CN217397721U - Full-automatic stripper for boxed solidified materials - Google Patents
Full-automatic stripper for boxed solidified materials Download PDFInfo
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- CN217397721U CN217397721U CN202221604153.3U CN202221604153U CN217397721U CN 217397721 U CN217397721 U CN 217397721U CN 202221604153 U CN202221604153 U CN 202221604153U CN 217397721 U CN217397721 U CN 217397721U
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- 239000000463 material Substances 0.000 title claims abstract description 107
- 238000007711 solidification Methods 0.000 claims abstract description 6
- 230000008023 solidification Effects 0.000 claims abstract description 6
- 230000007306 turnover Effects 0.000 claims description 12
- 238000000926 separation method Methods 0.000 abstract description 12
- 230000003139 buffering effect Effects 0.000 description 14
- 238000007599 discharging Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000013409 condiments Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000001145 finger joint Anatomy 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of the mould material separation, a full-automatic stripper for box-packed solidification form material is disclosed, including feeding conveyor, ejection of compact conveyor, feeding conveyor's conveyer belt top is equipped with mould material wall separator, and ejection of compact conveyor's conveyer belt top is equipped with the device of getting the mould, feeding conveyor arranges from top to bottom with ejection of compact conveyor, and fixed being provided with convex upset passageway between feeding conveyor and ejection of compact conveyor, the upper and lower exit of upset passageway is corresponding to two conveyor's conveyer belt respectively. The demoulding device is mainly used for solving the problems that the existing demoulding machine has incomplete mould material and mould separation and low demoulding efficiency. The utility model provides a upset and separation function can be realized simultaneously to the upset passageway, and simple and practical can guarantee that mould and material are in complete separation state when follow-up carry out the drawing of patterns operation, are showing and are improving the drawing of patterns success rate.
Description
Technical Field
The utility model belongs to the technical field of the mould material separation, more specifically say, involve a full-automatic stripper that is used for box-packed solidification form material.
Background
For most of the material products needing solidification forming, such as hotpot condiment, the production method is usually to put liquid materials into a box-shaped mold, and then to demould and package the materials after cooling and solidification through a cold storage, most of the traditional demoulding methods for the materials are mainly operated manually, that is, the mold is manually broken off by a worker to take out the material products inside, and the method has the following disadvantages: firstly, because the temperature of the mold material is low, the skin of the hand can be frostbitten by the mold material after the mold material is directly contacted for a long time, and meanwhile, the mold needs to be broken off with great force in the demolding process, so that the labor intensity is high, and the finger joints can be damaged after the mold material is operated for a long time; secondly, the corner lacking damage of the material product can be caused by uneven force application in a manual demoulding mode, the appearance is unqualified, the loss is more easily generated, and the production cost is increased; thirdly, the mold is deformed due to the fact that the mold is broken by force, and the service life of the mold is seriously influenced; fourthly, the manual demoulding mode can cause hands to directly or indirectly contact the material product, so that the material product is easily polluted and the microorganism exceeds the standard; and fifthly, the production efficiency of the manual demoulding mode is too low, and automatic production can not be realized in a connecting line mode.
Therefore, many manufacturers begin to adopt a special automatic demolding machine to replace manual demolding, so that the problems are solved, but the existing full-automatic demolding machine for the box-packed solidified material cannot completely separate the mold material from the mold, so that the mold material and the mold are still adhered together during subsequent mold taking, and the mold taking efficiency is seriously affected.
SUMMERY OF THE UTILITY MODEL
To the problem that appears among the above-mentioned background art, for improving drawing of patterns success rate and drawing of patterns efficiency, the utility model aims to provide a full-automatic stripper for box-packed solidification form material.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the full-automatic demolding machine is characterized in that the feeding conveying device and the discharging conveying device are arranged from top to bottom, a circular arc-shaped overturning channel is fixedly arranged between the feeding conveying device and the discharging conveying device, and the upper inlet and the lower inlet of the overturning channel correspond to the conveying belts of the two conveying devices respectively.
