CN217358104U - Pollution-free increase energy-saving low-carbon production increasing system applied to stepping sintering machine - Google Patents
Pollution-free increase energy-saving low-carbon production increasing system applied to stepping sintering machine Download PDFInfo
- Publication number
- CN217358104U CN217358104U CN202220837147.6U CN202220837147U CN217358104U CN 217358104 U CN217358104 U CN 217358104U CN 202220837147 U CN202220837147 U CN 202220837147U CN 217358104 U CN217358104 U CN 217358104U
- Authority
- CN
- China
- Prior art keywords
- flue gas
- sintering machine
- sintering
- stepping
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005245 sintering Methods 0.000 title claims abstract description 196
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 184
- 239000003546 flue gas Substances 0.000 claims abstract description 179
- 238000001816 cooling Methods 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000012545 processing Methods 0.000 claims abstract description 15
- 238000009826 distribution Methods 0.000 claims abstract description 13
- 239000000428 dust Substances 0.000 claims description 32
- 238000006477 desulfuration reaction Methods 0.000 claims description 17
- 230000023556 desulfurization Effects 0.000 claims description 17
- 230000006835 compression Effects 0.000 claims description 14
- 238000007906 compression Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000007689 inspection Methods 0.000 claims description 9
- 239000000284 extract Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 230000032258 transport Effects 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 5
- 239000000779 smoke Substances 0.000 claims description 5
- 230000006872 improvement Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000003344 environmental pollutant Substances 0.000 abstract description 7
- 231100000719 pollutant Toxicity 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 238000010276 construction Methods 0.000 abstract description 4
- 229910052760 oxygen Inorganic materials 0.000 description 18
- 239000001301 oxygen Substances 0.000 description 18
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 17
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 16
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 15
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 9
- 229910002091 carbon monoxide Inorganic materials 0.000 description 6
- 239000003517 fume Substances 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000005457 optimization Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000008207 working material Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Treating Waste Gases (AREA)
Abstract
本实用新型提供一种应用于步进式烧结机的污染零增加节能低碳提产系统,包括:烧结段烟气处理模块以及冷却段烟气处理模块;烧结段烟气处理模块包括:料面循环单元、台车侧壁循环单元以及外排烟气处理单元。本实用新型重新优化构建了步进式烧结机的烟气系统,在现有环保设施不进行改造的情况下,通过步进式烧结机烧结段和冷却段风量的分配,特别是增加了烧结机侧壁漏风循环,在增加产量的同时减少烧结段的风量,和现有环保治理设施处理能力匹配,可以实现产量增加污染物排放无增加。
The utility model provides a pollution-free, energy-saving, low-carbon production-enhancing system applied to a stepping sintering machine, comprising: a sintering section flue gas processing module and a cooling section flue gas processing module; the sintering section flue gas processing module includes: a material surface Circulation unit, trolley side wall circulation unit and external exhaust flue gas treatment unit. The utility model re-optimizes the construction of the flue gas system of the stepping sintering machine. Under the condition that the existing environmental protection facilities are not modified, through the distribution of the air volume of the sintering section and the cooling section of the stepping sintering machine, especially the sintering machine is increased. The sidewall air leakage circulation reduces the air volume of the sintering section while increasing the output, and matches the processing capacity of the existing environmental protection treatment facilities, which can increase the output without increasing the pollutant discharge.
Description
技术领域technical field
本实用新型属于冶金技术领域,尤其涉及一种应用于步进式烧结机的污染零增加节能低碳提产系统。The utility model belongs to the technical field of metallurgy, in particular to a pollution-free, energy-saving, low-carbon production-enhancing system applied to a stepping sintering machine.
背景技术Background technique
步进式烧结机在钢铁行业中应用占有很大比例,其中,步进式烧结机运行台车部分分为烧结段和冷却段,正常运行时,烧结终点控制在烧结段末端,烧结段产生的烟气由烧结段风箱收集后进行除尘脱硫脱硝处理,冷却段产生的烟气中仅含有颗粒物,由冷却段风箱收集后做除尘处理。The stepping sintering machine occupies a large proportion in the steel industry. The running trolley of the stepping sintering machine is divided into a sintering section and a cooling section. During normal operation, the sintering end point is controlled at the end of the sintering section. The flue gas is collected by the bellows in the sintering section for dust removal, desulfurization and denitration treatment. The flue gas generated in the cooling section contains only particulate matter, and is collected by the bellows in the cooling section for dedusting treatment.
