CN217459876U

CN217459876U - Environment-friendly energy-saving dyeing machine

Info

Publication number: CN217459876U
Application number: CN202221387582.XU
Authority: CN
Inventors: 潘海锋; 冯国飞; 袁明; 陈正学
Original assignee: Hangzhou Jijin Printing And Dyeing Co ltd
Current assignee: Hangzhou Jijin Printing And Dyeing Co ltd
Priority date: 2022-06-06
Filing date: 2022-06-06
Publication date: 2022-09-20
Anticipated expiration: 2032-06-06

Abstract

The utility model relates to a dyeing machine technical field just discloses an environmental protection and energy saving dyeing machine, the on-line screen storage device comprises a base, the top of base is fixed mounting dye box and mobile jib respectively, the top fixed mounting of mobile jib has the crossbeam, be provided with dyestuff mechanism between crossbeam and the dye box, dyestuff mechanism includes step motor, connecting pipe and fan, step motor fixed mounting is on the outer wall of crossbeam, connecting pipe fixed mounting just is linked together rather than inside on the outer wall of dye box, fan fixed mounting is on the outer wall of mobile jib, the one end fixedly connected with guide plate of dye box is kept away from to the connecting pipe, fixed mounting has the lead screw on step motor's the output shaft, the outside threaded connection of lead screw has the guide block, one side fixed mounting that the crossbeam was kept away from to the guide block has the hydraulic stem. This environmental protection and energy saving dyeing machine has realized retrieving the dyestuff, has practiced thrift the resource, has solved the problem that current dyeing machine is not convenient for retrieve the dyestuff.

Description

Environment-friendly energy-saving dyeing machine

Technical Field

The utility model belongs to the technical field of the dyeing machine technique and specifically relates to an environmental protection and energy saving dyeing machine is related to.

Background

The dyeing machine is suitable for dyeing hemp, cotton, rayon, blended seamless underwear, silk stockings, silk and the like, is used for dyeing, bleaching, boiling, washing and other processes of ready-made clothes such as woolen sweaters, acrylic fibers, cotton sweaters and the like, can also be used for bleaching and dyeing finished products such as gloves, socks, towels and the like, and is ideal bleaching and dyeing equipment with wide application range.

In realizing the utility model discloses in-process, the inventor finds that there is following problem at least in this technique, and current dyeing machine dyes the back to the fabric, needs to air-dry the processing to the fabric, and at the air-dry in-process, the part dyestuff that is infected with on the fabric surface can directly run off, and the recycle of being not convenient for has wasted the resource, so provides an environmental protection and energy saving dyeing machine and solve the problem that proposes in the aforesaid.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art, the utility model provides an environmental protection and energy saving dyeing machine possesses advantages such as can retrieve the dyestuff, has solved the problem that current dyeing machine is not convenient for retrieve the dyestuff.

To sum up, the utility model provides a following technical scheme: an environment-friendly energy-saving dyeing machine comprises a base, wherein a dyeing box and a main rod are fixedly installed at the top of the base respectively, a cross beam is fixedly installed at the top of the main rod, and a dyeing mechanism is arranged between the cross beam and the dyeing box;

the dyeing mechanism comprises a stepping motor, a connecting pipe and a fan, the stepping motor is fixedly arranged on the outer wall of the cross beam, the connecting pipe is fixedly arranged on the outer wall of the dyeing box and communicated with the interior of the dyeing box, the fan is fixedly arranged on the outer wall of the main rod, one end of the connecting pipe, far away from the dyeing box, is fixedly connected with a guide plate, a lead screw is fixedly arranged on an output shaft of the stepping motor, the outer side of the lead screw is in threaded connection with a guide block, one side of the guide block, far away from the cross beam, is fixedly provided with a hydraulic rod, the same side of the hydraulic rod, close to the guide block, is fixedly connected with a slide seat, the slide seat is in sliding connection with the inner side of the cross beam, a fixed plate is fixedly arranged on the output end of the hydraulic rod, a rotary bearing is fixedly arranged on the lower side of the fixed plate, the lower side of the rotary bearing is rotatably connected with a shaft rod, and the lower side of the shaft rod is fixedly connected with a top plate, the lower side of the top plate is fixedly connected with a dyeing roller extending to the inner side of the dyeing box.