Furthermore, the inlet end of the turnover channel is positioned at one side of the conveying belt of the feeding and conveying device, and a push rod for pushing the mold materials on the conveying belt to the inlet of the turnover channel is arranged at the other side of the conveying belt of the feeding and conveying device.
Furthermore, the outlet end of the overturning channel is provided with a buffering platform, a guide rod is arranged on the buffering platform corresponding to the outlet of the overturning channel, and a pushing device used for pushing the die material on the buffering platform to the discharging and conveying device is further arranged above the buffering platform.
Further, thrust unit includes thrust horizontal pole and orders about thrust horizontal pole reciprocating motion's drive arrangement I from top to bottom, and drive arrangement I's top is provided with horizontally linear guide I, and I slidable mounting of drive arrangement is on linear guide I.
Furthermore, the discharging and conveying device comprises a material conveying device and a mold conveying device, and the mold taking device is used for taking a mold from a mold material on the material conveying device and transferring the mold to the mold conveying device.
Furthermore, the mould taking device comprises a sucker and a driving device II for driving the sucker to reciprocate up and down, a horizontal linear guide rail II is arranged above the driving device II, and the driving device II is slidably mounted on the linear guide rail II.
Furthermore, the sucker also comprises a striking rod, wherein the striking rod is relatively and fixedly connected with the sucker, and the lower end of the striking rod is slightly lower than the adsorption surface of the sucker.
Further, the striking rods are uniformly arranged around the circumferential direction of the sucker.
Furthermore, a telescopic stop lever is arranged above the conveying belt of the feeding conveying device, and the position of the telescopic stop lever corresponds to the inlet end of the turnover channel.
Furthermore, mould material wall separator includes the clamping jaw and orders about clamping jaw reciprocating motion's drive arrangement III from top to bottom, and the clamping jaw opens and shuts through clamping jaw cylinder control.
Compared with the prior art, the utility model discloses following beneficial effect has:
firstly, the utility model arranges the feeding conveying device and the discharging conveying device up and down, and a circular arc-shaped turning channel is fixedly arranged between the feeding conveying device and the discharging conveying device, the upper inlet and the lower outlet of the turning channel are respectively corresponding to the conveying belts of the two conveying devices, when the mould material enters the feeding conveying device, the opening direction of the mould is upward, after the mould material side wall is separated preliminarily by a mould material wall separating device arranged on the feeding conveying device, the mould material can enter the arc-shaped turning channel and realize turning in a self-falling mode, in the falling process of the mould material, because of the self gravity of the material and the collision between the mould material and the inner wall of the turning channel, the mould material can be separated for the second time, the bottom of the material can be separated from the mould, meanwhile, because the space of the turning channel is limited, the material can be always positioned in the mould, the opening of the mould material after the mould material wall separating device and the turning channel is downward, get into ejection of compact conveyor again and take off the mould through the delivery device, realize material and mould thorough separation, the utility model discloses a upset passageway can realize upset and separation function simultaneously, and simple and practical can guarantee that mould and material are in complete separation state when follow-up carry out the delivery operation, is showing and improves the delivery success rate.
The inlet end of the turnover channel is located on one side of the conveying belt of the feeding conveying device, a push rod used for pushing the mold materials on the conveying belt to the inlet of the turnover channel is arranged on the other side of the conveying belt of the feeding conveying device, a plurality of groups of turnover channels can be arranged on the side edge of the feeding conveying device along the conveying path of the feeding conveying device, multi-station simultaneous working is achieved, and demolding efficiency is improved.
Thirdly, exit end at the upset passageway is equipped with the buffering platform, the export that corresponds to the upset passageway on the buffering platform is equipped with the guide bar, and still be equipped with the thrust unit who is used for pushing the mould material on the buffering platform to ejection of compact conveyor in the top of buffering platform, the mould material can slide earlier to the buffering platform after the upset of upset passageway, rethread thrust unit pushes away the mould material to ejection of compact conveyor along the direction of guide bar and carries out the drawing of patterns operation, can guarantee same batch mould material align to grid on ejection of compact conveyor, so that the drawing of patterns device on the ejection of compact conveyor demolds.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic side view of the structure of fig. 1.
