CN217398729U - A high-efficiency sludge treatment device with a drying system - Google Patents
A high-efficiency sludge treatment device with a drying system Download PDFInfo
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- CN217398729U CN217398729U CN202220782798.XU CN202220782798U CN217398729U CN 217398729 U CN217398729 U CN 217398729U CN 202220782798 U CN202220782798 U CN 202220782798U CN 217398729 U CN217398729 U CN 217398729U
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- 239000010802 sludge Substances 0.000 title claims abstract description 43
- 238000001035 drying Methods 0.000 title claims abstract description 23
- 238000003756 stirring Methods 0.000 claims abstract description 33
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 238000010298 pulverizing process Methods 0.000 claims abstract description 23
- 238000002955 isolation Methods 0.000 claims abstract description 18
- 238000009413 insulation Methods 0.000 claims description 5
- 239000002028 Biomass Substances 0.000 abstract description 5
- 239000004566 building material Substances 0.000 abstract description 5
- 239000008188 pellet Substances 0.000 abstract 1
- 239000012535 impurity Substances 0.000 description 5
- 239000000446 fuel Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Treatment Of Sludge (AREA)
Abstract
本实用新型公开了污泥处理技术领域的一种具有烘干系统的高效污泥处理装置,包括处理箱,处理箱的前端面设有控制开关,处理箱的内腔中部安装有隔离板,隔离板的上方设有搅拌机构,且处理箱的上方两侧壁设有连通处理箱内腔的加热盒,加热盒的进气口连通有进气机构,所述隔离板的两侧开设有贯穿设置的下料口,且下料口内设有挡板,两组所述挡板的外侧安装有调节杆,所述隔离板的下方还设有粉碎机构,粉碎机构的下方设有筛网,处理箱的内腔底端设有传送带,且处理箱的右侧外壁底端设有开合门,本实用新型从两侧方向烘干污泥,烘干效率高,产品成型速度快,且可过滤污泥中的固定残留物,提高了制成轻质建筑材料及生物质成型燃料颗粒的质量。
The utility model discloses a high-efficiency sludge treatment device with a drying system in the technical field of sludge treatment, comprising a treatment box, a control switch is arranged on the front end of the treatment box, and an isolation plate is installed in the middle of the inner cavity of the treatment box to isolate the A stirring mechanism is arranged on the top of the plate, and a heating box connected to the inner cavity of the processing box is arranged on the upper two side walls of the processing box. There is a baffle plate inside the baffle plate, an adjustment rod is installed on the outside of the two sets of baffle plates, a pulverizing mechanism is also arranged under the isolation plate, and a screen mesh is arranged under the pulverizing mechanism. The bottom end of the inner cavity of the box is provided with a conveyor belt, and the bottom end of the right outer wall of the treatment box is provided with an opening and closing door. The utility model dries sludge from both sides, has high drying efficiency, high product forming speed, and can filter The fixed residues in the sludge improve the quality of light-weight building materials and biomass pellets.
Description
技术领域technical field
本实用新型涉及污泥处理技术领域,具体为一种具有烘干系统的高效污泥处理装置。The utility model relates to the technical field of sludge treatment, in particular to a high-efficiency sludge treatment device with a drying system.
背景技术Background technique
污泥是污水处理后的产物,是一种由有机残片、细菌菌体、无机颗粒、胶体等组成的极其复杂的非均质体。污泥的主要特性是含水率高(可高达99%以上),有机物含量高,容易腐化发臭,并且颗粒较细,比重较小,呈胶状液态。为充分利用污泥,通常购置污泥焚烧、干化、烟气处理、烘干等系统及制砖、水稳土设备,采用旋转气流床干化机干化、鼓泡流化床焚烧工艺,制作成轻质建筑材料及生物质成型燃料颗粒,因此,需要使用到污泥处理装置,但是现有的污泥处理烘干系统的烘干效率低,产品成型速度慢,且没有对污泥中的固定残留物进行过滤,影响了成品的质量,实用性差。Sludge is the product of sewage treatment, which is an extremely complex heterogeneous body composed of organic debris, bacterial cells, inorganic particles, colloids, etc. The main characteristics of sludge are high water content (up to 99% or more), high organic content, easy to spoil and stink, and fine particles, small specific gravity, and gelatinous liquid. In order to make full use of sludge, sludge incineration, drying, flue gas treatment, drying and other systems are usually purchased, as well as brick-making and water-stabilizing equipment. It is made into lightweight building materials and biomass fuel granules. Therefore, a sludge treatment device needs to be used. However, the drying efficiency of the existing sludge treatment and drying system is low, the product forming speed is slow, and there is no sludge treatment. The fixed residue is filtered, which affects the quality of the finished product and has poor practicability.
