CN217431018U - Pre-filter for UF/RO system - Google Patents
Pre-filter for UF/RO system Download PDFInfo
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- 238000011045 prefiltration Methods 0.000 title claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 70
- 238000001914 filtration Methods 0.000 claims description 25
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 239000012535 impurity Substances 0.000 abstract description 20
- 238000004140 cleaning Methods 0.000 abstract description 8
- 230000009471 action Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 5
- 230000005484 gravity Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 10
- 239000010865 sewage Substances 0.000 description 7
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000000108 ultra-filtration Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及过滤器技术领域,具体为一种用于UF/RO系统前置过滤器。The utility model relates to the technical field of filters, in particular to a pre-filter used in a UF/RO system.
背景技术Background technique
UF/RO进水系统一般设置前过滤器,考虑进水连续性,过滤器一般采用“袋式”“转筒式”“布袋式”等各型过滤器,转筒式过滤器内一般设回转式转刷清除滤芯内壁杂质,一般从滤芯内部进水,通过滤网后外部出水,滤芯内部通过转动转刷清除截留在滤芯内壁的杂质,转刷外部连接电机减速机提供动力,通过电机驱动转刷实现杂质清理,滤芯进出水端安装压力表,通过压差信号反馈,驱动控制阀的自动开闭,实现过滤器的自动清理。The UF/RO water inlet system is generally equipped with a front filter. Considering the continuity of the water inlet, the filter generally adopts various types of filters such as "bag type", "drum type" and "bag type". The type rotating brush removes impurities on the inner wall of the filter element. Generally, water enters from the inside of the filter element, and after passing through the filter screen, water comes out from the outside. The inside of the filter element removes the impurities trapped on the inner wall of the filter element by rotating the rotating brush. The brush realizes the cleaning of impurities, and the pressure gauge is installed at the inlet and outlet ends of the filter element. Through the feedback of the differential pressure signal, the automatic opening and closing of the control valve is driven to realize the automatic cleaning of the filter.
现有过滤器虽然能实现过滤功能,但因结构设计原因不能保证过滤器长周期稳定运行,频繁出现堵塞、过水量小等各类故障,如:转刷清理不干净,滤芯经常堵塞,影响过水量,需要频繁人工干预清理,需要外加电气、自控系统才能实现定期清洗,过滤精度难以有效提高,针对大水量,过滤精度难以做到1mm以下,不能根据杂质的形状和重量实现梯级过滤,从而过水量和过滤效果难以保证。Although the existing filter can achieve the filtering function, it cannot guarantee the long-term stable operation of the filter due to structural design reasons, and various faults such as frequent blockage and small water flow occur, such as: the rotating brush is not cleaned properly, and the filter element is often blocked, which affects the filter. Water volume requires frequent manual intervention and cleaning, and requires external electrical and automatic control systems to achieve regular cleaning. It is difficult to effectively improve the filtration precision. For large water volumes, the filtration precision is difficult to achieve below 1mm. The amount of water and the filtering effect are difficult to guarantee.
因此,亟需一种用于UF/RO系统前置过滤器,用以解决频繁出现堵塞,过水量小,过滤精度不能提升,不能根据杂质形状和重量实现梯级过滤的问题。Therefore, there is an urgent need for a pre-filter for UF/RO system to solve the problems of frequent blockage, small water flow, inability to improve filtration accuracy, and inability to achieve cascade filtration according to the shape and weight of impurities.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供了一种用于UF/RO系统前置过滤器,具备防堵塞,过水量大,过滤精度提高,可以根据杂质形状和重量实现梯级过滤的优点,解决了上述背景技术中提到的频繁出现堵塞,过水量小,过滤精度不能提升,不能根据杂质形状和重量实现梯级过滤的问题。In view of the deficiencies of the prior art, the utility model provides a pre-filter for UF/RO system, which has the advantages of anti-clogging, large water flow, improved filtration precision, and can realize cascade filtration according to the shape and weight of impurities. The problems mentioned in the background art mentioned above are frequently blocked, the water flow is small, the filtration precision cannot be improved, and the step filtration cannot be realized according to the shape and weight of impurities.
(二)技术方案(2) Technical solutions
为实现上述目的,本实用新型提供如下技术方案,一种用于UF/RO系统前置过滤器,包括进水口,所述进水口内部设置有可动式螺旋,所述可动式螺旋外部设置有粗过滤器,所述粗过滤器外部设置有细过滤器,所述进水口两端设置有螺旋支撑座,所述进水口右端设置有排污阀,所述进水口右端外部开设有出水口,所述进水口外部设置有反冲泵,所述反冲泵两端设置有反冲管线,所述反冲管线两端分别固定于进水口外部与出水口外部。In order to achieve the above purpose, the present utility model provides the following technical solutions, a pre-filter for UF/RO system, comprising a water inlet, a movable screw is arranged inside the water inlet, and the movable screw is arranged outside. There is a coarse filter, a fine filter is arranged outside the coarse filter, a spiral support seat is arranged at both ends of the water inlet, a drain valve is arranged at the right end of the water inlet, and a water outlet is opened outside the right end of the water inlet, A backflushing pump is provided outside the water inlet, and a backflushing pipeline is provided at both ends of the backflushing pump, and the two ends of the backflushing pipeline are respectively fixed to the outside of the water inlet and the outside of the water outlet.
