CN217442018U - A ZL29 Filter Rod Forming Machine Refrigeration System Water Circulation Detection Device - Google Patents

A ZL29 Filter Rod Forming Machine Refrigeration System Water Circulation Detection Device Download PDF

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CN217442018U
CN217442018U CN202221261356.7U CN202221261356U CN217442018U CN 217442018 U CN217442018 U CN 217442018U CN 202221261356 U CN202221261356 U CN 202221261356U CN 217442018 U CN217442018 U CN 217442018U
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contactor
forming machine
filter rod
rod forming
water flow
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桂圆
陈天丽
赵帅荣
施克强
林云飞
吴复斌
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China Tobacco Hubei Industrial Co Ltd
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Abstract

本实用新型公开了一种ZL29型滤棒成型机制冷系统水循环检测装置,包括ZL29型滤棒成型机、制冷装置、靶片式水流开关传感器,所述靶片式水流开关传感器安装在所述ZL29型滤棒成型机的开松机水热交换器的出水管上,所述靶片式水流开关传感器的弹簧片的上端连接继电器触点,弹簧片摆动激发了继电器使其闭合或断开。本实用新型实时检查水热交换器的出水管有无水流。因为传感器发出是开关量信号,所以可直接用此信号来接通和关断相应的接触器,也可将此信号并入相应的PLC信号输入模块上,从而达到停机效果,并有相应停机信息。

Figure 202221261356

The utility model discloses a water circulation detection device for a refrigeration system of a ZL29 filter rod forming machine, comprising a ZL29 type filter rod forming machine, a refrigeration device, and a target piece type water flow switch sensor. The target piece type water flow switch sensor is installed on the ZL29 On the outlet pipe of the water heat exchanger of the opener of the type filter rod forming machine, the upper end of the spring piece of the target water flow switch sensor is connected to the relay contact, and the swing of the spring piece excites the relay to close or open it. The utility model checks whether there is water flow in the water outlet pipe of the water heat exchanger in real time. Because the sensor sends a switch signal, this signal can be directly used to turn on and off the corresponding contactor, and this signal can also be incorporated into the corresponding PLC signal input module, so as to achieve the shutdown effect and have corresponding shutdown information. .

Figure 202221261356

Description

一种ZL29型滤棒成型机制冷系统水循环检测装置A ZL29 Filter Rod Forming Machine Refrigeration System Water Circulation Detection Device

技术领域technical field

本实用新型涉及卷烟机械设备技术领域,具体涉及一种ZL29型滤棒成型机制冷系统水循环检测装置。The utility model relates to the technical field of cigarette machinery and equipment, in particular to a water circulation detection device for a refrigeration system of a ZL29 filter rod forming machine.

背景技术Background technique

在当前卷烟行业的卷烟成型机中,ZL29型滤棒成型机由3个冷却循环回路组成,冷却装置对YL19丝束开松加胶机和YL29滤棒成型机的配电箱、烟枪上部和烟枪下部、YL29滤棒成型机的各个驱动装置和齿轮传动装置进行冷却。热量通过冷却水传递至机器内部的水热交换器,并从该处传递至外部循环回路中。目前卷包车间为两班制生产,夜班停产保养,在中班收尾保养时,操作人员会手动关闭制冷循环水阀和人机界面上的“冷却装置”按钮,确保整个制冷系统停止运行。但在实际操作中,操作人员关闭了制冷水阀,却并未按下“冷却装置”按钮,这会造成整个循环水在静止状态下干烧,从而导致制冷机E73损坏,此类故障的解决方法也只有更换制冷机,因为制冷机的拆卸安装过程比较复杂,需要投入大量人力和时间,且制冷机较为昂贵,所以增加了设备的维修费用和降低了维修效率。Among the current cigarette forming machines in the cigarette industry, the ZL29 filter rod forming machine consists of 3 cooling circulation loops. The lower part of the bong, each drive device and gear transmission device of the YL29 filter rod forming machine are cooled. The heat is transferred via the cooling water to the water heat exchanger inside the machine and from there to the external circulation loop. At present, the wrapping workshop is produced in two shifts, and the night shift is suspended for maintenance. When the middle shift is finished for maintenance, the operator will manually close the refrigeration circulating water valve and the "cooling device" button on the man-machine interface to ensure that the entire refrigeration system stops running. However, in actual operation, the operator closed the cooling water valve, but did not press the "cooling device" button, which would cause the entire circulating water to dry in a static state, resulting in damage to the refrigerator E73. The only method is to replace the refrigerator, because the disassembly and installation process of the refrigerator is complicated, requires a lot of manpower and time, and the refrigerator is relatively expensive, so the maintenance cost of the equipment is increased and the maintenance efficiency is reduced.