实用新型内容Utility model content
本实用新型的目的在于提供一种具有烘干系统的高效污泥处理装置,以解决上述背景技术中提出的污泥处理装置的烘干效率低和成品质量差的问题。The purpose of the present utility model is to provide a high-efficiency sludge treatment device with a drying system, so as to solve the problems of low drying efficiency and poor quality of finished products of the sludge treatment device proposed in the above-mentioned background art.
技术方案:一种具有烘干系统的高效污泥处理装置,包括处理箱,所述处理箱的前端面设有控制开关,所述处理箱的内腔中部安装有隔离板,所述隔离板的上方设有搅拌机构,且处理箱的上方两侧壁设有连通处理箱内腔的加热盒,所述加热盒内设有加热板,且加热盒的出风口正对搅拌机构,所述加热盒的进气口连通有进气机构,所述隔离板的两侧开设有贯穿设置的下料口,且下料口内设有挡板,两组所述挡板的外侧安装有调节杆,且调节杆贯穿处理箱的两侧外壁,所述隔离板的下方还设有粉碎机构,所述粉碎机构的下方设有筛网,且筛网的右侧贯穿处理箱的右侧外壁,所述处理箱的内腔底端设有传送带,且处理箱的右侧外壁底端设有与传送带相匹配开合门。Technical solution: a high-efficiency sludge treatment device with a drying system, including a treatment box, a control switch is arranged on the front end of the treatment box, an isolation plate is installed in the middle of the inner cavity of the treatment box, and the isolation plate is There is a stirring mechanism above, and the upper two side walls of the processing box are provided with a heating box that communicates with the inner cavity of the processing box. A heating plate is arranged in the heating box, and the air outlet of the heating box is facing the stirring mechanism. The air inlet is communicated with an air intake mechanism, the two sides of the isolation plate are provided with a discharge port arranged through, and the discharge port is provided with a baffle plate, and adjustment rods are installed on the outer sides of the two sets of baffle plates, and The adjustment rod penetrates through the outer walls of both sides of the processing box, a crushing mechanism is also arranged below the isolation plate, a screen is arranged below the crushing mechanism, and the right side of the screen penetrates the right outer wall of the processing box. The bottom end of the inner cavity of the box is provided with a conveyor belt, and the bottom end of the right outer wall of the processing box is provided with an opening and closing door matching the conveyor belt.
进一步的:所述进气机构包括气泵,所述气泵位于处理箱的后端面,且气泵的两组出气口通过导气管连通加热盒,所述气泵的电性端电性连接控制开关的电性端。Further: the air intake mechanism includes an air pump, the air pump is located at the rear end of the processing box, and the two groups of air outlets of the air pump are connected to the heating box through an air duct, and the electrical end of the air pump is electrically connected to the electrical property of the control switch. end.
进一步的:所述搅拌机构包括搅拌电机,所述搅拌电机位于处理箱的上表面中部,所述搅拌电机的输出端连接有转轴,且转轴的底端通过轴承活动连接在隔离板的上表面,所述转轴上安装有多组搅拌叶。Further: the stirring mechanism includes a stirring motor, the stirring motor is located in the middle of the upper surface of the processing box, the output end of the stirring motor is connected with a rotating shaft, and the bottom end of the rotating shaft is movably connected to the upper surface of the isolation plate through a bearing, A plurality of groups of stirring blades are installed on the rotating shaft.
进一步的:所述粉碎机构包括驱动电机,所述驱动电机位于处理箱的后端面下方,且驱动电机的输出轴连接有第一粉碎轮,所述输出轴上套有轴承,所述第一粉碎轮通过连杆连接有第二粉碎轮。Further: the pulverizing mechanism includes a driving motor, the driving motor is located below the rear end surface of the processing box, and the output shaft of the driving motor is connected with a first pulverizing wheel, the output shaft is sleeved with a bearing, the first pulverizing The wheel is connected with a second crushing wheel through a connecting rod.