By adopting the technical scheme, the fabric is fixed outside the dyeing roller, the fabric outside the dyeing roller is dyed by the dye in the dye box, after dyeing is finished, the hydraulic rod is started to drive the fixed plate to ascend and drive the rotary bearing and the shaft lever to ascend, so as to drive the top plate to ascend, the top plate can drive the dyeing roller to move, so that the fabric outside the dyeing roller is separated from the dye box, then the stepping motor is started to drive the lead screw to rotate, the lead screw can drive the guide block to transversely move, so as to drive the hydraulic rod to move, further drive the dyeing roller to move, then move the guide block to the upper side of the guide plate, and the fan is started to air-dry the fabric outside the dyeing roller, in the air drying process, partial dye on the surface of the fabric drips on the guide plate and flows back to the inside the dye box through the connecting pipe, so as to realize the recovery of the dye, and resources are saved.

Furthermore, one end, far away from the stepping motor, of the screw rod is rotatably connected with a fixing rod, the fixing rod is fixedly installed on the outer wall of the cross beam, and the screw rod is rotatably connected to the outer side of the cross beam through the fixing rod and the stepping motor.

The beneficial effect of adopting the further scheme is that: the setting of dead lever has improved lead screw pivoted stability.

Furthermore, a movable groove is formed in the inner side of the cross beam, the sliding seat is located on the inner side of the movable groove, and the sliding seat is matched with the movable groove.

The beneficial effect of adopting the further scheme is that: the position of the sliding seat can be conveniently adjusted through the arranged movable groove, so that the sliding seat can keep a stable moving track, the hydraulic rod can stably move, the structural stability is improved, and the use is facilitated.

Furthermore, the angle of the guide plate is inclined, and the guide plate is communicated with the inside of the dye box through a connecting pipe.

The beneficial effect of adopting the further scheme is that: the guide plate and the connecting pipe are convenient for recycling the dye, and the use is convenient.

Further, a rotating device is arranged on the outer side of the shaft rod and comprises a speed reducing motor fixedly mounted on the lower side of the fixing plate, a flat gear is fixedly mounted on an output shaft of the speed reducing motor, an annular tooth groove matched with the flat gear is formed in the outer wall of the shaft rod, and the flat gear is meshed with the outer side of the annular tooth groove.

The beneficial effect of adopting the further scheme is that: can drive the spur gear through starting gear motor and rotate, can drive the axostylus axostyle and rotate under the rotation of spur gear to can drive roof and dye roll and rotate, make the fabric overturn when dyestuff incasement portion, make the dyestuff can fully contact with the fabric, improve dyeing efficiency.

Further, the appearance of dye box is cylindricly, the downside fixed mounting of roof has the baffle, the appearance of baffle is the ring form, the external diameter of baffle and dye box's internal diameter looks adaptation.

The beneficial effect of adopting the further scheme is that: when the roof rotated, can effectively avoid partial dyestuff to spatter outward through the baffle that sets up, promoted structural stability, made things convenient for the use.

Further, the inboard of dye box is provided with rabbling mechanism, rabbling mechanism is including rotating the stirring leaf of connecting on dye box inner wall, fixed mounting has three phase motor on the outer wall of dye box, three phase motor's output shaft and the outside fixed connection of stirring leaf.

The beneficial effect of adopting the further scheme is that: can drive the stirring leaf through starting three phase motor and rotate to stir the inside dyestuff of dyestuff case, avoid the dyestuff to take place the material and deposit, kept the degree of consistency of dyestuff, improved dyeing effect.

Further, the quantity of three-phase motor and stirring leaf all sets up to two, two the stirring leaf is located the left and right sides of dyeing roller respectively.

The beneficial effect of adopting the above further scheme is: through two stirring leaves that set up can improve stirring efficiency, improved the result of use.

Compared with the prior art, the utility model provides an environmental protection and energy saving type dyeing machine possesses following beneficial effect:

1. this environmental protection and energy saving dyeing machine, through fixing the fabric in the dyeing roller outside, the fabric in the dyeing roller outside is dyed to the dyestuff through dyestuff incasement portion, the back finishes dyeing, can drive the dyeing roller through starting the hydraulic stem and rise, thereby make the fabric in the dyeing roller outside break away from the dyeing case, can drive the hydraulic stem through starting step motor and remove, thereby drive the dyeing roller and remove, then remove it to the upside of guide plate, and start the fan and can air-dry the fabric in the dyeing roller outside, among the air-dry process, the partial dyestuff on fabric surface can drip to the guide plate, and can flow back to the inside of dyestuff case through the connecting pipe, realized retrieving the dyestuff, resources are saved, the problem of the dyestuff is not convenient for retrieve to current dyeing machine is solved.

