CN217395755U - Spiral reducing solid-liquid separation device - Google Patents

Spiral reducing solid-liquid separation device Download PDF

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Publication number
CN217395755U
CN217395755U CN202220999453.XU CN202220999453U CN217395755U CN 217395755 U CN217395755 U CN 217395755U CN 202220999453 U CN202220999453 U CN 202220999453U CN 217395755 U CN217395755 U CN 217395755U
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cavity
spiral
liquid separation
separation device
reducing solid
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CN202220999453.XU
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王希敏
邢翠霞
王燚
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Shandong Longtai Animal Husbandry Machinery Co ltd
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Shandong Longtai Animal Husbandry Machinery Co ltd
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Abstract

The utility model relates to a spiral reducing solid-liquid separation equipment belongs to kitchen garbage treatment equipment field. Comprises a pretreatment device, a treatment device and a post-treatment device which are arranged in sequence; the treatment device comprises a crushing system, a spiral reducing solid-liquid separation device and a conveying system which are sequentially arranged; the spiral reducing solid-liquid separation device comprises a spiral compression shaft, a first cavity, a second cavity and a third cavity. The spiral compression shaft sequentially penetrates through the first cavity, the second cavity and the third cavity; the utility model provides high compression efficiency makes things convenient for the subassembly in later stage to change and maintain.