优选的,所述过滤器主要由三部分构成,最内层的转动螺旋,中层的固定滤芯,外层的过滤器外壳。Preferably, the filter is mainly composed of three parts, the innermost rotating screw, the middle fixed filter element, and the outer filter shell.
优选的,所述粗过滤器为与水流方向垂直的环形滤芯,所述细过滤器外层滤网为过滤精度提高一倍的网形滤网,两层滤网之间通过加强筋予以连接加固。Preferably, the coarse filter is an annular filter element that is perpendicular to the direction of water flow, the outer filter screen of the fine filter is a mesh-shaped filter screen whose filtration accuracy is doubled, and the two layers of the filter screen are connected and strengthened by reinforcing ribs. .
优选的,所述可动式螺旋螺旋为无轴结构,两端通过轴承支撑,材质采用铝合金或尼龙塑料等轻型材质,通过旋流叶片,在水力旋流作用下推动螺旋转动,在制作时需根据进水压力、处理水量确定螺旋的宽度,以保证螺旋的自转动,螺旋外援镶嵌弹性较大的毛刷,将附着在滤芯内层的颗粒物向尾端推进。Preferably, the movable helix has a shaftless structure, and both ends are supported by bearings, and the material is made of light materials such as aluminum alloy or nylon plastic. The width of the spiral should be determined according to the water inlet pressure and the amount of treated water to ensure the self-rotation of the spiral. The spiral is equipped with a brush with greater elasticity to push the particles attached to the inner layer of the filter element toward the end.
与现有技术相比,本实用新型提供了一种用于UF/RO系统前置过滤器,具备以下有益效果:Compared with the prior art, the utility model provides a pre-filter for UF/RO system, which has the following beneficial effects:
1、该用于UF/RO系统前置过滤器,通过自转式螺旋实现截留杂质的推送和排出,因杂质在浮力、重力及离心力的多重作用下,在过滤器内会呈现不同的位置形态,有利于杂质的过滤、收集及排出,环形+网形的双层滤芯结构实现过滤器的梯级过滤,有利于过滤精度、过滤周期和过水量的提高,污水旋流状态下杂质不易贴合在过水面上,可大大降低堵塞过水面情况的发生,滤芯清理快速便捷,若安装两台可实现一用一备,即使在堵塞的情况下也可实现快速切换,不必装置停运处理,可在现有的基础上快速实现改装升级,若现场安装位置足够,增加两台控制阀门、一台反洗泵、加装跨线,即可对过滤器进行升级,实现反洗功能,可进一步延长过滤器的清理周期。1. This pre-filter for UF/RO system realizes the push and discharge of retained impurities through the self-rotating screw. Due to the multiple effects of buoyancy, gravity and centrifugal force, impurities will appear in different positions in the filter. It is conducive to the filtration, collection and discharge of impurities. The double-layer filter element structure of ring + mesh realizes the cascade filtration of the filter, which is beneficial to the improvement of filtration precision, filtration cycle and water flow. In the state of sewage swirling, impurities are not easy to fit in the filter. On the water surface, the occurrence of blockage over the water surface can be greatly reduced, and the filter element can be cleaned quickly and conveniently. If two sets are installed, one can be used and the other can be used for standby. On the basis of some, the modification and upgrade can be quickly realized. If the site installation location is sufficient, the filter can be upgraded by adding two control valves, a backwash pump, and installing a cross-line, so as to realize the backwash function and further extend the filter. cleaning cycle.
2、该用于UF/RO系统前置过滤器,过滤器设计简单高效,可有效降低过滤器的制造成本,通过过滤器的内部设计,利用杂质的重力、浮力、离心力的作用,实现杂质的梯级过滤,有效延长过滤器的使用周期,水在旋流状态下,通过转动螺旋的清理作用,有效降低杂质堵塞过水面的情况发生,保证过水量,由于结构设计简单,可根据需要的过滤水量,对过滤器和滤芯直径进行调整。2. This pre-filter is used in UF/RO system. The filter design is simple and efficient, which can effectively reduce the manufacturing cost of the filter. Cascade filtration can effectively prolong the service life of the filter. When the water is in a swirling state, through the cleaning effect of the rotating screw, it can effectively reduce the occurrence of impurities blocking the water surface and ensure the water flow. Due to the simple structure design, the water can be filtered according to the required amount. , to adjust the filter and filter element diameters.