进一步的:所述处理箱的内腔两侧壁下方安装有限位块,且两组所述限位块的上表面贴合在筛网的下表面。Further: limit blocks are installed under the two side walls of the inner cavity of the processing box, and the upper surfaces of the two sets of the limit blocks are attached to the lower surface of the screen mesh.
进一步的:所述处理箱的内腔侧壁设有保温层。Further: the inner cavity side wall of the processing box is provided with a thermal insulation layer.
进一步的:所述气泵的进气口设有过滤网。Further: the air inlet of the air pump is provided with a filter screen.
有益效果:Beneficial effects:
1、本实用新型通过搅拌电机带动搅拌叶转动,气泵配合加热板将热气输送到正在搅拌的污泥上,两侧方向的热气与污泥接触后,污泥中的水分与热气接触更充分,能够快速实现对污泥的烘干,烘干效率高,产品成型速度快,工作效率高。1. The utility model drives the stirring blade to rotate through the stirring motor, and the air pump cooperates with the heating plate to transport the hot air to the sludge being stirred. It can quickly realize the drying of sludge, with high drying efficiency, fast product forming speed and high work efficiency.
2、驱动电机带动第一粉碎轮转动,啮合连接第一粉碎轮的第二粉碎轮转动后,将干燥后的污泥粉碎,粉碎的污泥掉落在筛网上,筛网可过滤污泥中的固体残留物,确保制成轻质建筑材料及生物质成型燃料颗粒无杂质,提高了成品的质量,且筛网通过两组限位块安装,可方便清理或更换筛网,实用性好。2. The driving motor drives the first pulverizing wheel to rotate. After the second pulverizing wheel meshing with the first pulverizing wheel rotates, the dried sludge is pulverized. The pulverized sludge falls on the screen, and the screen can filter the sludge. The solid residue of the filter ensures that the lightweight building materials and biomass briquetting fuel particles are free of impurities, which improves the quality of the finished product. The screen is installed through two sets of limit blocks, which can be easily cleaned or replaced, and has good practicability.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型另一面结构示意图;Fig. 2 is another side structural representation of the utility model;
图3为本实用新型处理箱内部结构示意图。FIG. 3 is a schematic diagram of the internal structure of the processing box of the present invention.
图中:1、处理箱;2、搅拌电机;3、控制开关;4、加热盒;5、导气管; 6、调节杆;7、开合门;8、筛网;9、气泵;10、驱动电机;11、搅拌叶; 12、加热板;13、挡板;14、隔离板;15、连杆;16、第一粉碎轮;17、第二粉碎轮;18、限位块;19、传送带。In the figure: 1. Processing box; 2. Stirring motor; 3. Control switch; 4. Heating box; 5. Air guide pipe; 6. Adjusting rod; 7. Opening and closing door; Drive motor; 11, stirring blade; 12, heating plate; 13, baffle plate; 14, isolation plate; 15, connecting rod; 16, first crushing wheel; 17, second crushing wheel; 18, limit block; 19, conveyor belt.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例1:Example 1:
请参阅图1-3,本实用新型提供一种技术方案:一种具有烘干系统的高效污泥处理装置,包括处理箱1,处理箱1的前端面设有控制开关3,处理箱1 的内腔中部安装有隔离板14,隔离板14的上方设有搅拌机构,且处理箱1的上方两侧壁设有连通处理箱1内腔的加热盒4,加热盒4内设有加热板12,且加热盒4的出风口正对搅拌机构,加热盒4的进气口连通有进气机构,隔离板14的两侧开设有贯穿设置的下料口,且下料口内设有挡板13,两组挡板13的外侧安装有调节杆6,且调节杆6贯穿处理箱1的两侧外壁,隔离板14 的下方还设有粉碎机构,粉碎机构的下方设有筛网8,且筛网8的右侧贯穿处理箱1的右侧外壁,处理箱1的内腔底端设有传送带19,且处理箱1的右侧外壁底端设有与传送带19相匹配开合门7,本实用新型搅拌机构、进气机构和粉碎机构内的用电设备均电性连通外部电压和控制开关3,使用时,将污泥加入处理箱1内,搅拌机构对污泥进行搅拌混合,此时,进气机构给加热盒4 送气,加热盒4内的加热板12工作后,热气从加热盒4内输送到处理箱1内腔,从两侧方向输入的热气能够更充分的与污泥的水分接触,能够实现对污泥的快速烘干;1-3, the present utility model provides a technical solution: a high-efficiency sludge treatment device with a drying system, comprising a treatment box 1, a control switch 3 is provided on the front end of the treatment box 1, and a An
