CN217368572U - Breaker is used in concrete production - Google Patents
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- CN217368572U CN217368572U CN202220981881.XU CN202220981881U CN217368572U CN 217368572 U CN217368572 U CN 217368572U CN 202220981881 U CN202220981881 U CN 202220981881U CN 217368572 U CN217368572 U CN 217368572U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
Description
技术领域technical field
本实用新型涉及破碎装置技术领域,具体为一种混凝土生产用破碎装置。The utility model relates to the technical field of crushing devices, in particular to a crushing device for concrete production.
背景技术Background technique
在混凝土的生产过程中,通常会添加混凝土旧料或者建筑废料,以合理利用废旧资源,而利用混凝土旧料或者建筑废料在生产混凝土时,往往需要通过破碎装置对混凝土旧料或者建筑废料进行处理,以使其料径与混凝土生产的粒径相配合,以便于各原料的混合;In the production process of concrete, old concrete materials or construction wastes are usually added to rationally utilize waste resources. When using old concrete materials or construction wastes to produce concrete, it is often necessary to dispose of old concrete materials or construction wastes through crushing devices. , so that its material diameter is matched with the particle size of concrete production, so as to facilitate the mixing of various raw materials;
而现有破碎装置结构比较单一,且只能破碎一些较小的废料,对于较大通常的操作是采用人工破碎后再放入到破碎装置内进行破碎处理,但人工破碎的产率较低,且浪费人力,而为了实现机械化的操作,也有技术提出在破碎装置的粉碎机构前端,先对废料进行碾压操作,其采用的方式是液压缸与碾压板的配合方式,其缺陷在于物料还是需要人工投料,且投料的速率需要控制,同时一个液压缸的操作对于大块物料的破碎来说,耗时较大,故为了保证其破碎效果,通常采用大压力的液压缸,这使得其每次的碾压作用力过大,对设备安装的稳定性提出了很高的要求,另外,纵向的结构布局设计,对于人工投料来说,其工作的作用力也较大,其相对于人工破碎来说,虽然部分减少的人员的操作,但仍然很费力。However, the structure of the existing crushing device is relatively simple, and it can only crush some smaller wastes. For larger and common operations, manual crushing is used and then put into the crushing device for crushing treatment, but the yield of manual crushing is low. And waste manpower, and in order to achieve mechanized operation, there is also a technology that proposes to roll the waste at the front end of the crushing mechanism of the crushing device. The method used is the cooperation of the hydraulic cylinder and the rolling plate. Manual feeding is required, and the feeding rate needs to be controlled. At the same time, the operation of a hydraulic cylinder takes a lot of time for the crushing of large materials. Therefore, in order to ensure the crushing effect, a high-pressure hydraulic cylinder is usually used, which makes its The secondary rolling force is too large, which puts forward high requirements for the stability of equipment installation. In addition, the longitudinal structural layout design, for manual feeding, the working force is also large, which is relatively high compared to manual crushing. Said that, although the operation of the partially reduced personnel, it is still laborious.
实用新型内容Utility model content
本实用新型的一个目的是解决至少上述问题和/或缺陷,并提供至少后面将说明的优点。An object of the present invention is to address at least the above-mentioned problems and/or disadvantages and to provide at least the advantages that will be described hereinafter.
为了实现根据本实用新型的这些目的和其它优点,提供了一种混凝土生产用破碎装置,包括粉碎机构以及设置在粉碎机构出料端和/或入料端的除尘机构,在所述粉碎机构的入料侧设置有呈水平布局的碾压机构;In order to achieve these objects and other advantages according to the present invention, a crushing device for concrete production is provided, comprising a crushing mechanism and a dust removal mechanism arranged at the discharge end and/or the input end of the crushing mechanism, and at the inlet of the crushing mechanism The material side is provided with a rolling mechanism in a horizontal layout;
其中,所述碾压机构被配置为包括:Wherein, the rolling mechanism is configured to include:
呈水平布局的链板式传输机构;Chain-plate transmission mechanism with horizontal layout;
设置在链板式传输机构上方的多根碾压辊,且各碾压辊在物料的输出方向上与链板式传输机构之间的间距呈递减布置。A plurality of rolling rollers are arranged above the chain plate type transmission mechanism, and the distances between the roller pressure rollers in the output direction of the material and the chain plate type transmission mechanism are arranged in decreasing order.