Fig. 3 is a partially enlarged view of a portion a in fig. 2.
Fig. 4 is a partially enlarged view of fig. 2 at B.
Fig. 5 is a partially enlarged view of C in fig. 2.
Fig. 6 is a schematic structural view of the mold removing device of the present invention.
The device comprises a feeding conveying device 1, a discharging conveying device 2, a material conveying device 21, a mold conveying device 22, a mold material wall separating device 3, a clamping jaw 31, a driving device III, a clamping jaw air cylinder 33, a mold taking device 4, a suction cup 41, a driving device II, a linear guide rail 44, a collision rod 5, an overturning channel 6, a push rod 7, a buffer platform 8, a guide rod 9, a pushing device 91, a pushing cross rod 92, a driving device I, a linear guide rail I93 and a stop rod 10.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The full-automatic demolding machine for the boxed solidified materials comprises a feeding conveying device 1 and an discharging conveying device 2, wherein a mold material wall separating device 3 is arranged above a conveying belt of the feeding conveying device 1, a mold taking device 4 is arranged above the conveying belt of the discharging conveying device 2, the feeding conveying device 1 and the discharging conveying device 2 are arranged up and down, a circular arc-shaped overturning channel 5 is fixedly arranged between the feeding conveying device 1 and the discharging conveying device 2, and an upper inlet and a lower outlet of the overturning channel 5 correspond to the conveying belts of the two conveying devices respectively.
More specifically, the entrance point of upset passageway 5 is located one side of feeding conveyor 1 conveyer belt, and be equipped with the push rod 6 that is used for pushing the mould material on the conveyer belt to the import of upset passageway 5 at the opposite side of feeding conveyor 1 conveyer belt, the mould material that is located feeding conveyor 1 need be through push rod 6 with its propelling upset passageway 5 after handling through mould material wall separator 3, push rod 6 exerts thrust through telescopic cylinder, side at feeding conveyor 1 is provided with six groups of upset passageways 5 along its delivery path, can realize multistation simultaneous working, show improvement drawing of patterns efficiency.
Be equipped with buffering platform 7 at the exit end of upset passageway 5, the export that is equipped with guide bar 8 corresponding to upset passageway 5 on buffering platform 7, guide bar 8 is the setting of the splayed of falling along the export both sides of upset passageway 5, and still be equipped with the thrust unit 9 that is used for pushing the mould material on buffering platform 7 to ejection of compact conveyor 2 in the top of buffering platform 7, the mould material can slide earlier on buffering platform 7 after 5 upsets through upset passageway, rethread thrust unit 9 pushes away the mould material to ejection of compact conveyor 2 along the direction of guide bar 8 and carries out the drawing of patterns operation, can guarantee same batch mould material align to grid on ejection of compact conveyor 2, so that the drawing of patterns device 4 on ejection of compact conveyor 2 carries out the drawing of patterns.
The discharging and conveying device 2 comprises a material conveying device 21 and a die conveying device 22, the two conveying devices are located in the same horizontal plane and are consistent with the conveying direction of the feeding and conveying device 1, die materials turned over through the turning channel 5 can be pushed onto the material conveying device 21 through the pushing device 9, the die is taken down through the die taking device 4 above the die conveying device and is transferred to the die conveying device 22, and finally the materials and the die are conveyed out through the respective conveying devices respectively, so that the die stripping work of a batch of die materials is completed.
The mold taking device 4 comprises a suction cup 41 and a driving device II 42 driving the suction cup 41 to reciprocate up and down, the suction cup 41 is externally connected with a vacuum generator, a horizontal linear guide rail II 43 is arranged above the driving device II 42, the driving device II 42 is slidably mounted on the linear guide rail II 43, and the working principle is as follows: firstly, the suction surface of the suction cup 41 is driven to be close to the upper surface of the mold by controlling the driving device II 42, a vacuum generator connected to the outside of the suction cup 41 is started to enable the suction cup 41 to suck the mold, then the driving device II 42 is controlled to drive the suction cup 41 to be lifted, the mold is separated from the material, and finally the mold is transferred to the mold conveying device 22 by controlling the horizontal movement of the driving device II 42 on the linear guide rail 43, so that the demolding is completed.