烘干完成后,通过调节杆6带动两组挡板13向相反方向移动,此挡板13 不再挡在贯穿设置的下料口内,干燥后的污泥能够从下料口送出,污泥经过粉碎机构的粉碎后,从筛网8上筛选后掉落在传送带19上,打开开合门7,将过滤后的污泥送出,干燥和过滤后的污泥可制成轻质建筑材料及生物质成型燃料颗粒,筛网8可过滤污泥中的固定残留物,可确保制成轻质建筑材料及生物质成型燃料颗粒中无杂质,提高了成品的质量。After the drying is completed, the two sets of
请参照图1和图2,其中,优选的,进气机构包括气泵9,气泵9位于处理箱1的后端面,且气泵9的两组出气口通过导气管5连通加热盒4,气泵9 的电性端电性连接控制开关3的电性端,气泵9工作后,通过导气管5将气体输送给加热盒4,加热盒4加热气体后输送到处理箱1内部。Please refer to FIG. 1 and FIG. 2, wherein, preferably, the air intake mechanism includes an
请参照图1和图3,优选的,搅拌机构包括搅拌电机2,搅拌电机2位于处理箱1的上表面中部,搅拌电机2的输出端连接有转轴,且转轴的底端通过轴承活动连接在隔离板14的上表面,转轴上安装有多组搅拌叶11,搅拌电机2工作后,带动了转轴转动,转轴上的搅拌叶11对污泥进行搅拌混合,确保热气能够充分与污泥接触。1 and 3, preferably, the stirring mechanism includes a stirring
请参照图2和图3,优选的,粉碎机构包括驱动电机10,驱动电机10位于处理箱1的后端面下方,且驱动电机10的输出轴连接有第一粉碎轮16,输出轴上套有轴承,第一粉碎轮16通过连杆15连接有第二粉碎轮17,驱动电机10工作后,带动了第一粉碎轮16工作,与第一粉碎轮16啮合连接的第二粉碎轮17转动,两者向相对方向转动,实现对污泥的粉碎,粉碎后的污泥从筛网8上筛选后掉落在传送带19上。2 and 3, preferably, the pulverizing mechanism includes a driving
请参照图1和图3,优选的,处理箱1的内腔两侧壁下方安装有限位块 18,且两组限位块18的上表面贴合在筛网8的下表面,两组限位块18可以对筛网8的位置起到限位作用,可便于筛网8的拆装,方便清理筛网8上的固定残留物。Please refer to FIGS. 1 and 3 , preferably, limit blocks 18 are installed under both side walls of the inner cavity of the processing box 1, and the upper surfaces of the two sets of limit blocks 18 are attached to the lower surface of the
实施例2:Example 2:
参照图3,该实施例不同于第一个实施例的是:处理箱1的内腔侧壁设有保温层,保温层起到了保温的作用,防止处理箱1内的热量流失。Referring to FIG. 3 , this embodiment differs from the first embodiment in that the inner cavity side wall of the processing box 1 is provided with a thermal insulation layer, and the thermal insulation layer plays a role of thermal insulation to prevent heat loss in the processing box 1 .
请参照图2,气泵9的进气口设有过滤网,过滤网可过滤气体的杂质,防止杂质进到处理箱1内部,间接提高了产品的质量,且可防止杂物堵塞管道。Please refer to FIG. 2 , the air inlet of the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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CN202220782798.XU CN217398729U (en) | 2022-04-07 | 2022-04-07 | A high-efficiency sludge treatment device with a drying system |
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CN202220782798.XU CN217398729U (en) | 2022-04-07 | 2022-04-07 | A high-efficiency sludge treatment device with a drying system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN118388109A (en) * | 2024-06-28 | 2024-07-26 | 山东清大汇中清洁能源科技有限公司 | Waste heat driven sludge drying and recycling system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN118388109A (en) * | 2024-06-28 | 2024-07-26 | 山东清大汇中清洁能源科技有限公司 | Waste heat driven sludge drying and recycling system |
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