优选的是,所述碾压机构的物料输出端通过相配合的垂直或倾斜提升机构与粉碎机构的入料斗相连通。Preferably, the material output end of the rolling mechanism is communicated with the feeding hopper of the crushing mechanism through a matching vertical or inclined lifting mechanism.
优选的是,各碾压辊的外周上布置有多个第一破碎齿。Preferably, a plurality of first crushing teeth are arranged on the outer circumference of each rolling roller.
优选的是,所述碾压机构被配置为还包括设置在链板式传输机构输出端的暂存斗;Preferably, the rolling mechanism is configured to further include a temporary storage bucket disposed at the output end of the chain plate type transmission mechanism;
其中,所述暂存斗内部在与链板式传输机构输出端相配合的位置上相对设置有两个第一破碎辊,且所述第一破碎辊之间间距被配置为1-3cm。Wherein, two first crushing rollers are oppositely arranged inside the temporary storage bucket at positions matched with the output end of the chain plate type transmission mechanism, and the distance between the first crushing rollers is configured to be 1-3 cm.
优选的是,在第一破碎辊下方,且与暂存斗内壁相配合的位置上,分别设置有与第一破碎辊布局方向一致的第二破碎辊;Preferably, below the first crushing roller and at a position matched with the inner wall of the temporary storage bucket, there are respectively arranged second crushing rollers that are consistent with the layout direction of the first crushing roller;
其中,所述暂存斗内壁在与第二破碎辊相配合的位置上,以可拆卸的方式设置有破碎板;Wherein, the inner wall of the temporary storage bucket is provided with a crushing plate in a detachable manner at a position matched with the second crushing roller;
所述第一破碎辊、第二破碎辊的外周上,所述破碎板与第二破碎辊相配合的一侧分别设置有多个相配合的第二破碎齿。On the outer periphery of the first crushing roller and the second crushing roller, a plurality of matching second crushing teeth are respectively provided on the side where the crushing plate is matched with the second crushing roller.
本实用新型至少包括以下有益效果:其一,本实用新型通过在粉碎机构前端设置相配合的碾压机构,使得进入到粉碎机构的物料粒径可控性更好,物料后期的粉碎效果和效率可以得到显著提升,同时相对于现有的前端处理来说,更有利于工业生产中处理效率的提升,同时其人力浪费更小,操作性更强。The utility model at least includes the following beneficial effects: First, the utility model provides better controllability of the particle size of the material entering the pulverizing mechanism by arranging a matching rolling mechanism at the front end of the pulverizing mechanism, and the pulverizing effect and efficiency of the material in the later stage are improved. It can be significantly improved, and at the same time, compared with the existing front-end processing, it is more conducive to the improvement of processing efficiency in industrial production, and at the same time, the manpower waste is smaller and the operability is stronger.
其二,本实用新型通过多级碾压配合暂存斗的初步破碎处理,使得物料的处理效率可以得到提升,同时具有更大的物料处理量,利于工业化上的生产。Second, the utility model combines the preliminary crushing treatment of the temporary storage bucket through multi-stage rolling, so that the processing efficiency of materials can be improved, and at the same time, it has a larger material processing capacity, which is beneficial to industrialized production.
本实用新型的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本实用新型的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will be manifested in part by the description below, and in part will be understood by those skilled in the art from the study and practice of the present invention.
附图说明Description of drawings
图1为本实用新型的一个实施例中混凝土生产用破碎装置的结构布局示意图;1 is a schematic diagram of the structural layout of a crushing device for concrete production in an embodiment of the present utility model;
图2为本实用新型的一个实施例中暂存斗的截面结构示意图。2 is a schematic cross-sectional structural diagram of a temporary storage bucket in an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present utility model will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can refer to the text of the description to implement it accordingly.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" as used herein do not assign the presence or addition of one or more other elements or combinations thereof.