Before the mold removal operation, although the mold material is subjected to the side wall separation by the mold material wall separation device 3 and the secondary separation operation in the falling process of the turnover channel 3, a small amount of material still adheres to the corners of the mold, so that the material is not wasted, and the mold is more conveniently cleaned, therefore, the strikers 44 are uniformly arranged in the circumferential direction of the suction cups 41, the strikers 44 are relatively and fixedly connected with the suction cups 41, so that the strikers 44 can also control the vertical movement thereof by the driving device ii 42, the lower ends of the strikers 44 are slightly lower than the adsorption surface of the suction cups 41, and before the mold removal operation is performed by the suction cups 41, the driving device ii 42 needs to be controlled to drive the strikers 44 to strike the upper surface of the mold for many times, so that the material remained in the mold falls off.
A telescopic stop lever 10 is arranged above the conveying belt of the feeding conveying device 1, the stop lever 10 is controlled by a telescopic cylinder, the position of the stop lever 10 corresponds to the inlet end of the turnover channel 5, the stop lever 10 is used for stopping the mold materials on the feeding conveying device 1, so that the relative position of the mold materials corresponds to the inlet of the turnover channel 5, and a subsequent push rod 6 can smoothly push the mold materials into the turnover channel 5, in the embodiment, each turnover channel 5 is correspondingly provided with one stop lever 10, and the telescopic control of each stop lever 10 is matched with an inductor to work, the stop lever 10 at the foremost end of the conveying belt of the discharging conveying device 1 always keeps an extending state, namely a mold material blocking state, when the mold materials contact the stop lever 10, the next stop lever 10 at the rear end can extend, and the like in sequence, so as to realize the position control of a plurality of mold materials in the conveying process, it should be noted that the feeding interval of the mold material on the feeding conveyor 1 needs to be larger than the distance between two adjacent stop bars 10 to avoid the situation that a plurality of mold materials are accumulated between two adjacent stop bars 10.
The mold material wall separating device 3 comprises a clamping jaw 31 and a driving device III 32 driving the clamping jaw 31 to reciprocate up and down, the clamping jaw 31 is controlled to open and close through a clamping jaw cylinder 33, in the embodiment, the clamping jaw 31 is a two-end clamping jaw, and can only separate two opposite contact surfaces of the mold material at one time, so that the clamping jaw 31 is set to be rotatable and is controlled through a rotating cylinder, and the working principle is as follows: firstly, the initial claw distance of the clamping jaw 31 needs to be adjusted through the clamping jaw air cylinder 33 to enable the initial claw distance to correspond to the size of a mold material, when the mold material with an upward opening is conveyed to the position right below the clamping jaw 31 through the feeding conveying device 1, the clamping jaw 31 is driven to move downwards through the driving device III 32 to enable the clamping jaw 31 to be tightly attached to the inner wall of a mold and inserted into the mold material, then the clamping jaw 31 is slightly opened through the clamping jaw air cylinder 33 to slightly open the mold, air can enter a gap between the material and the mold, separation of the material and the mold wall is further promoted, then the clamping jaw 31 is driven to be lifted upwards through the driving device III 32, the rotating air cylinder is controlled to rotate the clamping jaw by 90 degrees, the operation is repeated again, and then the material and four contact surfaces of the mold are separated.
The working process of the full-automatic stripper comprises the following steps: firstly, the mould material with an upward opening is transported to a designated position of a conveyer belt of the feeding conveyer device 1 through the feeding conveyer device 1, the material is separated from four contact surfaces of a mould through the mould material wall separating device 3, then the push rod 6 is applied with a thrust to push the mould material into the overturning channel 5 for overturning, then the mould material slides to the buffer platform 7 from an outlet of the overturning channel 5, the mould material is pushed to the material conveyer device 21 along the direction of the guide rod 8 through the pushing device 9, the mould in the mould material is taken down and transferred to the mould conveyer device 22 through the mould taking device 4, and finally the material and the mould are respectively conveyed to the designated position through the material conveyer device 21 and the mould conveyer device 22 for next processing.