当步进式烧结机需要提高产量时,一般通过增加料层厚度和提高台车速度来实现,当步进式烧结机产量超过额定产量时,烧结终点会到达冷却段,造成冷却段烟气中增加二氧化硫、氮氧化物、一氧化碳等污染物,若此时冷却段只做除尘处理将无法满足排放标准要求,为冷却段增加脱硫脱硝设施的方式又会导致投资和运行成本急剧增加。When the stepping sintering machine needs to increase the output, it is generally achieved by increasing the thickness of the material layer and increasing the speed of the trolley. When the output of the stepping sintering machine exceeds the rated output, the sintering end point will reach the cooling section, causing the flue gas in the cooling section. Adding sulfur dioxide, nitrogen oxides, carbon monoxide and other pollutants, if the cooling section only performs dust removal treatment at this time, it will not be able to meet the emission standards. Adding desulfurization and denitrification facilities to the cooling section will lead to a sharp increase in investment and operating costs.
除此之外,步进式烧结机在烧结过程中系统的负压必将导致料面缝隙及台车侧壁间发生一定程度上的漏风,从而造成烧结烟气氧含量上升,其中台车侧壁、滑道等部位的漏风占到20%以上。系统漏风增加了烟气排放量和烟气氧含量,在排放标准设定在16%基准氧含量的情况下,烟气中氧含量的提高势必会造成环保治理设施负担增加。In addition, the negative pressure of the system during the sintering process of the stepping sintering machine will inevitably lead to a certain degree of air leakage between the material surface gap and the side wall of the trolley, resulting in an increase in the oxygen content of the sintering flue gas. Air leakage from walls, slides and other parts accounts for more than 20%. Air leakage in the system increases flue gas emissions and flue gas oxygen content. When the emission standard is set at 16% of the benchmark oxygen content, the increase in the oxygen content in flue gas will inevitably increase the burden on environmental protection facilities.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本实用新型提供一种应用于步进式烧结机的污染零增加节能低碳提产系统。为了对披露的实施例的一些方面有一个基本的理解,下面给出了简单的概括。该概括部分不是泛泛评述,也不是要确定关键/重要组成元素或描绘这些实施例的保护范围。其唯一目的是用简单的形式呈现一些概念,以此作为后面的详细说明的序言。In order to solve the above technical problems, the utility model provides a pollution-free, energy-saving, low-carbon production-enhancing system applied to a stepping sintering machine. In order to provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary is not intended to be an extensive review, nor is it intended to identify key/critical elements or delineate the scope of protection of these embodiments. Its sole purpose is to present some concepts in a simplified form as a prelude to the detailed description that follows.
本实用新型采用如下技术方案:The utility model adopts the following technical solutions:
在一些可选的实施例中,提供一种应用于步进式烧结机的污染零增加节能低碳提产系统,包括:烧结段烟气处理模块以及用于收集步进式烧结机的冷却段风箱中的烟气并进行除尘处理的冷却段烟气处理模块;In some optional embodiments, a pollution-free, energy-saving, low-carbon production improvement system applied to a stepping sintering machine is provided, comprising: a sintering section flue gas treatment module and a cooling section for collecting the stepping sintering machine The flue gas treatment module in the cooling section for dedusting the flue gas in the bellows;
所述烧结段烟气处理模块包括:料面循环单元、台车侧壁循环单元以及用于抽取步进式烧结机的烧结段风箱中的外排烟气并进行除尘脱硫脱硝处理的外排烟气处理单元;The sintering section flue gas treatment module includes: a material surface circulation unit, a trolley side wall circulation unit, and an outer exhaust flue gas used for extracting the sintering section bellows of the stepping sintering machine and performing dedusting, desulfurization and denitrification treatment. gas treatment unit;
所述台车侧壁循环单元包括:侧壁烟气循环罩以及侧壁烟气循环风机;The trolley side wall circulation unit includes: a side wall flue gas circulation hood and a side wall flue gas circulation fan;
所述侧壁烟气循环罩设置在步进式烧结机的台车侧壁,所述侧壁烟气循环风机抽取步进式烧结机的烧结段中段风箱中的烟气并输送至所述侧壁烟气循环罩内;The side wall flue gas circulation hood is arranged on the side wall of the trolley of the stepping sintering machine, and the side wall flue gas circulating fan extracts the flue gas in the bellows in the middle section of the sintering section of the stepping sintering machine and transports it to the side Inside the wall flue gas circulation hood;
所述料面循环单元包括:顶侧烟气循环罩及料面烟气循环风机;The material surface circulation unit includes: a top-side flue gas circulation hood and a material surface flue gas circulation fan;
所述顶侧烟气循环罩延伸覆盖至步进式烧结机提产后的烧结终点位置,且所述料面烟气循环风机抽取步进式烧结机的烧结段尾段风箱中的烟气并输送至所述顶侧烟气循环罩内。The top-side flue gas circulation cover extends and covers to the sintering end position after the step-by-step sintering machine is raised, and the material surface flue gas circulation fan extracts the flue gas in the bellows at the end of the sintering section of the step-by-step sintering machine and conveys it. into the top-side flue gas circulation hood.
