CN217412429U - Six-flow tundish capable of improving flow consistency of various flows - Google Patents
Six-flow tundish capable of improving flow consistency of various flows Download PDFInfo
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Abstract
本实用新型涉及一种可提高各流流动一致性的六流中间包,包括中间包本体、湍流抑制器、左挡墙和右挡墙,左挡墙、右挡墙呈倒V形设置在中间包本体内,将中间包本体分隔为注流区和左浇注区、右浇注区,湍流抑制器设置在中间包本体的注流区。其有益效果是:该实用新型装置结构简单,易于实现,可解决钢水在六流中间包内停留时间过短不利于夹杂上浮以及各流流动不一致性问题,优化了中间包流场,提高铸坯质量,降低了导致生产事故发生的几率。
The utility model relates to a six-flow tundish capable of improving the flow consistency of each flow, comprising a tundish body, a turbulence suppressor, a left retaining wall and a right retaining wall, wherein the left retaining wall and the right retaining wall are arranged in the middle in an inverted V shape. In the tundish body, the tundish body is divided into a flow injection area, a left pouring area and a right pouring area, and a turbulence suppressor is arranged in the flow injection area of the tundish body. The beneficial effects are as follows: the device of the utility model is simple in structure and easy to realize, can solve the problem that the molten steel stays in the six-stream tundish for too short, which is not conducive to the floating of inclusions and the inconsistency of the flow of each stream, optimizes the flow field of the tundish, and improves the casting billet. quality, reducing the chance of production accidents.
Description
技术领域technical field
本实用新型涉及钢铁冶金技术领域,特别是涉及一种可提高各流流动一致性的六流中间包。The utility model relates to the technical field of iron and steel metallurgy, in particular to a six-stream tundish which can improve the flow consistency of each stream.
背景技术Background technique
连铸工序是炼钢过程中重要的一环,精炼合格的钢水从钢包浇注到中间包内,然后分配给结晶器形成钢坯坯壳,再通过后续的冷却最终凝固成铸坯。根据连铸机设计,一台中间包一般会搭配一至多个结晶器,搭配几个结晶器就称为“几流”,例如,一台中间搭配六个结晶器就称为“六流”。The continuous casting process is an important part of the steelmaking process. The qualified molten steel is poured from the ladle into the tundish, and then distributed to the mold to form a billet shell, which is finally solidified into a billet through subsequent cooling. According to the design of the continuous casting machine, a tundish is generally equipped with one or more molds, and the combination of several molds is called "several streams". For example, a tundish with six molds in the middle is called "six streams".
中间包是钢包与结晶器之间的过渡冶金反应器,起到分配钢水、均匀钢水的成分和温度、去除非金属夹杂物的作用。中间包通常由挡墙结构分隔为注流区和浇注区,注流区也称冲击区是钢包钢水经过长水口流入的区域,该区域钢水的流动速度大,为湍流流动;浇注区是钢水经过中间包从浸入式水口流到结晶器所在的区域,该区域钢水的流动速度小,流动较为平缓,有利于的夹杂物的上浮。挡墙结构的作用一方面是用于隔离注流区和浇注区,降低钢水注流对浇注区钢水的扰动;另一方面是挡墙上设有的导流孔结构可以有效改善钢液流场和温度场,促进钢液中夹杂物上浮去除,提高各流流动的一致性。The tundish is a transition metallurgical reactor between the ladle and the mold, which plays the role of distributing molten steel, uniformizing the composition and temperature of molten steel, and removing non-metallic inclusions. The tundish is usually divided into the injection area and the pouring area by the retaining wall structure. The injection area, also known as the impact area, is the area where the molten steel flows into the ladle through the long nozzle. The molten steel flows from the immersion nozzle to the area where the mold is located through the tundish. The flow speed of the molten steel in this area is small and the flow is relatively gentle, which is conducive to the floating of the inclusions. On the one hand, the function of the retaining wall structure is to isolate the injection area and the pouring area, and reduce the disturbance of molten steel injection to the molten steel in the pouring area; on the other hand, the diversion hole structure on the retaining wall can effectively improve the molten steel flow field. and temperature field, promote the floating and removal of inclusions in molten steel, and improve the consistency of the flow of each stream.