2. This environmental protection and energy saving dyeing machine, can drive the spur gear through starting gear motor and rotate, can drive roof and dyeing roller under the rotation of spur gear and rotate, make the fabric overturn when the dyestuff incasement portion, make the dyestuff can fully contact with the fabric, can drive the stirring leaf through starting three-phase motor and rotate, thereby stir the dyestuff of dyestuff incasement portion, avoid the dyestuff to take place the material and deposit, the degree of consistency of dyestuff has been kept, dyeing effect and efficiency have been improved, and convenient use.

Drawings

FIG. 1 is a sectional view of the structure of the present invention;

FIG. 2 is a top view of the screw rod of the present invention;

fig. 3 is a top view of the slide seat of the present invention.

Description of reference numerals:

1. a base; 2. a dye box; 3. a main rod; 4. a cross beam; 5. a hydraulic lever; 6. a fixing plate; 7. a rotating bearing; 8. a shaft lever; 9. a top plate; 10. a dyeing roller; 11. a stepping motor; 12. a screw rod; 13. a guide block; 14. fixing the rod; 15. a slide base; 16. a movable groove; 17. a connecting pipe; 18. a baffle; 19. a fan; 20. a reduction motor; 21. a flat gear; 22. a three-phase motor; 23. stirring blades; 24. and a baffle plate.

Detailed Description

Referring to fig. 1-3, an environment-friendly and energy-saving dyeing machine comprises a base 1, wherein a dyeing box 2 and a main rod 3 are fixedly installed at the top of the base 1 respectively, dye is added into the dyeing box 2, a cross beam 4 is fixedly installed at the top of the main rod 3, and a dye mechanism is arranged between the cross beam 4 and the dyeing box 2.

In this embodiment, the dye mechanism includes a stepping motor 11, a connecting pipe 17 and a fan 19, the stepping motor 11 is fixedly mounted on the outer wall of the cross beam 4, the connecting pipe 17 is fixedly mounted on the outer wall of the dye box 2 and communicated with the inside thereof, and the fan 19 is fixedly mounted on the outer wall of the main rod 3. One end fixedly connected with guide plate 18 of dye box 2 is kept away from to connecting pipe 17, and the angle of guide plate 18 is the slope form, and guide plate 18 is linked together through connecting pipe 17 and dye box 2's inside, is convenient for retrieve the dyestuff through guide plate 18 and the connecting pipe 17 that sets up, has made things convenient for the use.

It should be noted that a lead screw 12 is fixedly mounted on an output shaft of the stepping motor 11, one end of the lead screw 12, which is away from the stepping motor 11, is rotatably connected with a fixing rod 14, the fixing rod 14 is fixedly mounted on an outer wall of the cross beam 4, the lead screw 12 is rotatably connected to the outer side of the cross beam 4 through the fixing rod 14 and the stepping motor 11, the outer side of the lead screw 12 is in threaded connection with a guide block 13, and one side of the guide block 13, which is away from the cross beam 4, is fixedly mounted with a hydraulic rod 5. Can drive lead screw 12 through starting step motor 11 and rotate, lead screw 12 then can drive guide block 13 and carry out lateral shifting, drives hydraulic stem 5 from this and removes, conveniently adjusts.

The hydraulic rod 5 is fixedly connected with a sliding seat 15 close to the same side of the guide block 13, the sliding seat 15 is connected to the inner side of the cross beam 4 in a sliding manner, a movable groove 16 is formed in the inner side of the cross beam 4, the sliding seat 15 is located on the inner side of the movable groove 16, and the sliding seat 15 is matched with the movable groove 16. The position of the sliding seat 15 can be conveniently adjusted through the arranged movable groove 16, so that the sliding seat 15 can keep a stable moving track, the hydraulic rod 5 can stably move, the structural stability is improved, and the use is facilitated.

