CN217452080U - Quick demoulding mould is used in machine part processing - Google Patents
Quick demoulding mould is used in machine part processing Download PDFInfo
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Abstract
本实用新型公开了一种机械配件加工用快速脱模模具,涉及压铸模具技术领域。上述一种机械配件加工用快速脱模模具,包括模具本体以及顶料机构、固定结构、四个封堵结构、风冷结构。模具本体包括定模具和活动设置在定模具上的动模具。固定结构包括四个T型安装柱和固定安装在四个T型安装柱底端之间的托板。每个封堵结构包括多个散热喇叭槽、多个封堵柱、多个封堵圆台、推板和液压杆,本实用新型通过灵活改变模具本体成型腔外连通的通断,在可靠的提高待冷却成型机械配件外接触面积下,冷风可加快携带待冷却成型机械配件热源上流动,以降低待冷却成型机械配件冷却时长满足待冷却成型机械配件生产效率的提升。
The utility model discloses a rapid demoulding mold for machining mechanical parts, which relates to the technical field of die-casting molds. The above-mentioned quick demoulding mold for machining mechanical parts includes a mold body, an ejector mechanism, a fixed structure, four blocking structures, and an air cooling structure. The mold body includes a fixed mold and a movable mold movably arranged on the fixed mold. The fixed structure includes four T-shaped installation posts and a support plate fixedly installed between the bottom ends of the four T-shaped installation posts. Each blocking structure includes a plurality of radiating horn grooves, a plurality of blocking columns, a plurality of blocking circular platforms, a push plate and a hydraulic rod. The utility model can flexibly change the on-off of the communication outside the molding cavity of the mold body, thereby improving the reliability of Under the outer contact area of the cooling molding machine parts, the cold air can speed up the flow of the heat source carrying the cooling molding machine parts, so as to reduce the cooling time of the cooling molding machine parts and improve the production efficiency of the cooling molding machine parts.
Description
技术领域technical field
本实用新型涉及压铸模具技术领域,具体为一种机械配件加工用快速脱模模具。The utility model relates to the technical field of die-casting moulds, in particular to a quick-release mould for machining mechanical parts.
背景技术Background technique
模具在工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种工具。简而言之,模具是用来制作成型物品的工具。机械配件在加工时常需使用到压铸模具来成型制造,压铸是指将金属液体在高压、高速条件下填充模具型腔,并在高压下冷却成型的铸造方法,是铸造工艺中应用最广、发展速度最快的金属热加工成形工艺方法之一。Molds are various tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging molding, smelting, stamping and other methods. Simply put, a mold is a tool used to make a shaped item. Die-casting molds are often used in the processing of mechanical parts. Die-casting refers to the casting method of filling the mold cavity with metal liquid under high pressure and high speed, and cooling and forming under high pressure. It is the most widely used and developed casting method in the casting process. One of the fastest metal hot forming process methods.
目前,机械配件通过模具(动模具与定模具)进行压铸加工后,常采用顶针来实现机械压铸配件的顶料,为了防止机械压铸配件顶出发生变形,常需等待机械压铸配件自然冷却后才可顶出脱模,因自然冷却的过程消耗了过多的时长,严重影响到机械压铸配件的生产效率。At present, after the mechanical parts are die-casted through the mold (moving mold and fixed mold), the ejector needle is often used to realize the ejection of the mechanical die-casting parts. In order to prevent the mechanical die-casting parts from being ejected and deformed, it is often necessary to wait for the mechanical die-casting parts. It can be ejected and demolded, because the natural cooling process consumes too much time, which seriously affects the production efficiency of mechanical die-casting parts.