需要说明的是,在本实用新型的描述中,术语指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that, in the description of the present invention, the orientation or positional relationship indicated by the terms is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and is not indicative or implied. The device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接,可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通,对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, unless otherwise expressly specified and limited, the terms "installation", "provided with", "sleeve/connection", "connection", etc., should be understood in a broad sense, such as "connection", which can be It can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium, or the internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
此外,在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In addition, in the present invention, unless otherwise expressly specified and defined, the first feature "on" or "under" the second feature may be the first and second features in direct contact, or the first and second features through Indirect intermediary contact. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
图1示出了根据本实用新型的一种混凝土生产用破碎装置实现形式,其中包括粉碎机构1以及设置在粉碎机构出料端和/或入料端的除尘机构2,在所述粉碎机构的入料侧设置有呈水平布局的碾压机构3,在这种结构中,通过碾压机构的设计,可以将进入到粉碎机构的物料料径进行前期的破碎处理,以使其从大块变成小块,更有利于粉碎机构进行粉碎操作,在实际应用时,所述粉碎机构可以采用辊式粉碎,也可以采用离心粉碎,而不管采用什么结构的粉碎方式,其后端都需要设置相配合的除尘机构,以减小扬尘,所述除尘机构可以采用布袋式结构,也可以采用抽吸过滤式结构,而进一步地碾压机构的外部,以及与粉碎机构相配合的一侧都可以采用相拆卸的罩壳进行密封,以保证其工作的密封性,进一步减小其扬尘,满足工业生产时对环境污染控制的需要;Fig. 1 shows the realization form of a crushing device for concrete production according to the present invention, which includes a crushing mechanism 1 and a dust removal mechanism 2 arranged at the discharge end and/or the feeding end of the crushing mechanism. The material side is provided with a
其中,所述碾压机构被配置为包括:Wherein, the rolling mechanism is configured to include:
呈水平布局的链板式传输机构4,在这种结构中采用碾板式的结构,使得其密封度较好,细小的物料不会通过间隙掉落,同时其结构的稳定性更好,在碾压辊进行碾压操作时,具有更好的支撑力,不会影响其传输;The chain plate type transmission mechanism 4 in a horizontal layout adopts a rolling plate type structure, so that the sealing degree is better, the fine materials will not fall through the gap, and the stability of the structure is better. When the roller is rolling, it has better supporting force and will not affect its transmission;
设置在链板式传输机构上方的多根碾压辊5,且各碾压辊在物料的输出方向上与链板式传输机构之间的间距呈递减布置,在这种结构中,物料通过链板式传输机构沿其运动方向进行传输,在进入到最前方的碾压辊时,通过最大间距的碾压辊进行初次碾压,对其大小进行初步控制,再进一步通过后面的碾压辊对其粒径进一步进行调整,以使后端输入到粉碎机构的物料的料径可控性更好,更有利于工业上的生产,而在实际应用中,对于块头较大不容易进入停滞的物料,还可以通过人工操作进行进一步控制,或者设置相配合的挡料板进行辅助进料,防止人工操作对人员造成的损伤。A plurality of rolling rollers 5 are arranged above the chain plate transmission mechanism, and the distance between each rolling roller in the output direction of the material and the chain plate transmission mechanism is arranged in decreasing order. In this structure, the material is transmitted through the chain plate type. The mechanism is transported along its moving direction. When entering the most front rolling roller, the rolling roller with the largest spacing is used for initial rolling, and its size is preliminarily controlled, and then the particle size is further passed through the subsequent rolling rollers. Further adjustment is made to make the material diameter of the material input to the crushing mechanism at the rear end more controllable, which is more conducive to industrial production. Further control is carried out by manual operation, or a matching baffle plate is set for auxiliary feeding to prevent damage to personnel caused by manual operation.
如图1,在另一种实例中,所述碾压机构的物料输出端通过相配合的垂直或倾斜提升机构6与粉碎机构的入料斗7相连通,通过碾压机构处理的物料通过垂直或倾斜提升机构进行输送,实现自动化操作,而垂直或倾斜提升机构的选择可以根据现场布局的需要进行调整,而垂直提升机构采用Z形的垂直斗式提升机,其内部传动被配置为采用螺杆式的结构,因其结构是现有技术,故在此不再进行叙述。As shown in Figure 1, in another example, the material output end of the rolling mechanism is communicated with the
如图1,在另一种实例中,各碾压辊的外周上布置有多个第一破碎齿8,通过外部的第一破碎齿对物料的结构进行处理,以使其传递过程中物料的破碎不仅仅依赖于碾压辊的碾压操作,还可以通过破碎齿对物料的进行破碎处理,其处理的效率和处理的力度可控性更好。As shown in Figure 1, in another example, a plurality of first crushing teeth 8 are arranged on the outer circumference of each rolling roller, and the structure of the material is processed by the outer first crushing teeth, so that the material can be transferred during the transfer process. Crushing not only depends on the rolling operation of the rolling roller, but also can crush the material through the crushing teeth, and the processing efficiency and processing strength are more controllable.
