73的底部前后两侧均固定安装有支撑脚74,前后两侧支撑脚74分别位于U型板71的前后两侧,两个第二螺纹杆72的外侧均固定安装有位于移动板73上方的从动锥齿轮75。Two
底座1的底部固定安装有位于前后两侧立柱5之间的驱动组件8,驱动组件8的左右两端分别与两个支撑组件7啮合,驱动组件8包括箱体81,底座1的底部固定安装有箱体81,底座1的底部固定安装有数量为两个且分别位于箱体81左右两侧的固定块82,左侧固定块82的左侧活动安装有一端贯穿箱体81并延伸至右侧固定块82右侧的转轴83,转轴83位于前后两侧立柱5之间,转轴83的左右两侧均固定安装有分别与两个从动锥齿轮75啮合的驱动锥齿轮84,箱体81的内底壁固定安装有伺服电机85,伺服电机85的型号为MR-J2S-10A,伺服电机85的输出轴固定安装有位于转轴83后侧且一端与箱体81内顶壁活动连接的蜗杆86,转轴83的外侧固定安装有位于箱体81内部且与蜗杆86啮合的蜗轮87。The bottom of the
在使用时,通过启动伺服电机85来带动蜗杆86旋转,进而通过蜗轮87来带动转轴83和驱动锥齿轮84旋转,进而通过两个从动锥齿轮75来带动两个第二螺纹杆72旋转,以此来带动两个移动板73和四个支撑脚74向下移动,直至支撑脚74与地面接触后将整个设备顶起,此时整个设备都由支撑脚74来进行支撑,从而保证了放置过程中的稳定性,以此来对船体的建造提供稳固支撑,随后可转动手摇转盘33来带动第一螺纹杆31旋转,进而带动两个移动块32相对或者是相背移动,以此来带动两个放置组件4相对或者是相背移动,从而根据船体的长度来对两个支撑座43之间的距离进行调节,调节完成以后便可将船体放置在两个弧形槽44的内部,来对船体进行辅助支撑,进而进行船体的建造作业,当需要移动搬运时,可启动伺服电机85使其反向旋转,以此来带动转轴83和第二螺纹杆72反向旋转,进而带动两个移动板73和四个支撑脚74向上移动,直至支撑脚74的底部高于滚轮6的底部,此时整个设备都由滚轮6来进行支撑,推动设备即可进行移动搬运,十分方便。When in use, the
综上所述,该用于船舶建造的柔性胎架,通过启动伺服电机85来带动蜗杆86旋转,进而通过蜗轮87来带动转轴83和驱动锥齿轮84旋转,进而通过两个从动锥齿轮75来带动两个第二螺纹杆72旋转,以此来带动两个移动板73和四个支撑脚74向下移动,直至支撑脚74与地面接触后将整个设备顶起,此时整个设备都由支撑脚74来进行支撑,从而保证了放置过程中的稳定性,以此来对船体的建造提供稳固支撑,当需要移动搬运时,可启动伺服电机85使其反向旋转,以此来带动转轴83和第二螺纹杆72反向旋转,进而带动两个移动板73和四个支撑脚74向上移动,直至支撑脚74的底部高于滚轮6的底部,此时整个设备都由滚轮6来进行支撑,推动设备即可进行移动搬运,从而实现了便于移动的目的,方便了使用者的使用,解决了现有用于船舶建造的柔性胎架在使用过程中,存在着不便于移动搬运的情况,因此只能够通过起重设备来进行吊运,极为不便的问题。To sum up, the flexible tire frame for ship construction drives the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116573121A (en) * | 2023-05-10 | 2023-08-11 | 舟山中远海运重工有限公司 | A flexible tire frame structure for shipbuilding |
| CN117246454A (en) * | 2023-09-27 | 2023-12-19 | 南通旭德科技有限公司 | Ship steel structure loading platform |
| CN118770499A (en) * | 2024-07-23 | 2024-10-15 | 上海振华重工(集团)股份有限公司 | A movable tire frame base used in bridge and ship construction and a method of using the same |
| CN120534479A (en) * | 2025-07-29 | 2025-08-26 | 长江水利委员会水文局长江中游水文水资源勘测局(长江水利委员会水文局长江中游水环境监测中心) | Auxiliary tool for hull structure welding construction and use method thereof |
-
2022
- 2022-06-20 CN CN202221542667.0U patent/CN217496499U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116573121A (en) * | 2023-05-10 | 2023-08-11 | 舟山中远海运重工有限公司 | A flexible tire frame structure for shipbuilding |
| CN117246454A (en) * | 2023-09-27 | 2023-12-19 | 南通旭德科技有限公司 | Ship steel structure loading platform |
| CN118770499A (en) * | 2024-07-23 | 2024-10-15 | 上海振华重工(集团)股份有限公司 | A movable tire frame base used in bridge and ship construction and a method of using the same |
| CN120534479A (en) * | 2025-07-29 | 2025-08-26 | 长江水利委员会水文局长江中游水文水资源勘测局(长江水利委员会水文局长江中游水环境监测中心) | Auxiliary tool for hull structure welding construction and use method thereof |
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