It should be noted that a fixing plate 6 is fixedly mounted on the output end of the hydraulic rod 5, a rotating bearing 7 is fixedly mounted on the lower side of the fixing plate 6, a shaft rod 8 is rotatably connected to the lower side of the rotating bearing 7, a top plate 9 is fixedly connected to the lower side of the shaft rod 8, and a dyeing roller 10 extending to the inner side of the dye box 2 is fixedly connected to the lower side of the top plate 9. Can drive fixed plate 6 through starting hydraulic stem 5 and rise to drive swivel bearing 7 and axostylus axostyle 8 and rise, thereby drive roof 9 and rise, roof 9 then can drive dyeing roller 10 and remove, thereby makes the fabric in the dyeing roller 10 outside break away from dyeing case 2. A fixing piece is fixedly connected to the outer wall of the dyeing roller 10 so as to fix the fabric, and the fabric outside the dyeing roller 10 can be dyed by the dye inside the dye box 2 by fixing the fabric outside the dyeing roller 10.

In this embodiment, the outer side of the shaft lever 8 is provided with a rotating device, the rotating device comprises a speed reducing motor 20 fixedly installed on the lower side of the fixing plate 6, a flat gear 21 is fixedly installed on an output shaft of the speed reducing motor 20, an annular tooth space matched with the flat gear 21 is formed in the outer wall of the shaft lever 8, and the flat gear 21 is meshed with the outer side of the annular tooth space. Can drive the spur gear 21 through starting gear motor 20 and rotate, can drive axostylus axostyle 8 and rotate under the rotation of spur gear 21 to can drive roof 9 and dye roller 10 and rotate, make the fabric can overturn when dyestuff case 2 is inside, make the dyestuff can fully contact with the fabric, improve dyeing efficiency.

Wherein, the appearance of dyestuff case 2 is cylindricly, and the downside fixed mounting of roof 9 has baffle 24, and the appearance of baffle 24 is the ring form, and the external diameter of baffle 24 and the internal diameter looks adaptation of dyestuff case 2. When roof 9 rotated, the baffle 24 through setting up can effectively avoid partial dyestuff to spatter outward, has promoted structural stability, has made things convenient for the use.

It should be noted that, the inboard of dye box 2 is provided with rabbling mechanism, and rabbling mechanism is including rotating the stirring leaf 23 of connecting on the 2 inner walls of dye box, and fixed mounting has three-phase motor 22 on the outer wall of dye box 2, and three-phase motor 22's output shaft and the outside fixed connection of stirring leaf 23, and three-phase motor 22 all sets up to two with the quantity of stirring leaf 23, and two stirring leaves 23 are located the left and right sides of dyeing roller 10 respectively. Can drive stirring leaf 23 through starting three phase motor 22 and rotate to stir the dyestuff of dyestuff case 2 inside, can improve stirring efficiency through two stirring leaves 23 that set up, improved the result of use, avoid the dyestuff to take place the material and deposit, kept the degree of consistency of dyestuff, improved dyeing effect.

The installation mode, the connection mode or the setting mode disclosed in the embodiment are all common mechanical modes, and can be implemented as long as the beneficial effects can be achieved, in addition, electrical components appearing in the text are all electrically connected with the main controller and the power supply, the main controller can be a conventional known device controlled by a computer and the like, and the conventional disclosed power connection technology is adopted, so that the detailed structural composition and the working principle of the conventional known device are not described in the text too much.

The working principle of the above embodiment is as follows:

the environment-friendly energy-saving dyeing machine is characterized in that a fabric is fixed on the outer side of a dyeing roller 10, the fabric on the outer side of the dyeing roller 10 is dyed by the dye in a dye box 2, after dyeing is finished, a hydraulic rod 5 is started to drive a fixing plate 6 to ascend, and a rotary bearing 7 and a shaft rod 8 are driven to ascend, so that a top plate 9 is driven to ascend, the top plate 9 can drive the dyeing roller 10 to move, so that the fabric on the outer side of the dyeing roller 10 is separated from the dye box 2, then a stepping motor 11 is started to drive a screw rod 12 to rotate, the screw rod 12 can drive a guide block 13 to move transversely, so that the hydraulic rod 5 is driven to move, so that the dyeing roller 10 is driven to move, then the dyeing roller is moved to the upper side of a guide plate 18, a fan 19 is started to air-dry the fabric on the outer side of the dyeing roller 10, in the air-drying process, part of the dye on the surface of the fabric drips onto the guide plate 18 and flows back to the inside of the dye box 2 through a connecting pipe 17, the dye can be recovered.