如图1-2,在另一种实例中,所述碾压机构被配置为还包括设置在链板式传输机构输出端的暂存斗9,其作用在于对于物料进行缓存处理,在具体应用中,暂存斗在空间上可以设置在垂直提升上机的上方,也可以设置在其一侧,根据现场的需要进行具体的位置设计;As shown in Figure 1-2, in another example, the rolling mechanism is configured to further include a
其中,所述暂存斗内部在与链板式传输机构输出端相配合的位置上相对设置有两个第一破碎辊10,且所述第一破碎辊之间间距被配置为1-3cm,在实际应用中,从链板式传输机构输出的物料进入到第一破碎辊所在的位置,通过与第一破碎辊进行二次处理,以使其大小进一步得到控制,而在实现应用时,与第一破碎辊相连接的电机可以是一个,也可以是两个,如果是一个,则动的破碎辊与静的破碎辊进行配合操作完成对物料的处理,如果是两个,则两个破碎辊的转动方向可以设置呈相反状态,以使物料不会在破碎辊之间不动或打转,影响其破碎效率,其间距大小,可以根据实际的应用场景进行配合设置,以具有更好的适应性。Wherein, two first crushing
如图1-2,在另一种实例中,在第一破碎辊下方,且与暂存斗内壁相配合的位置上,分别设置有与第一破碎辊布局方向一致的第二破碎辊11,在实际操作中,物料落入暂存斗后,部分物料与第一破碎辊进行配合,完成了破碎操作,但还有部分物料会因第一破碎辊的转动,从第一破碎辊与暂存斗间的间隙掉落,影响物料大小的均一性,而在下方设置相配合的第二破碎辊,在空间上对掉落的物料进行处理,相对于第一破碎辊与侧壁之间的间距缩小而言,可以形成分层处理,增加效率;As shown in Fig. 1-2, in another example, below the first crushing roller and at the position matched with the inner wall of the temporary storage bucket, there are respectively arranged second crushing
其中,所述暂存斗内壁在与第二破碎辊相配合的位置上,以可拆卸的方式设置有破碎板12,其作用在于使得物料不会与暂存斗直接作用,减小其工作对内壁产生的操作,可拆卸的方式设计,使得其后期维护时可以根据需要进行更换;Among them, the inner wall of the temporary storage bucket is provided with a crushing
所述第一破碎辊、第二破碎辊的外周上,所述破碎板与第二破碎辊相配合的一侧分别设置有多个相配合的第二破碎齿13,通过破碎齿的作用,保证物料的破碎效果和效率,同时第二破碎齿顶部的尖锐程度,相对于第一破碎齿来说,可以显著的减小,另外,本方案中的第二破碎辊、碾压辊当然的设置有与其相配合的传动电机,且暂存斗或者其他结构相配合的位置上当然地设置有可供安装的孔,同时配合轴承座,保证其运行的稳定性和可靠性。On the outer periphery of the first crushing roller and the second crushing roller, a plurality of matching second crushing
以上各方案均只是一种较佳实例的说明,但并不局限于此。在实施本实用新型时,可以根据使用者需求进行适当的替换和/或修改。Each of the above solutions is only an illustration of a preferred example, but is not limited thereto. When implementing the present invention, appropriate replacements and/or modifications can be made according to user needs.
这里说明的设备数量和处理规模是用来简化本实用新型的说明的。对本实用新型的应用、修改和变化对本领域的技术人员来说是显而易见的。The number of equipment and processing scale described here are intended to simplify the description of the present invention. Applications, modifications and variations to the present invention will be apparent to those skilled in the art.
尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用。它完全可以被适用于各种适合本实用新型的领域。对于熟悉本领域的人员而言,可容易地实现另外的修改。因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the specification and embodiments. It can be completely applied to various fields suitable for the present invention. Additional modifications can readily be implemented by those skilled in the art. Therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the claims and the scope of equivalents.
Claims (5)
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CN116273280A (en) * | 2023-02-27 | 2023-06-23 | 重庆三铭重工有限公司 | Multistage crushing plate type roller press |
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CN116273280A (en) * | 2023-02-27 | 2023-06-23 | 重庆三铭重工有限公司 | Multistage crushing plate type roller press |
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