实用新型内容Utility model content

本实用新型所要解决的问题是提供一种ZL29型滤棒成型机制冷系统水循环检测装置,消除因为循环水干烧的现象,而导致制冷机损坏的故障。The problem to be solved by the utility model is to provide a water circulation detection device for the refrigeration system of the ZL29 filter rod forming machine, which can eliminate the failure of the refrigerating machine being damaged due to the phenomenon of dry burning of the circulating water.

本实用新型为了解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model in order to solve its technical problem is:

一种ZL29型滤棒成型机制冷系统水循环检测装置,包括ZL29型滤棒成型机、制冷装置、靶片式水流开关传感器,所述靶片式水流开关传感器安装在所述ZL29型滤棒成型机的开松机水热交换器的出水管上,所述靶片式水流开关传感器的弹簧片的上端连接继电器触点,弹簧片摆动激发了继电器使其闭合或断开。A ZL29 type filter rod forming machine refrigeration system water circulation detection device, including the ZL29 type filter rod forming machine, a refrigeration device, and a target piece type water flow switch sensor, and the target piece type water flow switch sensor is installed in the ZL29 type filter rod forming machine. On the water outlet pipe of the water heat exchanger of the opener, the upper end of the spring sheet of the target-type water flow switch sensor is connected to the relay contact, and the swing of the spring sheet excites the relay to close or open it.

作为本实用新型的进一步改进,所述靶片式水流开关传感器设有三个连接端子,分别为常闭触点2、常开触点3以及公共端COM。As a further improvement of the present invention, the target piece type water flow switch sensor is provided with three connection terminals, which are a normally closed contact 2, a normally open contact 3 and a common terminal COM.

作为本实用新型的进一步改进,所述公共端COM接电柜正电压;常闭触点2接到接触器K0的直流线圈上面,用来控制接触器K0的吸合或关断,同时常闭触点2连接到接触器K0.1的常开触点上,接触器K0.1常开触点连接到PLC开关量输入模块A320-A10的5脚,即I.1输入点,此输入点为故障信号输入点,在机器正常运行时I.1高电平有效,继电器K0.1线圈失电,则K0.1常开触点断开,I.1变为低电平。As a further improvement of the utility model, the common terminal COM is connected to the positive voltage of the electric cabinet; the normally closed contact 2 is connected to the DC coil of the contactor K0, and is used to control the pull-in or off of the contactor K0, and at the same time the normally closed Contact 2 is connected to the normally open contact of the contactor K0.1, and the normally open contact of the contactor K0.1 is connected to the 5th pin of the PLC digital input module A320-A10, that is, the I.1 input point, this input point It is the input point of the fault signal. When the machine is running normally, the high level of I.1 is valid, and the coil of the relay K0.1 is de-energized, then the normally open contact of K0.1 is disconnected, and I.1 becomes the low level.

作为本实用新型的进一步改进,所述制冷装置包括压缩电机M1、压缩电机空开Q1、压缩电机接触器K1、泵电机M2、泵电机空开Q2、泵电机接触器K2,其中制冷装置动力进线依次连接制冷装置外部的空气开关Q91、接触器K0然后分别连接和制冷装置内部压缩电机M1、压缩电机空开Q1、压缩电机接触器K1和泵电机M2、泵电机空开Q2、泵电机接触器K2,所述接触器K0安装在制冷装置外部用来吸合或关断制冷装置电机。As a further improvement of the present invention, the refrigeration device includes a compression motor M1, a compression motor air switch Q1, a compression motor contactor K1, a pump motor M2, a pump motor air switch Q2, and a pump motor contactor K2, wherein the refrigeration device power input The wires are connected to the air switch Q91 and contactor K0 outside the refrigeration device in turn, and then respectively connected to the compressor motor M1, the compressor motor air switch Q1, the compressor motor contactor K1, the pump motor M2, the pump motor air switch Q2, and the pump motor contactor inside the refrigeration device. A contactor K2, the contactor K0 is installed outside the refrigerating device to pull in or turn off the motor of the refrigerating device.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:

本实用新型在ZL29型滤棒成型机的AF开松机水热交换器的出水管安装一个靶片式水流开关传感器,实时检查水热交换器的出水管有无水流。因为传感器发出是开关量信号,所以可直接用此信号来接通和关断相应的接触器,也可将此信号并入相应的PLC信号输入模块上,从而达到停机效果,并有相应停机信息。The utility model installs a target piece type water flow switch sensor on the water outlet pipe of the water heat exchanger of the AF opener of the ZL29 filter rod forming machine, and checks whether there is water flow in the water outlet pipe of the water heat exchanger in real time. Because the sensor sends a switch signal, this signal can be directly used to turn on and off the corresponding contactor, and this signal can also be incorporated into the corresponding PLC signal input module, so as to achieve the shutdown effect and have corresponding shutdown information. .