为了解决上述问题,我们对此做出改进,提出了一种机械配件加工用快速脱模模具。In order to solve the above problems, we have made improvements and proposed a rapid release mold for machining mechanical parts.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions:
本实用新型提供了一种机械配件加工用快速脱模模具,包括模具本体和用于所述模具本体脱模的顶料机构,所述模具本体包括定模具和活动设置在所述定模具上的动模具;The utility model provides a rapid demoulding mold for machining mechanical parts, which comprises a mold body and an ejector mechanism for demoulding the mold body, wherein the mold body comprises a fixed mold and a movable mold arranged on the fixed mold. moving mold;
所述模具还包括:The mold also includes:
固定结构,其固定安装在所述定模具的底部;所述固定结构包括四个T型安装柱和固定安装在四个所述T型安装柱底端之间的托板;a fixing structure, which is fixedly installed on the bottom of the fixed mold; the fixing structure includes four T-shaped mounting posts and a pallet fixedly installed between the bottom ends of the four T-shaped mounting posts;
四个封堵结构,其等距设置在所述定模具四周的侧面位置;每个所述封堵结构包括贯穿开设在所述定模具侧面的多个散热喇叭槽、活动设置在每个所述散热喇叭槽中的封堵柱、固定安装在每个所述封堵柱背向所述定模具一端的封堵圆台、固定安装在多个所述封堵圆台之间的推板和固定安装在所述推板背向所述定模具一侧的液压杆;以及Four blocking structures, which are equidistantly arranged at the side positions around the fixed mold; The blocking column in the heat dissipation horn groove, the blocking circular platform fixedly installed at one end of each blocking column facing away from the fixed die, the push plate fixedly installed between the plurality of the blocking circular platforms, and the a hydraulic rod on the side of the push plate facing away from the stationary mold; and
设置在所述模具本体正下方位置用于吹冷风的风冷结构。The air-cooling structure is arranged at the position just below the mold body for blowing cold air.
作为本实用新型的一种优选技术方案,所述顶料机构包括顶料气缸、固定安装在所述顶料气缸顶部输出端的顶料板和固定安装在所述顶料板上表面的多个顶针;布设在顶料板上的多个顶针均活动贯穿所述定模具的下表面。As a preferred technical solution of the present invention, the ejector mechanism includes an ejector cylinder, an ejector plate fixedly installed on the top output end of the ejector cylinder, and a plurality of ejector pins fixedly installed on the upper surface of the ejector plate ; A plurality of ejector pins arranged on the ejector plate are movable through the lower surface of the fixed mold.
作为本实用新型的一种优选技术方案,所述顶料气缸固定安装在所述托板的上表面。As a preferred technical solution of the present invention, the ejector cylinder is fixedly installed on the upper surface of the support plate.
作为本实用新型的一种优选技术方案,所述动模具的上表面固定贯穿有浇口套。As a preferred technical solution of the present invention, a sprue sleeve is fixedly penetrated through the upper surface of the movable mold.
作为本实用新型的一种优选技术方案,所述动模具的下沿四周固定安装有定位柱,所述定模具的上沿开设有与所述定位柱相适配的定位槽,所述定位柱与所述定位槽活动插接。As a preferred technical solution of the present invention, a positioning column is fixedly installed around the lower edge of the movable mold, and a positioning groove adapted to the positioning column is opened on the upper edge of the fixed mold. It is movably plugged with the positioning slot.
作为本实用新型的一种优选技术方案,所述封堵柱、所述封堵圆台的尺寸均与所述散热喇叭槽的尺寸相适配,所述封堵柱与所述封堵圆台均活动紧密配合在所述散热喇叭槽中;所述散热喇叭槽与所述定模具的成型腔相连通。As a preferred technical solution of the present invention, the size of the blocking column and the blocking circular trough are all matched with the size of the heat dissipation horn slot, and both the blocking column and the blocking circular trough are movable. The heat dissipation horn groove is tightly fitted in the heat dissipation horn groove; the heat dissipation horn groove is communicated with the forming cavity of the fixed mold.
作为本实用新型的一种优选技术方案,所述风冷结构包括冷风机和固定架设在所述冷风机输风口位置的散流器;所述散流器输风朝向对应在所述定模具正上方位置处。As a preferred technical solution of the present invention, the air-cooling structure includes a cooling fan and a diffuser fixedly erected at the position of the air inlet of the cooling fan; at the upper position.
本实用新型的有益效果是:通过灵活改变模具本体成型腔外连通的通断,在可靠的提高待冷却成型机械配件外接触面积下,冷风可加快携带待冷却成型机械配件热源上流动,以降低待冷却成型机械配件冷却时长满足待冷却成型机械配件生产效率的提升。The beneficial effect of the utility model is: by flexibly changing the on-off of the external communication of the molding cavity of the mold body, under the reliable increase of the external contact area of the molding machine parts to be cooled, the cold air can speed up the flow of the heat source carrying the molding machine parts to be cooled, so as to reduce the The cooling time of the to-be-cooled forming machine parts is sufficient to improve the production efficiency of the to-be-cooled forming machine parts.