Description

Spiral reducing solid-liquid separation device
Technical Field
The utility model relates to a spiral reducing solid-liquid separation equipment belongs to kitchen waste disposal equipment technical field.
Background
The kitchen waste refers to waste generated in daily life and food processing, food service, unit catering and other activities of residents, and comprises abandoned vegetable leaves, leftovers, fruit peels, egg shells, tea leaves, bones and the like, and the main sources of the kitchen waste are household kitchens, restaurants, dining halls, markets and other industries related to food processing. Illegal collection and recycling of kitchen waste can pose a threat to the environment and the health of residents. The prior art has the following technical defects:
1. the traditional technology has low pressing efficiency.
2. The traditional technology is inconvenient for replacing the extrusion filter screen.
3. The traditional technology has inconsistent effects on kitchen garbage in different areas.
4. The traditional technology is easy to paste the net for kitchen garbage with high oil content.
5. The traditional technology has high requirements on the quality of front-end materials.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: overcome prior art's not enough, provide a spiral reducing solid-liquid separation equipment, realize the solid-liquid separation to rubbish from cooking, improved and squeezed efficiency, make things convenient for the change and the later stage maintenance of accessory.
The spiral reducing solid-liquid separation device comprises a spiral compression shaft, a first cavity, a second cavity and a third cavity, wherein the spiral compression shaft sequentially penetrates through the first cavity, the second cavity and the third cavity; the spiral compression shaft is arranged in a variable shaft diameter mode; the spiral compression blades are arranged around the spiral compression shaft, and the screw pitch of the spiral compression blades is set in a variable screw pitch mode;
the third cavity is internally provided with a reverse thrust device, the reverse thrust device comprises a reverse thrust extrusion hammer, a support frame, a switching connecting rod and a reverse thrust cylinder, the reverse thrust extrusion hammer is arranged on a spiral compression shaft in a riding mode, the switching connecting rod is fixed on the upper portion of the reverse thrust extrusion hammer, the middle portion of the switching connecting rod is hinged to the support frame inside the third cavity, and the other end of the switching connecting rod is hinged to the reverse thrust cylinder arranged outside the third cavity.
The cloud control intelligent comprehensive kitchen waste treatment integrated machine comprises a pretreatment device, a treatment device and a post-treatment device which are sequentially arranged;
the treatment device comprises a crushing system, a spiral reducing solid-liquid separation device and a conveying system which are sequentially arranged;
spiral reducing solid-liquid separation device
Working process or working principle:
kitchen waste enters the first cavity from the feeding hole, is conveyed to the second cavity through the first cavity, is squeezed and extruded through the second cavity, an oil-water mixture flows out from the extrusion water gap, and solid is conveyed to the third cavity and is squeezed again through the reverse pushing extrusion hammer.
Preferably, the first cavity is provided with the feed inlet, the crushing system is arranged above the feed inlet, and the crushed kitchen waste directly enters the first cavity, so that the space occupied by equipment is effectively reduced, and the overall utilization rate of the equipment is improved.
Preferably, be equipped with the extrusion filter screen in the second cavity, the second cavity is equipped with the delivery port that runs through with the outside, extrudees on the filter screen, has improved extrusion efficiency, and oil water mixture can be directly followed and filtered the hole and flow out.
Preferably, one end of the thrust reverser cylinder is hinged outside the third cavity.
Preferably, the second cavity is provided with an exhaust port at the upper part, and an exhaust gas treatment system can be accessed.
Preferably, the lower part of the third cavity is provided with a discharge hole, and the compression discharge hole is connected with a conveying system.
Preferably, the pretreatment device comprises a lifting system, a sorting system and a feed hopper, the sorting system comprises a conveying belt, a magnetic separation device and a monitoring device, the feeding end of the conveying belt is provided with the feed hopper, and a feeding port of the feed hopper is arranged corresponding to the hydraulic lifting machine; the discharge port of the feed hopper is arranged corresponding to the conveying belt;
conveyer belt one side is equipped with the magnetic separation device, offers the filtration pore on the conveyer belt, and conveyer belt discharge end top is equipped with monitoring device, and conveyer belt discharge end below is equipped with the letter sorting discharge gate, and letter sorting discharge gate below corresponds and is equipped with broken system.
Preferably, the anti-falling filter screen is arranged below the conveying belt, and the sorting water outlet is arranged below the anti-falling filter screen.
Preferably, the post-treatment device comprises a biological fermentation system and an exhaust gas treatment system;
the inside stirring claw that is equipped with of biological fermentation system, stirring claw one end set up on the main shaft, and the stirring claw other end is equipped with the fishtail piece, is equipped with the support rib board on the stirring claw, and the support rib board extends to fishtail piece middle part and sets up.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses a set up helical compression axle and compression blade, compression efficiency improves.
2. The utility model discloses a sectional type design spiral reducing solid-liquid separation equipment makes things convenient for the later stage subassembly to change and maintain.
3. Through setting up the extrusion hammer of thrust reversal, further extrude, improve solid-liquid separation's efficiency.