附图说明Description of drawings

图1是靶片式水流开关传感器的安装位置;Figure 1 is the installation position of the target water flow switch sensor;

图2是水流开关检测接线的电气原理图 ;Figure 2 is an electrical schematic diagram of the water flow switch detection wiring;

图3为改造的制冷装置回路。Figure 3 shows the modified refrigeration unit circuit.

具体实施方式Detailed ways

以下结合附图,对本实用新型的较佳实施例作详细说明。The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

如图1所示,ZL29型滤棒成型机的AF开松机水热交换器安装一个水流开关传感器,检测器采用一种带流向杆靶片式水流开关传感器,检测器安装在水流交换器的出水管。As shown in Figure 1, the AF opener water heat exchanger of the ZL29 filter rod forming machine is equipped with a water flow switch sensor, and the detector adopts a water flow switch sensor with a flow direction rod target plate. outlet pipe.

如图2所示,取ZL29型滤棒成型机的KDF电柜的直流24V正电压接到靶片式水流开关传感器内部的公共端COM端上,常闭触点2接到接触器K0的直流线圈上面,用来控制接触器K0的吸合或关断,同时常闭触点2连接到接触器K0.1的常开触点上,接触器K0.1常开触点连接到PLC开关量输入模块A320-A10的5脚,即I.1输入点,此输入点为故障信号输入点,在机器正常运行时I.1高电平有效,当出水管无水流动时,水流开关检测的常闭触点2断开,继电器K0.1线圈失电,则K0.1常开触点断开,I.1变为低电平,工控机报“KDF内置水冷却系统,E73”,。其中,接触器K0控制整个E73的运行和关断,E73为冷却装置。As shown in Figure 2, take the DC 24V positive voltage of the KDF electric cabinet of the ZL29 filter rod forming machine and connect it to the common terminal COM terminal inside the target water flow switch sensor, and the normally closed contact 2 is connected to the DC of the contactor K0 On the coil, it is used to control the pull-in or turn-off of the contactor K0. At the same time, the normally closed contact 2 is connected to the normally open contact of the contactor K0.1, and the normally open contact of the contactor K0.1 is connected to the PLC switch The 5th pin of input module A320-A10 is the I.1 input point. This input point is the fault signal input point. When the machine is running normally, the high level of I.1 is valid. When there is no water flowing in the outlet pipe, the water flow switch detects the When the normally closed contact 2 is disconnected and the coil of the relay K0.1 is de-energized, the normally open contact of K0.1 is disconnected, I.1 becomes low level, and the industrial computer reports "KDF built-in water cooling system, E73". Among them, the contactor K0 controls the operation and shutdown of the entire E73, and E73 is the cooling device.

如图3所示,制冷装置包括压缩电机M1、压缩电机空开Q1、压缩电机接触器K1、泵电机M2、泵电机空开Q2、泵电机接触器K2,其中制冷装置动力进线依次连接制冷装置外部的空气开关Q91、接触器K0然后分别连接和制冷装置内部压缩电机M1、压缩电机空开Q1、压缩电机接触器K1和泵电机M2、泵电机空开Q2、泵电机接触器K2,所述接触器K0安装在制冷装置外部用来吸合或关断制冷装置电机。同时K0失电,在制冷装置E73进线下端增加的接触器K0断开连接,则制冷装置的压缩电机M1、冷却液泵电机M2停止工作。As shown in Figure 3, the refrigeration device includes a compression motor M1, a compressor motor air switch Q1, a compression motor contactor K1, a pump motor M2, a pump motor air switch Q2, and a pump motor contactor K2, wherein the power inlet line of the refrigeration device is connected to the refrigeration device in sequence. The air switch Q91 and contactor K0 outside the device are then respectively connected to the compressor motor M1, the compressor motor air switch Q1, the compressor motor contactor K1 and the pump motor M2, the pump motor air switch Q2, and the pump motor contactor K2 inside the refrigeration device. The contactor K0 is installed outside the refrigerating device to pull in or turn off the motor of the refrigerating device. At the same time, K0 loses power, and the contactor K0 added at the lower end of the incoming line of the refrigeration device E73 is disconnected, and the compressor motor M1 and the coolant pump motor M2 of the refrigeration device stop working.