另外,中间包注流区通常设有湍流抑制器,它是一种可降低中间包注流区湍动能的控制装置,不仅可以降低中间包注流区的湍动能,抑制表面卷渣,而且能延长钢水在中间包的停留时间,有利于夹杂物上浮。此外,湍流抑制器还能减弱钢包注流对中间包冲击区包衬耐火材料的冲刷,提高中间包使用寿命的作用。In addition, the tundish injection area is usually equipped with a turbulence suppressor, which is a control device that can reduce the turbulent kinetic energy of the tundish injection area. Extending the residence time of molten steel in the tundish is conducive to the floating of inclusions. In addition, the turbulence suppressor can also reduce the scour of the ladle injection to the refractory lining of the tundish impact zone, and improve the service life of the tundish.
目前,现有的六流中间包在连铸使用过程中,由于湍流抑制器结构或挡墙的导流孔结构设计等诸多因素,导致钢水在六流中间包内的停留时间过短,且各流流动的同步性较差。钢水在六流中间包内的停留时间过短不利于夹杂的上浮。在实际生产中,由于各流流动的不一致性,先经过中间包浇注孔钢水的过热度较高,造成凝固后的铸坯质量较差,疏松、缩孔和偏析问题严重,最后经过中间包浇注孔钢水的过热度较低,易造成中间包浇注孔冷凝,导致生产事故。因此,找到一种提高六流中间包各流流动一致性的方法是十分必要的。At present, during the continuous casting process of the existing six-flow tundish, the residence time of molten steel in the six-flow tundish is too short due to many factors such as the turbulence suppressor structure or the design of the guide hole structure of the retaining wall. Stream flows are less synchronized. The residence time of molten steel in the six-flow tundish is too short, which is not conducive to the floating of inclusions. In actual production, due to the inconsistency of the flow of each stream, the superheat degree of the molten steel that first passes through the tundish pouring hole is high, resulting in poor quality of the solidified slab, serious problems of porosity, shrinkage and segregation, and finally pouring through the tundish. The superheat degree of molten steel in the hole is low, which is easy to cause condensation in the pouring hole of the tundish, resulting in production accidents. Therefore, it is necessary to find a method to improve the flow consistency of each stream in the six-stream tundish.
实用新型内容Utility model content
为克服现有技术缺陷,本实用新型解决的技术问题是提供一种可提高各流流动一致性的六流中间包,结构简单,易于实现,可解决钢水在六流中间包内停留时间过短不利于夹杂上浮以及各流流动不一致性问题,优化了中间包流场,提高铸坯质量,降低了导致生产事故发生的几率。In order to overcome the defects of the prior art, the technical problem solved by the present invention is to provide a six-stream tundish that can improve the flow consistency of each stream, which has a simple structure and is easy to implement, and can solve the problem that the residence time of molten steel in the six-stream tundish is too short. It is not conducive to the floating of inclusions and the inconsistency of the flow of each stream, optimizes the flow field of the tundish, improves the quality of the cast slab, and reduces the probability of production accidents.