进一步的,所述台车侧壁循环单元还包括:第一除尘器;所述第一除尘器设置在步进式烧结机的烧结段中段风箱与所述侧壁烟气循环风机相连接的管道上。Further, the side wall circulation unit of the trolley further comprises: a first dust collector; the first dust collector is arranged on the pipe connecting the bellows in the middle section of the sintering section of the stepping sintering machine and the side wall flue gas circulation fan superior.
进一步的,所述台车侧壁循环单元还包括:若干均匀分布在所述侧壁烟气循环罩上的分配管路,且各个所述分配管路上设置管路阀门。Further, the side wall circulation unit of the trolley further comprises: a plurality of distribution pipes evenly distributed on the side wall fume circulation hood, and each of the distribution pipes is provided with a pipe valve.
进一步的,所述侧壁烟气循环罩上设置检修门及检修观察孔。Further, an inspection door and an inspection observation hole are arranged on the side wall fume circulation cover.
进一步的,所述侧壁烟气循环罩包括:上循环罩及下循环罩;所述上循环罩的一侧与台车地面固定连接,另一侧设置动态连接机构,且所述动态连接机构与步进式烧结机的台车相接触;所述下循环罩的一侧与台车地面连接,另一侧与步进式烧结机的风箱连接。Further, the side wall flue gas circulation hood includes: an upper circulation hood and a lower circulation hood; one side of the upper circulation hood is fixedly connected to the ground of the trolley, and the other side is provided with a dynamic connection mechanism, and the dynamic connection mechanism It is in contact with the trolley of the stepping sintering machine; one side of the lower circulation cover is connected with the ground of the trolley, and the other side is connected with the air box of the stepping sintering machine.
进一步的,所述动态连接机构包括:橡胶板、紧固连接件、压缩弹簧、压紧架以及弹簧固定件;所述橡胶板的一端通过所述紧固连接件与所述上循环罩连接,另一端与台车壁板接触;所述压紧架设置在所述上循环罩上,所述压缩弹簧的一端通过所述弹簧固定件与所述压紧架连接,另一端与所述橡胶板连接。Further, the dynamic connection mechanism includes: a rubber plate, a fastening connection piece, a compression spring, a compression frame and a spring fixing piece; one end of the rubber plate is connected to the upper circulation cover through the fastening connection piece, The other end is in contact with the wall plate of the trolley; the compression frame is arranged on the upper circulation cover, one end of the compression spring is connected with the compression frame through the spring fixing member, and the other end is connected with the rubber plate connect.
进一步的,所述侧壁烟气循环罩在步进式烧结机的两端设有滚轮进出口,且所述滚轮进出口的顶部设有密封风帘。Further, the side wall flue gas circulation hood is provided with roller inlet and outlet at both ends of the stepping sintering machine, and the top of the roller inlet and outlet is provided with a sealing air curtain.
进一步的,所述料面循环单元还包括:第二除尘器;所述第二除尘器设置在步进式烧结机的烧结段尾段风箱与所述料面烟气循环风机相连接的管道上。Further, the material surface circulation unit further includes: a second dust collector; the second dust collector is arranged on the pipe connecting the sintering section tail section bellows of the stepping sintering machine and the material surface flue gas circulation fan .