附图说明Description of drawings
图1为本实用新型主视结构示意图。FIG. 1 is a schematic view of the front structure of the utility model.
其中:1、进水口;2、可动式螺旋;3、细过滤器;4、粗过滤器;5、螺旋支撑座;6、排污阀;7、出水口;8、反冲泵;9、反冲管线。Among them: 1. Water inlet; 2. Movable screw; 3. Fine filter; 4. Coarse filter; 5. Screw support seat; 6. Drain valve; 7. Water outlet; 8. Backwash pump; 9. Backflush line.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1,一种用于UF/RO系统前置过滤器,包括进水口1,进水口1内部设置有可动式螺旋2,可动式螺旋2外部设置有粗过滤器4,粗过滤器4外部设置有细过滤器3,进水口1两端设置有螺旋支撑座5,进水口1右端设置有排污阀6,进水口1右端外部开设有出水口7,进水口1外部设置有反冲泵8,反冲泵8两端设置有反冲管线9,反冲管线9两端分别固定于进水口1外部与出水口7外部。Please refer to Figure 1, a pre-filter for UF/RO system, including a water inlet 1, a
通过上述技术方案,本过滤器设置成卧式安装,螺旋为无轴结构,两端通过固定于过滤器上的轴承实现支撑,污水在通过进口处的分离叶片及水流冲击的双重作用,实现滤芯内的旋流状态,滤芯为双层结构,内层滤网为与水流方向垂直的环形滤芯,此种设计便于颗粒在被截留过程中能推动螺旋前进,外层滤网为过滤精度提高一倍的网形滤网,两层滤网之间通过加强筋予以连接加固,污水采用内进外出式,从一侧的过滤器入口流入滤芯内,经过过滤器的双层过滤后从过滤器外壁流出,截留在过滤器内壁的杂质在螺旋的作用下,推送至与滤芯相连的尾端锥段,该管段与外部的排污管相连,通过控制阀的作用,实现自动排污,过滤后的水从过滤器后端上部排出,与系统管网相连后输送至超滤系统,过滤器尾端下部设置一排污阀6,比重较大的颗粒铁屑泥沙等杂质通过此处排出,由于此型过滤器设置在承压管线上,若压力较小,还可考虑在出入口加装跨线,设置反冲泵8,实现对堵塞滤网的定期反冲洗功能。Through the above technical solutions, the filter is installed horizontally, the spiral is a shaftless structure, and the two ends are supported by bearings fixed on the filter. The inner swirl state, the filter element is a double-layer structure, and the inner filter screen is an annular filter element perpendicular to the direction of the water flow. This design is convenient for particles to push the spiral forward during the process of being trapped, and the outer filter screen doubles the filtration accuracy. The two layers of the filter are connected and reinforced by reinforcing ribs. The sewage adopts an inside-out type, and flows into the filter element from the filter inlet on one side, and flows out from the outer wall of the filter after the double-layer filtration of the filter. , The impurities trapped on the inner wall of the filter are pushed to the end cone section connected with the filter element under the action of the screw, and the pipe section is connected with the external sewage pipe. Through the action of the control valve, automatic sewage discharge is realized. The upper part of the rear end of the filter is discharged from the upper part of the rear end of the filter, connected to the system pipe network and then sent to the ultrafiltration system. A
具体的,过滤器主要由三部分构成,最内层的转动螺旋,中层的固定滤芯,外层的过滤器外壳。Specifically, the filter is mainly composed of three parts, the innermost rotating screw, the middle fixed filter element, and the outer filter shell.
通过上述技术方案,三层材质各不相同,螺旋采用铝合金或其它轻型材质,滤芯采用不锈钢、铜等材质,过滤器采用碳钢材质。Through the above technical solutions, the three layers are made of different materials, the spiral is made of aluminum alloy or other light materials, the filter element is made of stainless steel, copper and other materials, and the filter is made of carbon steel.
具体的,粗过滤器4为与水流方向垂直的环形滤芯,细过滤器3外层滤网为过滤精度提高一倍的网形滤网,两层滤网之间通过加强筋予以连接加固。Specifically, the
通过上述技术方案,环形+网形的双层滤芯结构实现过滤器的梯级过滤,有利于过滤精度、过滤周期和过水量的提高。Through the above technical solution, the annular + mesh-shaped double-layer filter element structure realizes the cascade filtration of the filter, which is beneficial to the improvement of filtration precision, filtration cycle and water flow.