为了达到上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions to realize:
一种可提高各流流动一致性的六流中间包,包括中间包本体、湍流抑制器、左挡墙和右挡墙,其特征在于,所述左挡墙、右挡墙为对称结构,呈倒V形设置在中间包本体内,将中间包本体分隔为注流区和左浇注区、右浇注区;所述湍流抑制器设置在中间包本体的注流区;A six-flow tundish capable of improving the flow consistency of each flow, comprising a tundish body, a turbulence suppressor, a left retaining wall and a right retaining wall, characterized in that the left retaining wall and the right retaining wall are of symmetrical structure and are in the form of a symmetrical structure. The inverted V shape is arranged in the tundish body, and the tundish body is divided into a flow injection area, a left pouring area, and a right pouring area; the turbulence suppressor is arranged in the flow injection area of the tundish body;
所述湍流抑制器为盆式结构,内部上端设有突出结构,高度为中间包本体高度的四分之一;The turbulence suppressor is a basin-type structure, and a protruding structure is arranged at the upper end of the inner part, and the height is a quarter of the height of the tundish body;
所述左挡墙上设有斜向上的导流孔一、导流孔二和导流孔三,其中导流孔一上端与左挡墙右边沿的水平距离为中间包本体高度的四分之一、与左挡墙下边沿的垂直距离为中间包本体高度的五分之三;导流孔二上端与导流孔一高度一致、之间的水平距离为中间包本体高度的五分之一;导流孔三上端与导流孔一上端的垂直距离为中间包本体高度的三分之一、水平距离为中间包本体高度的十分之一;The left retaining wall is provided with a guide hole 1, a
所述左挡墙上的导流孔一、导流孔二和导流孔三沿垂直于左挡墙向上、向右倾斜设置,其中心线与左挡墙水平方向成50~70°、与左挡墙垂直方向成70~80°;所述导流孔一、导流孔二和导流孔三的直径均为中间包本体高度的十分之一;The guide hole 1, the
所述右挡墙上设有与左挡墙上一一对应的斜向上的导流孔一、导流孔二和导流孔三。The right baffle wall is provided with a guide hole 1, a
所述中间包本体的左浇注区、右浇注区各均布设有三个浇注孔。The left pouring area and the right pouring area of the tundish body are respectively provided with three pouring holes.
所述左挡墙、右挡墙设置在中间包本体后与中间包本体高度平齐。The left retaining wall and the right retaining wall are arranged behind the tundish body at the same height as the tundish body.
所述湍流抑制器中心线与钢包下水口中心线重合。The centerline of the turbulence suppressor coincides with the centerline of the ladle outlet.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1)通过在注流区底部设置盆式湍流抑制器,使从钢包长水口出来的钢水直接浇注到湍流抑制器上,由于盆式湍流抑制器内部上端的突出结构,大大降低了中间包注流区的湍动能,延长了钢水在中间包的停留时间,避免了直接从挡墙导流孔出来的短路流,增加了钢水的混匀程度;1) By setting a basin turbulence suppressor at the bottom of the injection area, the molten steel from the long nozzle of the ladle is directly poured onto the turbulence suppressor. Due to the protruding structure of the upper end of the basin turbulence suppressor, the tundish injection flow is greatly reduced. The turbulent kinetic energy in the zone prolongs the residence time of molten steel in the tundish, avoids the short-circuit flow directly out of the diversion hole of the retaining wall, and increases the mixing degree of molten steel;
2)通过在注流区和浇注区设置具有斜向上导流孔的挡墙,使从注流区出来的钢水更易于向中间包顶部流动,增加了钢水在中间包中的停留时间,避免了短路流,且不会冲刷中间包包体两侧耐火材料,钢水流股再分配给中间包各浇注孔,增加各流流动的同步性,即上述设置增加了六流中间包各流流动性的一致性,优化了中间包流场;2) By setting retaining walls with oblique upward diversion holes in the injection area and pouring area, the molten steel from the injection area is easier to flow to the top of the tundish, which increases the residence time of the molten steel in the tundish and avoids Short-circuit flow, and will not scour the refractory materials on both sides of the tundish body, the molten steel stream is redistributed to each pouring hole of the tundish, increasing the synchronism of the flow of each flow, that is, the above setting increases the fluidity of each flow in the six-flow tundish. Consistency, optimized tundish flow field;
3)结构简单,易于实现,且湍流抑制器和挡墙易加工,不会造成成本增加。3) The structure is simple and easy to implement, and the turbulence suppressor and the retaining wall are easy to process without increasing the cost.
附图说明Description of drawings
图1是本实用新型的结构原理示意图;Fig. 1 is the structural principle schematic diagram of the present utility model;
图2是本实用新型之湍流抑制器的结构原理示意图;Fig. 2 is the structural principle schematic diagram of the turbulence suppressor of the present utility model;
图3是本实用新型之右挡墙的结构原理示意图;Fig. 3 is the structural principle schematic diagram of the right retaining wall of the present utility model;
图4是本实用新型之右左挡墙的结构原理示意图。FIG. 4 is a schematic diagram of the structural principle of the right and left retaining walls of the present invention.