进一步的,所述外排烟气处理单元包括:烟气处理子单元,用于对步进式烧结机的烧结段排出的烟气进行脱硫脱硝处理;主抽风机,用于抽取步进式烧结机的烧结段风箱中的烟气并输送至所述烟气处理子单元;第三除尘器,设置在步进式烧结机的烧结段风箱与所述主抽风机相连接的管道上,用于对步进式烧结机的烧结段排出的烟气进行除尘处理。Further, the externally exhausted flue gas processing unit includes: a flue gas processing sub-unit for performing desulfurization and denitration treatment on the flue gas discharged from the sintering section of the stepping sintering machine; a main exhaust fan for extracting the stepping sintering The flue gas in the sintering section bellows of the stepping sintering machine is transported to the flue gas treatment sub-unit; the third dust collector is arranged on the pipeline connecting the sintering section bellows of the stepping sintering machine and the main exhaust fan, and is used for The flue gas discharged from the sintering section of the walking sintering machine is dedusted.
进一步的,所述冷却段烟气处理子系统包括:第四除尘器以及冷却风机;所述冷却风机用于抽取步进式烧结机的冷却段风箱中的烟气,所述第四除尘器设置在步进式烧结机的冷却段风箱与所述冷却风机相连接的管道上。Further, the cooling section flue gas processing subsystem includes: a fourth dust collector and a cooling fan; the cooling fan is used to extract the flue gas in the cooling section wind box of the stepping sintering machine, and the fourth dust collector is provided with On the pipeline connected with the cooling fan in the cooling section of the stepping sintering machine.
本实用新型所带来的有益效果:The beneficial effects brought by the utility model:
1.充分利用步进式烧结机自身漏风的特性,在步进式烧结机台车侧壁设置了烟气循环,选取烧结段中段烟气通过漏风点进入系统,将原来漏入系统的空气替换为循环烟气,既降低了烟气的总体氧含量,又降低了脱硫脱硝系统的烟气处理量;1. Make full use of the air leakage characteristics of the stepping sintering machine itself, set up a flue gas circulation on the side wall of the stepping sintering machine trolley, select the flue gas in the middle of the sintering section to enter the system through the air leakage point, and replace the air that originally leaked into the system In order to circulate the flue gas, it not only reduces the overall oxygen content of the flue gas, but also reduces the flue gas treatment capacity of the desulfurization and denitrification system;
2.本实用新型重新优化构建了步进式烧结机的烟气系统,利用风箱和烟道的重新分配组合,烟气分段收集、分段处理的方式,在不增加脱硫脱硝设施的基础上,实现了步进式烧结机烧结段的延长和产量的提升,在污染物零增加的同时,降低烧结系统总烟气量、烟气含氧量及一氧化碳的排放,从而实现节能、减排、增效的目的。2. The utility model re-optimizes the construction of the flue gas system of the step-by-step sintering machine, using the redistribution and combination of the bellows and the flue, the method of segmental collection and segmental treatment of flue gas, without adding desulfurization and denitrification facilities. , to achieve the extension of the sintering section of the step-by-step sintering machine and the increase of the output, and at the same time of zero increase in pollutants, the total flue gas volume, flue gas oxygen content and carbon monoxide emissions of the sintering system are reduced, so as to achieve energy saving, emission reduction, purpose of efficiency.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型侧壁烟气循环罩的结构示意图;Fig. 2 is the structural representation of the side wall flue gas circulation hood of the present invention;
图3是本实用新型分配管路的布置示意图;Fig. 3 is the layout schematic diagram of the distribution pipeline of the present invention;
图4是本实用新型动态连接机构的结构示意图;Fig. 4 is the structural representation of the dynamic connection mechanism of the present utility model;
图5是本实用新型滚轮进出口位置处的示意图。FIG. 5 is a schematic diagram of the position of the inlet and outlet of the roller according to the present invention.