The utility model discloses
Drawings
FIG. 1 is a schematic structural diagram of embodiment 1 of the present invention;
FIG. 2 is a schematic structural diagram of a spiral reducing solid-liquid separation device in embodiment 1 of the present invention;
FIG. 3 is a schematic view of the appearance structure of the spiral reducing solid-liquid separation device in embodiment 1 of the present invention;
FIG. 4 is a schematic structural view of a stirring claw of a biological fermentation system in accordance with embodiment 1 of the present invention;
FIG. 5 is a schematic view of a spiral compression shaft structure of a spiral reducing solid-liquid separation device in embodiment 1 of the present invention;
in the figure: 1. a lifting system; 2. a sorting system; 3. a crushing system; 4. a spiral reducing solid-liquid separation device; 5. a delivery system; 6. an oil-water separation system; 7. a biological fermentation system; 8. an exhaust gas treatment system; 9. an intelligent control system; 10. a feed hopper;
41. a reverse thrust cylinder; 42. an opening and closing connecting rod; 43. a third cavity; 44. a second cavity; 45. a first cavity; 46. compressing the blades; 47. a helical compression shaft; 48. extruding the filter screen; 49. extruding a water outlet; 401. reversely pushing the extrusion hammer; 402. a support frame; 403. compressing the discharge hole;
21. a conveyor belt; 22. a magnetic separation device; 23. a monitoring device; 24. a sorting water outlet; 25. the filter screen is prevented from falling; 71. a stirring claw; 711. fillets of fish tail; 712. supporting the rib plate.
Detailed Description
Example 1
As shown in fig. 1 to 5, the spiral diameter-changing solid-liquid separation device of the present invention includes a spiral compression shaft 47, a first cavity 45, a second cavity 44, and a third cavity 43, wherein the spiral compression shaft 47 sequentially penetrates through the first cavity 45, the second cavity 44, and the third cavity 43; the spiral compression shaft 47 is arranged in a variable shaft diameter mode; a spiral compression blade 46 is arranged around the spiral compression shaft 47, and the pitch of the spiral compression blade 46 is set in a variable pitch;
a reverse thrust device is arranged in the third cavity 43 and comprises a reverse thrust extrusion hammer 401, a support frame 402, an opening-closing connecting rod 42 and a reverse thrust cylinder 41, the reverse thrust extrusion hammer 401 is arranged on a spiral compression shaft 47 in a riding mode, the opening-closing connecting rod 42 is fixed on the upper portion of the reverse thrust extrusion hammer 401, the middle portion of the opening-closing connecting rod 42 is hinged to the support frame 402 in the third cavity 43, and the other end of the opening-closing connecting rod 42 is hinged to the reverse thrust cylinder 41 arranged outside the third cavity 43. The first cavity 45 is provided with a feed inlet, and a crushing system 3 is arranged above the feed inlet. An extrusion filter screen 48 is arranged in the second cavity 44, and an extrusion water gap 49 penetrating through the second cavity 44 and the outside is arranged. One end of the reverse thrust cylinder 41 is hinged outside the third cavity 43. An air outlet is arranged at the upper part of the second cavity 44. The lower part of the third cavity 43 is provided with a compression discharge hole 403, and the compression discharge hole 403 is connected with the conveying system 5. The material is subjected to larger and larger extrusion force by adopting the screw shafts with variable screw pitches and variable shaft diameters, the reverse thrust device at the discharge port end and other technical means, so that the aim of solid-liquid separation is fulfilled. The kitchen waste is crushed and then enters a spiral reducing solid-liquid separation device, the kitchen waste is dehydrated and degreased through spiral squeezing, the materials are effectively separated from filtrate, and the water content of solid materials after solid-liquid separation is lower than 65%. The feed end of the squeezing dehydrator is connected with the discharge end of the crusher through a flange, and the discharge end of the squeezing dehydrator is connected with the screw conveyor;
as shown in fig. 1-5 preprocessing device includes hoist system 1, letter sorting system 2 and feeder hopper 10, letter sorting system 2 includes conveyer belt 21, magnetic separation device 22 and monitoring device 23, work after magnetic separation device 22 circular telegram, remove magnetic force after the outage, prepare for follow-up clearance, monitoring device 23 is equipped with the camera, the camera is ordinary camera, the camera is used for detecting the foreign matter, prevent to destroy the stirring tooth of breaker, can connect intelligent control system 9 or camera connection screen by the camera, the manual work discerns the foreign matter. A feeding hopper is arranged at the feeding end of the conveying belt 21, and a feeding port of the feeding hopper is arranged corresponding to the hydraulic hoister; the discharge port of the feed hopper is arranged corresponding to the conveying belt 21; conveyer belt 21 one side is equipped with magnetic separation device 22, sets up the filtration pore on the conveyer belt 21, and 21 discharge end tops of conveyer belt are equipped with monitoring device 23, and 21 discharge end below of conveyer belt is equipped with the letter sorting discharge gate, and letter sorting discharge gate below correspondence is equipped with broken system 3, and broken system 3 adopts the biax breaker, is the well, light load shear type breaker who is applied to kitchen garbage specially, and the breaker is located the end of letter sorting platform conveyer belt. The double-shaft crusher is provided with a single motor reducer, and two cutter shafts are driven to simultaneously operate through a gear speed-dividing box. The kitchen waste is quickly shredded by a crusher, large materials are crushed into small materials which are easy to ferment, the materials with high fiber content such as sugarcane, bamboo shoot shells and bamboo shoot leaves can be shredded, small objects directly pass through a crushing system, and the large kitchen waste is cut by a blade on a double shaft and is crushed into objects with the length of less than 10 mm; the feed end of the crusher is connected with the discharge end of a conveyer belt 21 contained in the sorting system 2 through a flange, and the discharge end of the crusher is connected with the feed end of the spiral reducing solid-liquid separation device 4. A falling-proof filter screen 25 is arranged below the conveying belt 21, and a sorting water outlet 24 is arranged below the falling-proof filter screen 25.