Claims (4)

1.一种ZL29型滤棒成型机制冷系统水循环检测装置,其特征在于:包括ZL29型滤棒成型机、制冷装置、靶片式水流开关传感器,所述靶片式水流开关传感器安装在所述ZL29型滤棒成型机的开松机水热交换器的出水管上,所述靶片式水流开关传感器的弹簧片的上端连接继电器触点,弹簧片摆动激发了继电器使其闭合或断开。1. a ZL29 type filter rod forming machine refrigeration system water circulation detection device, it is characterized in that: comprise ZL29 type filter rod forming machine, refrigerating device, target piece type water flow switch sensor, and described target piece type water flow switch sensor is installed in the described On the outlet pipe of the water heat exchanger of the opener of the ZL29 filter rod forming machine, the upper end of the spring piece of the target water flow switch sensor is connected to the relay contact, and the swing of the spring piece excites the relay to close or open it. 2.根据权利要求1所述的一种ZL29型滤棒成型机制冷系统水循环检测装置,其特征在于:所述靶片式水流开关传感器设有三个连接端子,分别为常闭触点2、常开触点3以及公共端COM。2. A kind of ZL29 type filter rod forming machine refrigeration system water circulation detection device according to claim 1, it is characterized in that: described target piece type water flow switch sensor is provided with three connection terminals, which are normally closed contacts 2, normally Open contact 3 and common terminal COM. 3.根据权利要求2所述的一种ZL29型滤棒成型机制冷系统水循环检测装置,其特征在于:所述公共端COM接电柜正电压;常闭触点2接到接触器K0的直流线圈上面,用来控制接触器K0的吸合或关断,同时常闭触点2连接到接触器K0.1的常开触点上,接触器K0.1常开触点连接到PLC开关量输入模块A320-A10的5脚,即I.1输入点,此输入点为故障信号输入点,在机器正常运行时I.1高电平有效,继电器K0.1线圈失电,则K0.1常开触点断开,I.1变为低电平。3. A kind of ZL29 type filter rod forming machine refrigeration system water circulation detection device according to claim 2, it is characterized in that: described common terminal COM is connected to the positive voltage of electric cabinet; normally closed contact 2 is connected to the direct current of contactor K0 On the coil, it is used to control the pull-in or turn-off of the contactor K0. At the same time, the normally closed contact 2 is connected to the normally open contact of the contactor K0.1, and the normally open contact of the contactor K0.1 is connected to the PLC switch Pin 5 of input module A320-A10 is the input point of I.1. This input point is the input point of the fault signal. When the machine is running normally, the high level of I.1 is valid, and the coil of the relay K0.1 is de-energized. The normally open contact is disconnected, and I.1 becomes low level. 4.根据权利要求3所述的一种ZL29型滤棒成型机制冷系统水循环检测装置,其特征在于:所述制冷装置包括压缩电机M1、压缩电机空开Q1、压缩电机接触器K1、泵电机M2、泵电机空开Q2、泵电机接触器K2,其中制冷装置动力进线依次连接制冷装置外部的空气开关Q91、接触器K0然后分别连接和制冷装置内部压缩电机M1、压缩电机空开Q1、压缩电机接触器K1和泵电机M2、泵电机空开Q2、泵电机接触器K2,所述接触器K0安装在制冷装置外部用来吸合或关断制冷装置电机。4. A ZL29 type filter rod forming machine refrigeration system water cycle detection device according to claim 3, characterized in that: the refrigeration device comprises a compression motor M1, a compression motor air switch Q1, a compression motor contactor K1, a pump motor M2, pump motor air switch Q2, pump motor contactor K2, wherein the power inlet line of the refrigeration unit is sequentially connected to the air switch Q91 and contactor K0 outside the refrigeration unit, and then connected to the internal compression motor M1 of the refrigeration unit, the compressor motor air switch Q1, The compressor motor contactor K1 and the pump motor M2, the pump motor air switch Q2, and the pump motor contactor K2, the contactor K0 is installed outside the refrigerating device to pull in or turn off the refrigerating device motor.
CN202221261356.7U 2022-05-25 2022-05-25 A ZL29 Filter Rod Forming Machine Refrigeration System Water Circulation Detection Device Active CN217442018U (en)

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