Claims

1. The utility model provides an environmental protection and energy saving type dyeing machine, includes base (1), its characterized in that: the dyeing box is characterized in that the top of the base (1) is fixedly provided with a dyeing box (2) and a main rod (3) respectively, the top of the main rod (3) is fixedly provided with a cross beam (4), and a dye mechanism is arranged between the cross beam (4) and the dyeing box (2);

the dyeing mechanism comprises a stepping motor (11), a connecting pipe (17) and a fan (19), wherein the stepping motor (11) is fixedly installed on the outer wall of the cross beam (4), the connecting pipe (17) is fixedly installed on the outer wall of the dyeing box (2) and communicated with the inside of the dyeing box, the fan (19) is fixedly installed on the outer wall of the main rod (3), one end of the connecting pipe (17) far away from the dyeing box (2) is fixedly connected with a guide plate (18), a lead screw (12) is fixedly installed on an output shaft of the stepping motor (11), the outer side of the lead screw (12) is in threaded connection with a guide block (13), one side of the guide block (13) far away from the cross beam (4) is fixedly installed with a hydraulic rod (5), the hydraulic rod (5) is close to the same side of the guide block (13) and is fixedly connected with a sliding seat (15), the sliding seat (15) is in the inner side of the cross beam (4), fixed mounting has fixed plate (6) on the output of hydraulic stem (5), the downside fixed mounting of fixed plate (6) has swivel bearing (7), the downside of swivel bearing (7) is rotated and is connected with axostylus axostyle (8), downside fixedly connected with roof (9) of axostylus axostyle (8), the downside fixedly connected with of roof (9) extends to dyeing roller (10) of dyeing case (2) inboard.

2. The environment-friendly energy-saving dyeing machine as claimed in claim 1, characterized in that: one end, far away from the stepping motor (11), of the screw rod (12) is rotatably connected with a fixing rod (14), the fixing rod (14) is fixedly installed on the outer wall of the cross beam (4), and the screw rod (12) is rotatably connected to the outer side of the cross beam (4) through the fixing rod (14) and the stepping motor (11).

3. The environment-friendly energy-saving dyeing machine as claimed in claim 1, characterized in that: the inner side of the cross beam (4) is provided with a movable groove (16), the sliding seat (15) is located on the inner side of the movable groove (16), and the sliding seat (15) is matched with the movable groove (16).

4. The environment-friendly energy-saving dyeing machine as claimed in claim 1, characterized in that: the angle of the guide plate (18) is inclined, and the guide plate (18) is communicated with the inside of the dye box (2) through a connecting pipe (17).

5. The environment-friendly energy-saving dyeing machine as claimed in claim 1, characterized in that: the outer side of the shaft lever (8) is provided with a rotating device, the rotating device comprises a speed reducing motor (20) fixedly mounted on the lower side of the fixing plate (6), a flat gear (21) is fixedly mounted on an output shaft of the speed reducing motor (20), an annular tooth groove matched with the flat gear (21) is formed in the outer wall of the shaft lever (8), and the flat gear (21) is meshed with the outer side of the annular tooth groove.

6. The environment-friendly energy-saving dyeing machine as claimed in claim 1, characterized in that: the appearance of dye box (2) is cylindricly, the downside fixed mounting of roof (9) has baffle (24), the appearance of baffle (24) is the ring form, the external diameter of baffle (24) and the internal diameter looks adaptation of dye box (2).

7. The environment-friendly energy-saving dyeing machine as claimed in claim 1, characterized in that: the inboard of dye box (2) is provided with rabbling mechanism, rabbling mechanism is including rotating stirring leaf (23) of connecting on dye box (2) inner wall, fixed mounting has three phase motor (22) on the outer wall of dye box (2), the output shaft of three phase motor (22) and the outside fixed connection of stirring leaf (23).

8. The environment-friendly energy-saving dyeing machine according to claim 7, characterized in that: the number of three-phase motor (22) and stirring leaf (23) all sets up to two, two stirring leaf (23) are located the left and right sides of dyeing roller (10) respectively.