本实用新型通过封堵结构与风冷结构协同配合下,封堵结构可有效增大模具本体中待冷却成型机械配件的散热面积,在满足待冷却成型机械配件高温热源全面的流通下,配合基于模具本体正下方上吹风设置的风冷结构,冷风可加快携带待冷却成型机械配件热源上流动,故有效提高了待冷却成型机械配件的冷却效率。In the utility model, through the cooperation of the blocking structure and the air-cooling structure, the blocking structure can effectively increase the heat dissipation area of the molding machine parts to be cooled in the mold body. The air-cooling structure with the upward blowing set directly under the mold body, the cold air can speed up the flow of the heat source carrying the molding machine parts to be cooled, so the cooling efficiency of the molding machine parts to be cooled is effectively improved.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是本实用新型一种机械配件加工用快速脱模模具的结构示意图;Fig. 1 is the structural representation of a kind of quick demoulding mold for machining of mechanical parts of the present utility model;
图2是本实用新型图1中一个顶料气缸的打开图;Fig. 2 is the open view of a top material cylinder in Fig. 1 of the present utility model;
图3是本实用新型图2中定模具的平面透视图;Fig. 3 is the plane perspective view of the fixed mold in Fig. 2 of the present utility model;
图4是本实用新型图2中A部放大图;Fig. 4 is an enlarged view of part A in Fig. 2 of the present utility model;
图5是本实用新型图2中模具本体的开模图;Fig. 5 is the mold opening diagram of the mold body in Fig. 2 of the present utility model;
图6是本实用新型图5中封堵柱的结构示意图。FIG. 6 is a schematic structural diagram of the plugging column in FIG. 5 of the present invention.
图中:1、模具本体;11、定模具;12、动模具;2、顶料机构;21、顶料气缸;22、顶料板;23、顶针;3、固定结构;31、T型安装柱;32、托板;4、封堵结构;41、散热喇叭槽;42、封堵柱;43、封堵圆台;44、推板;45、液压杆;5、风冷结构;51、冷风机;52、散流器;6、浇口套;7、定位柱;71、定位槽。In the figure: 1. Mold body; 11. Fixed mold; 12. Moving mold; 2. Ejector mechanism; 21. Ejector cylinder; 22. Ejector plate; 23. Thimble; 3. Fixed structure; 31. T-shaped installation Column; 32. Supporting plate; 4. Blocking structure; 41. Cooling horn slot; 42. Blocking column; 43. Blocking round table; 44. Push plate; 45. Hydraulic rod; 5. Air-cooled structure; 51. Cold air machine; 52, diffuser; 6, gate sleeve; 7, positioning column; 71, positioning groove.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, but not to limit the present utility model.
本实施例This embodiment
其中如图1-6所示,本实施例公开了一种机械配件加工用快速脱模模具,包括模具本体1和用于模具本体1脱模的顶料机构2;As shown in Figures 1-6, the present embodiment discloses a rapid demoulding mold for machining mechanical parts, including a
上述一种机械配件加工用快速脱模模具还包括固定结构3、四个封堵结构4以及风冷结构5。The above-mentioned quick-release mold for machining mechanical parts further includes a fixing structure 3 , four blocking
其中如图1-4所示,模具本体1包括定模具11和活动设置在定模具11上的动模具12;As shown in Figures 1-4, the