具体的,可动式螺旋2螺旋为无轴结构,两端通过轴承支撑,材质采用铝合金或尼龙塑料等轻型材质,通过旋流叶片,在水力旋流作用下推动螺旋转动,在制作时需根据进水压力、处理水量确定螺旋的宽度,以保证螺旋的自转动,螺旋外援镶嵌弹性较大的毛刷,将附着在滤芯内层的颗粒物向尾端推进。Specifically, the
通过上述技术方案,过滤器设计简单高效,可有效降低过滤器的制造成本,通过过滤器的内部设计,利用杂质的重力、浮力、离心力的作用,实现杂质的梯级过滤,有效延长过滤器的使用周期,水在旋流状态下,通过转动螺旋的清理作用,有效降低杂质堵塞过水面的情况发生,保证过水量,由于结构设计简单,可根据需要的过滤水量,对过滤器和滤芯直径进行调整。Through the above technical solutions, the filter design is simple and efficient, which can effectively reduce the manufacturing cost of the filter. Through the internal design of the filter, the effects of gravity, buoyancy and centrifugal force of impurities are used to realize the cascade filtration of impurities and effectively prolong the use of the filter. Period, the water is in a swirling state, through the cleaning action of the rotating screw, effectively reducing the occurrence of impurities blocking the water surface and ensuring the water flow. Due to the simple structure design, the diameter of the filter and filter element can be adjusted according to the required amount of filtered water. .
本过滤器设置成卧式安装,主要由三部分构成,最内层的转动螺旋,中层的固定滤芯滤芯采用双层结构,外层的过滤器外壳,三层材质各不相同,螺旋采用铝合金或其它轻型材质,滤芯采用不锈钢、铜等材质,过滤器采用碳钢材质,螺旋为无轴结构,两端通过固定于过滤器上的轴承实现支撑,污水在通过进口处的分离叶片及水流冲击的双重作用,实现滤芯内的旋流状态,滤芯为双层结构,内层滤网为与水流方向垂直的环形滤芯,此种设计便于颗粒在被截留过程中能推动螺旋前进,外层滤网为过滤精度提高一倍的网形滤网,两层滤网之间通过加强筋予以连接加固,污水采用内进外出式,从一侧的过滤器入口流入滤芯内,经过过滤器的双层过滤后从过滤器外壁流出,截留在过滤器内壁的杂质在螺旋的作用下,推送至与滤芯相连的尾端锥段,该管段与外部的排污管相连,通过控制阀的作用,实现自动排污,过滤后的水从过滤器后端上部排出,与系统管网相连后输送至超滤系统,过滤器尾端下部设置一排污阀6,比重较大的颗粒铁屑泥沙等杂质通过此处排出,由于此型过滤器设置在承压管线上,若压力较小,还可考虑在出入口加装跨线,设置反冲泵8,实现对堵塞滤网的定期反冲洗功能。The filter is set to be installed horizontally and is mainly composed of three parts. The innermost rotating spiral, the middle fixed filter element adopts a double-layer structure, and the outer filter shell is made of different materials. The spiral is made of aluminum alloy. Or other light materials, the filter element is made of stainless steel, copper and other materials, the filter is made of carbon steel, the spiral is a shaftless structure, the two ends are supported by bearings fixed on the filter, and the sewage is impacted by the separation blade and water flow at the inlet. The double function of the filter element realizes the swirling state in the filter element. The filter element has a double-layer structure, and the inner filter screen is an annular filter element perpendicular to the direction of the water flow. In order to double the filtration accuracy of the mesh-shaped filter, the two layers of the filter are connected and strengthened by reinforcing ribs. The sewage adopts an inside-out type, and flows into the filter element from the filter inlet on one side, and passes through the double-layer filter of the filter. Then it flows out from the outer wall of the filter, and the impurities trapped in the inner wall of the filter are pushed to the end cone section connected with the filter element under the action of the screw, and the pipe section is connected with the external sewage pipe. The filtered water is discharged from the upper part of the rear end of the filter, connected to the system pipe network and then transported to the ultrafiltration system. A
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115487569A (en) * | 2022-10-09 | 2022-12-20 | 长沙久信科技有限公司 | Water quality filtering method and filter |
| CN116854186A (en) * | 2023-07-11 | 2023-10-10 | 山东九曲圣基新型建材有限公司 | Ore dressing water supply circulation system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115487569A (en) * | 2022-10-09 | 2022-12-20 | 长沙久信科技有限公司 | Water quality filtering method and filter |
| CN116854186A (en) * | 2023-07-11 | 2023-10-10 | 山东九曲圣基新型建材有限公司 | Ore dressing water supply circulation system |
| CN116854186B (en) * | 2023-07-11 | 2024-03-08 | 山东九曲圣基新型建材有限公司 | Ore dressing water supply circulation system |
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