The post-treatment device shown in fig. 1 to 5 comprises a biological fermentation system 7 and a waste gas treatment system 8; the biological fermentation system 7 is internally provided with a stirring claw 71, one end of the stirring claw 71 is arranged on the main shaft, the other end of the stirring claw 71 is provided with a fishtail sheet 711, the stirring claw 71 is provided with a supporting rib plate 712, the supporting rib plate 712 extends to the middle of the fishtail sheet 711, the biological fermentation system comprises a fermentation cabin body, a heating source, a heat preservation layer, a stirring device and the like, the kitchen waste after solid-liquid separation is induced by a material temperature sensor, an oil temperature sensor and other systems in the fermentation cabin, the internal temperature of the fermentation cabin is automatically controlled and increased, stirring is continuously carried out after a certain temperature is reached, the material is fully contacted with oxygen, and aerobic fermentation is carried out. The inside accessible deodorization fan of fermentation storehouse is handled, carries the foul smell that produces fermentation and kitchen garbage itself to biological deodorizing device. An infrared camera is arranged in the fermentation bin, so that the working condition of materials in the fermentation bin can be observed. The kitchen waste is conveyed into a fermentation bin for biodegradation and fermentation, and the full fermentation product is a biological organic fertilizer without secondary composting. After the temperature and the humidity in the bin body are set, the temperature and the humidity are automatically controlled, and the optimal breeding environment of the strains is kept.
Working process or working principle:
1. sorting: the kitchen waste is lifted to a feeding hole above the sorting device through the lifting system 1, falls onto a conveying belt in the sorting device, is adsorbed by a magnetic separation device to prevent a crusher in the crushing system from being damaged, liquid in the kitchen waste flows into a lower anti-falling filter screen after being filtered by the conveying belt, flows into a sorting water outlet after passing through the anti-falling filter screen, and enters an oil-water separation system 6 from the sorting water outlet, and the rest kitchen waste is sent into the crushing system;
2. crushing: sending the crushed materials into a spiral reducing solid-liquid separation device after being crushed by a crusher in a crushing system;
3. solid-liquid separation: the kitchen waste is sent into a solid-liquid separation system and then is subjected to screw extrusion, an oil-water mixture is sent into an oil-water separation system 6, and the solid kitchen waste is sent into a conveying system 5 and is conveyed to a biological fermentation system through the conveying system 5;
4. and (3) fermentation: the fermentation storehouse comprises fermentation storehouse body, heating source, heat preservation, agitating unit etc. handles through heating, heat preservation and fermentation, and the gas after the processing is sent into exhaust-gas treatment system 8, and deodorization spray column is biological deodorization system's core among the exhaust-gas treatment system 8, and deodorization system is handled the gas that releases in the fermentation process of discarded object. The fermented kitchen garbage is made into chemical fertilizer for use.
5. Oil-water separation: by utilizing a sedimentation tank type and adopting gravity separation for separation, the separated oil and water avoids secondary pollution, and the oil-water separation degree is high.
In order to improve the intellectualization of the kitchen waste all-in-one machine, the intelligent control system 9 is in butt joint with a distributed control system developed by a company. The distributed control system is an instrument control system based on a microprocessor and adopting a design principle of decentralized control function, centralized display operation, consideration of both autonomous and comprehensive coordination.
The maturity of the industrial Ethernet provides technical support for realizing efficient and economic information interaction among equipment of a production line. The adoption of the distributed control system puts higher requirements on field production equipment and also points out the development direction for the research and development of future equipment. The control system realizes real-time communication through the industrial Ethernet, and simultaneously communicates with the distributed control system to build reliable equipment support for the spiral reducing solid-liquid separation device.
The electric appliance control module can be adopted to realize automatic control through a software PLC programming microcomputer, and automatic operation is realized without manual intervention. The additional functions of the equipment body all realize monomer integration and modularization; combining: the equipment main body accessories are processed, produced and combined, and rapidly assembled on site; integration: the main body, accessories, pipeline valves, electric and automatic control systems are integrated; intelligentization: unattended operation, intelligent diagnosis and remote operation of the mobile control terminal. The big data platform can monitor, supervise, operate and maintain in real time and realize data sharing.
The utility model discloses in to the direction of structure and the description of relative position relation, it is right not to constitute like the description from top to bottom all around the utility model discloses a restriction only is the description convenient.