The driving devices i 92, ii 42, and iii 32 may be, but are not limited to, driving elements such as air cylinders, hydraulic cylinders, electric push rods, and the like.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto. Any person skilled in the art should also be able to cover the technical scope of the present invention by replacing or changing the technical solution and the improvement concept of the present invention with equivalents and modifications within the technical scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic stripper for box-packed solidification form material, includes feeding conveyor (1), ejection of compact conveyor (2), and feeding conveyor's (1) conveyer belt top is equipped with mould material wall separator (3), and ejection of compact conveyor's (2) conveyer belt top is equipped with mold taking device (4), its characterized in that, feeding conveyor (1) and ejection of compact conveyor (2) are arranged from top to bottom, fixedly between feeding conveyor (1) and ejection of compact conveyor (2) be provided with convex upset passageway (5), and the upper and lower exit of upset passageway (5) is corresponding to two conveyor's conveyer belt respectively.
2. The fully automatic stripper as claimed in claim 1, characterised in that the inlet end of the reversing channel (5) is located at one side of the conveyor belt of the feed conveyor (1), and that a push rod (6) for pushing the mould material on the conveyor belt towards the inlet of the reversing channel (5) is provided at the other side of the conveyor belt of the feed conveyor (1).
3. The fully automatic stripper as claimed in claim 2, characterised in that the outlet end of the turning channel (5) is provided with a buffer platform (7), the buffer platform (7) is provided with a guide rod (8) corresponding to the outlet of the turning channel (5), and a pushing device (9) for pushing the mould material on the buffer platform (7) to the discharge conveyor (2) is further arranged above the buffer platform (7).
4. The full-automatic demolding machine according to claim 3, wherein the pushing device (9) comprises a thrust cross rod (91) and a driving device I (92) driving the thrust cross rod (91) to reciprocate up and down, a horizontal linear guide rail I (93) is arranged above the driving device I (92), and the driving device I (92) is slidably mounted on the linear guide rail I (93).
5. The fully automatic stripper as claimed in claim 1, wherein the outfeed conveyor (2) comprises a material conveyor (21) and a mold conveyor (22), and the mold removing device (4) is used for removing the mold material from the material conveyor (21) and transferring the mold to the mold conveyor (22).
6. The full-automatic demolding machine according to claim 5, wherein the mold taking device (4) comprises a suction cup (41) and a driving device II (42) for driving the suction cup (41) to reciprocate up and down, a horizontal linear guide rail II (43) is arranged above the driving device II (42), and the driving device II (42) is slidably mounted on the linear guide rail II (43).
7. The full-automatic demolding machine according to claim 6, characterized by further comprising a plunger (44), wherein the plunger (44) is fixedly connected with the suction cup (41) in a relative mode, and the lower end of the plunger (44) is slightly lower than the suction surface of the suction cup (41).
8. The fully automatic stripper as claimed in claim 7, characterised in that the strikers (44) are arranged circumferentially uniformly around the suction cup (41).
9. The fully automatic stripper machine according to claim 2, characterized in that a telescopic bar (10) is arranged above the conveying belt of the feeding conveyor (1), and the telescopic bar (10) is positioned corresponding to the inlet end of the turnover channel (5).
10. The full-automatic demolding machine according to claim 1, characterized in that the mold material wall separating device (3) comprises a clamping jaw (31) and a driving device III (32) driving the clamping jaw (31) to reciprocate up and down, and the clamping jaw (31) is controlled to open and close by a clamping jaw air cylinder (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221604153.3U CN217397721U (en) | 2022-06-24 | 2022-06-24 | Full-automatic stripper for boxed solidified materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221604153.3U CN217397721U (en) | 2022-06-24 | 2022-06-24 | Full-automatic stripper for boxed solidified materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217397721U true CN217397721U (en) | 2022-09-09 |
Family
ID=83148207
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221604153.3U Active CN217397721U (en) | 2022-06-24 | 2022-06-24 | Full-automatic stripper for boxed solidified materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217397721U (en) |
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2022
- 2022-06-24 CN CN202221604153.3U patent/CN217397721U/en active Active
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