图中:1-中间包本体2-湍流抑制器3-左挡墙4-右挡墙5-浇注孔11/14-导流孔一12/15-导流孔二13/16-导流孔三In the figure: 1- Tundish body 2- Turbulence suppressor 3- Left retaining wall 4- Right retaining wall 5- Pouring
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步说明:The specific embodiments of the present utility model will be further described below in conjunction with the accompanying drawings:
见图1-图4所示,本实用新型涉及的一种可提高各流流动一致性的六流中间包,包括中间包本体1、湍流抑制器2、左挡墙3和右挡墙4,所述左挡墙3、右挡墙4为对称结构,呈倒V形设置在中间包本体1内,将中间包本体1分隔为注流区和左浇注区、右浇注区;所述湍流抑制器2设置在中间包本体1的注流区;As shown in FIGS. 1-4 , a six-stream tundish that can improve the flow consistency of each stream involved in the present invention includes a tundish body 1, a
所述湍流抑制器2为盆式结构,内部上端设有突出结构,高度为中间包本体1高度的四分之一;The
所述左挡墙3上设有斜向上的导流孔一11、导流孔二12和导流孔三13,其中导流孔一11上端与左挡墙3右边沿的水平距离为中间包本体1高度的四分之一、与左挡墙3下边沿的垂直距离为中间包本体1高度的五分之三;导流孔二12上端与导流孔一11高度一致、之间的水平距离为中间包本体1高度的五分之一;导流孔三13上端与导流孔一11上端的垂直距离为中间包本体1高度的三分之一、水平距离为中间包本体1高度的十分之一;The left
所述左挡墙3上的导流孔一11、导流孔二12和导流孔三13沿垂直于左挡墙3向上、向右倾斜设置,其中心线与左挡墙3水平方向成50~70°、与左挡墙3垂直方向成70~80°;所述导流孔一11、导流孔二12和导流孔三13的直径均为中间包本体1高度的十分之一;The guide hole 1 11 , the
所述右挡墙4上设有与左挡墙3上一一对应的斜向上的导流孔一14、导流孔二15和导流孔三16。The right
所述中间包本体1的左浇注区、右浇注区各均布设有三个浇注孔5。The left pouring area and the right pouring area of the tundish body 1 are respectively provided with three pouring holes 5 .
所述左挡墙3、右挡墙4设置在中间包本体1后与中间包本体1高度平齐,一般高。The left
所述湍流抑制器2设置在中间包本体1的位置,应保证湍流抑制器2的中心线与钢包下水口中心线重合。The
工作时,从钢包下水口出来的钢水直接浇注到湍流抑制器2内部,盆式湍流抑制器2上部突出的结构大大降低了中间包本体1注流区的湍动能,延长了钢水在中间包本体1的停留时间,避免了钢水直接从左挡墙3、右挡墙4上的导流孔出来的短路流,增加了钢水的混匀程度;During operation, the molten steel from the ladle outlet is directly poured into the
从左挡墙3的导流孔一11、导流孔二12和导流孔三13出来的钢水进入左浇注区,导流孔一11、导流孔二12和导流孔三13具有斜向上的角度,可以使钢水流股具有导向作用,再均分给中间包本体1左浇注区的三个浇注孔5,增加了钢水混匀程度和平均停留时间,同时增加了各流流动的同步性;The molten steel from the guide hole 1 11, the
同理,从右挡墙4的导流孔一14、导流孔二15和导流孔三16出来的钢水进入右浇注区,导流孔一14、导流孔二15和导流孔三16具有斜向上的角度,可以使钢水流股具有导向作用,再均分给中间包本体1右浇注区的三个浇注孔5,增加了钢水混匀程度和平均停留时间,同时增加了各流流动的同步性;In the same way, the molten steel from the guide hole 1 14, the
湍流抑制器2、左挡墙3和右挡墙4的组合形式改善了六流中间包的流场,提高了各流流动的一致性。The combined form of the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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