Claims (6)

1. A spiral reducing solid-liquid separation device is characterized by comprising a spiral compression shaft (47), a first cavity (45), a second cavity (44) and a third cavity (43), wherein the spiral compression shaft (47) sequentially penetrates through the first cavity (45), the second cavity (44) and the third cavity (43); the spiral compression shaft (47) is arranged in a variable shaft diameter mode; a spiral compression blade (46) is arranged around the spiral compression shaft (47), and the pitch of the spiral compression blade (46) is set in a variable pitch manner;
be equipped with the reverse thrust unit in third cavity (43), the reverse thrust unit is including reverse thrust extrusion hammer (401), support frame (402), switching connecting rod (42) and reverse thrust cylinder (41), reverse thrust extrusion hammer (401) are ridden and are set up on helical compression axle (47), reverse thrust extrusion hammer (401) upper portion is fixed switching connecting rod (42), switching connecting rod (42) middle part is articulated to be set up on third cavity (43) inside support frame (402), switching connecting rod (42) other end articulates on reverse thrust cylinder (41) of third cavity (43) outside setting.
2. The spiral reducing solid-liquid separation device of claim 1, wherein the first cavity (45) is provided with a feed inlet.
3. The spiral reducing solid-liquid separation device according to claim 2, wherein an extrusion filter screen (48) is arranged in the second cavity (44), and an extrusion water outlet (49) penetrating through the second cavity (44) and the outside is arranged in the second cavity.
4. The spiral reducing solid-liquid separation device according to any one of claims 1 to 3, wherein one end of the thrust cylinder (41) is hinged to the outside of the third cavity (43).
5. The spiral reducing solid-liquid separation device of claim 1, wherein an air outlet is arranged at the upper part of the second cavity (44).
6. The spiral reducing solid-liquid separation device according to claim 5, wherein a compression discharge port (403) is formed in the lower portion of the third cavity (43), and the compression discharge port (403) is connected with the conveying system (5).
CN202220999453.XU 2022-04-24 2022-04-24 Spiral reducing solid-liquid separation device Active CN217395755U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220999453.XU CN217395755U (en) 2022-04-24 2022-04-24 Spiral reducing solid-liquid separation device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220999453.XU CN217395755U (en) 2022-04-24 2022-04-24 Spiral reducing solid-liquid separation device

Publications (1)

Publication Number Publication Date
CN217395755U true CN217395755U (en) 2022-09-09

Family

ID=83143123

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220999453.XU Active CN217395755U (en) 2022-04-24 2022-04-24 Spiral reducing solid-liquid separation device

Country Status (1)

Country Link
CN (1) CN217395755U (en)

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