动模具12的上表面固定贯穿有浇口套6;The upper surface of the
动模具12的下沿四周固定安装有定位柱7,定模具11的上沿开设有与定位柱7相适配的定位槽71,定位柱7与定位槽71活动插接;定位柱7与定位槽71的插接配合下,可提高模具本体1闭模定位的稳定度。A positioning column 7 is fixedly installed around the lower edge of the
具体地,在使用模具本体1时,可将模具本体1的动模具12安装至压铸机上,使动模具12合模在定模具11上,在将熔融的金属液体通过注入浇口套6,通过压铸机的冲头将金属液体压入模具本体1密封成型腔中,即可完成机械配件的定型。Specifically, when the
其中,固定结构3固定安装在定模具11的底部;固定结构3包括四个T型安装柱31和固定安装在四个T型安装柱31底端之间的托板32;The fixed structure 3 is fixedly installed on the bottom of the fixed
顶料机构2包括顶料气缸21、固定安装在顶料气缸21顶部输出端的顶料板22和固定安装在顶料板22上表面的多个顶针23;布设在顶料板22上的多个顶针23均活动贯穿定模具11的下表面;The
顶料气缸21固定安装在托板32的上表面,The
具体地,通过将固定结构3中的T型安装柱31的延伸端合理固定安装在压铸机区域,由托板32提供顶料机构2位置的支撑下,待模具本体1中机械配件成型冷却后,通过启动顶料气缸21,其通过顶料板22推动顶针23对定模具11型腔中的机械配件压铸件进行顶出,以完成机械配件压铸件的脱模。Specifically, the extension end of the T-shaped mounting
其中如图5-6所示,四个封堵结构4等距设置在定模具11四周的侧面位置;每个封堵结构4包括贯穿开设在定模具11侧面的多个散热喇叭槽41、活动设置在每个散热喇叭槽41中的封堵柱42、固定安装在每个封堵柱42背向定模具11一端的封堵圆台43、固定安装在多个封堵圆台43之间的推板44和固定安装在推板44背向定模具11一侧的液压杆45;本实施例中散热喇叭槽41的设置,其通过与封堵柱42、封堵圆台43紧密插接的配合下,可有效对定模具11的成型腔进行灵活封堵,以满足后续对机械配件压铸件冷却提供全面的散热通道;As shown in Figures 5-6, four blocking
封堵柱42、封堵圆台43的尺寸均与散热喇叭槽41的尺寸相适配,封堵柱42与封堵圆台43均活动紧密配合在散热喇叭槽41中;封堵柱42与封堵圆台43对散热喇叭槽41的封堵状态下,可提供定模具11成型腔的密封性。The size of the blocking
散热喇叭槽41与定模具11的成型腔相连通。The heat
具体地,首先需将液压杆45合理固定安装在压铸机的区域中,在模具本体1中机械配件压铸成型后,需对机械配件进行冷却处理时此时封堵柱42与封堵圆台43均紧密设置在散热喇叭槽41中,启动液压杆45,其通过牵引推板44远离定模具11的一侧运动,使得封堵柱42与封堵圆台43脱出散热喇叭槽41,此时基于在定模具11中的机械配件可增大与外界的接触面积,以便后续通过散热喇叭槽41对机械配件的热源进行流动带走。Specifically, first, the
其中,风冷结构5设置在模具本体1正下方位置;风冷结构5用于吹冷风;风冷结构5包括冷风机51和固定架设在冷风机51输风口位置的散流器52;风冷结构5在本实施例中使用时,需将风冷结构5合理设置在压铸机的加工区域,且对应在模具本体1的正下方,以保障风冷结构5冷风上吹时与模具本体1的外侧相对应;Among them, the air-
散流器52输风朝向对应在定模具11正上方位置处;散流器52可提高冷风机51吹风的均匀性。The air supply direction of the
具体地,在模具本体1中机械配件压铸完成后,且散热喇叭槽41处于未封堵状态时,通过冷风机51制冷吹冷风,其吹出的冷风可由散流器52均匀向上的分布流通,此时机械配件压铸件的热源可通过散热喇叭槽41充分与外界全面接触(此时定模具11的上开口以及散热喇叭槽41均可作为散热用通道),在冷风上流动的效果下,冷风可有效携带机械配件压铸件上的热源向上流动,以加快机械配件压铸件热源冷却的效率。Specifically, after the die-casting of the mechanical parts in the
综上,本实施例的一种机械配件加工用快速脱模模具,相较于当下压铸模具而言,具有如下优点:本实施例的一种机械配件加工用快速脱模模具,通过灵活改变模具本体1成型腔外连通的通断,在可靠提高待冷却成型机械配件外接触面积下,冷风可加快携带待冷却成型机械配件热源上流动,以降低待冷却成型机械配件冷却时长满足待冷却成型机械配件生产效率的提升。To sum up, compared with the current die-casting mold, the quick-release mold for machining mechanical parts of this embodiment has the following advantages: the quick-release mold for machining mechanical parts of this embodiment can flexibly change the mold by flexibly changing the mold. The on-off of the external communication of the molding cavity of the
在本实用新型的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (7)
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