具体实施方式Detailed ways
以下描述和附图充分地展示出本实用新型的具体实施方案,以使本领域的技术人员能够实践它们。其他实施方案可以包括结构的、逻辑的、电气的、过程的以及其他的改变。实施例仅代表可能的变化。除非明确要求,否则单独的部件和功能是可选的,并且操作的顺序可以变化。一些实施方案的部分和特征可以被包括在或替换其他实施方案的部分和特征。The following description and drawings illustrate specific embodiments of the invention sufficiently to enable those skilled in the art to practice them. Other embodiments may include structural, logical, electrical, process, and other changes. The examples represent only possible variations. Unless expressly required, individual components and functions are optional and the order of operations may vary. Portions and features of some embodiments may be included in or substituted for those of other embodiments.
如图1-5所示,在一些说明性的实施例中,本实用新型提供一种应用于步进式烧结机的污染零增加节能低碳提产系统,提高产能的同时实现烟气中污染物排放量不增加,并实现节能低碳运行。As shown in Figures 1-5, in some illustrative embodiments, the present invention provides a pollution-free, energy-saving, low-carbon production-enhancing system applied to a step-by-step sintering machine, which increases production capacity while achieving pollution in flue gas No increase in emissions, and energy-saving and low-carbon operation.
步进式烧结机的工作料面分为烧结段和冷却段,且步进式烧结机的台车1下方设置有用于收集烟气的风箱2,本实用新型将位于步进式烧结机烧结段下方的风箱2定义为烧结段风箱,将位于步进式烧结机冷却段下方的风箱2定义为冷却段风箱。The working material surface of the stepping sintering machine is divided into a sintering section and a cooling section, and a
本实用新型具体包括:烧结段烟气处理模块及冷却段烟气处理模块。The utility model specifically comprises: a sintering section flue gas processing module and a cooling section flue gas processing module.
烧结段烟气处理模块,用于收集步进式烧结机的烧结段风箱中的烟气并进行除尘脱硫脱硝、料面循环及侧壁循环的处理。The flue gas treatment module in the sintering section is used to collect the flue gas in the bellows of the sintering section of the walking sintering machine and perform the treatment of dust removal, desulfurization and denitrification, material surface circulation and side wall circulation.
冷却段烟气处理模块,用于收集步进式烧结机的冷却段风箱中的烟气并进行除尘处理。The cooling section flue gas treatment module is used to collect the flue gas in the cooling section bellows of the stepping sintering machine and perform dedusting treatment.
因此,本实用新型通过风箱2的组合分割,利用烧结段烟气处理模块及冷却段烟气处理模块实现烧结过程中两段烟气分别收集、分别处理,烧结段烟气需要除尘脱硫脱硝处理,冷却段烟气只做除尘处理。Therefore, the utility model adopts the combination and division of the
其中,本实用新型将步进式烧结机的烧结段按照台车运行方向依次划分为烧结段前段、烧结段中段及烧结段尾段,三段的长度由具体的烧结环境和烧结参数决定,本实用新型不进行具体限制。本实用新型将位于烧结段前段下方的风箱2定义为烧结段前段风箱,位于烧结段中段下方的风箱2定义为烧结段中段风箱,位于烧结段尾段下方的风箱2定义为烧结段尾段风箱。Wherein, the utility model divides the sintering section of the step-by-step sintering machine into the front section of the sintering section, the middle section of the sintering section and the tail section of the sintering section in turn according to the running direction of the trolley, and the lengths of the three sections are determined by the specific sintering environment and sintering parameters. The utility model is not specifically limited. In the present invention, the
烧结段烟气处理模块包括:料面循环单元、台车侧壁循环单元以及外排烟气处理单元。The flue gas treatment module of the sintering section includes: a material surface circulation unit, a trolley side wall circulation unit and an external exhaust flue gas treatment unit.
外排烟气处理单元,用于抽取步进式烧结机的烧结段风箱中的外排烟气并进行除尘脱硫脱硝处理。料面循环单元与台车侧壁循环单元所使用的两股循环烟气利用后的剩余外排烟气全部由外排烟气处理单元进行脱硫脱硝处理。The externally exhausted flue gas treatment unit is used to extract the externally exhausted flue gas from the bellows of the sintering section of the stepping sintering machine and perform dedusting, desulfurization and denitrification treatment. The remaining external exhaust flue gas after the utilization of the two circulating flue gases used by the material surface circulation unit and the trolley side wall circulation unit are all desulfurized and denitrified by the external exhaust flue gas treatment unit.
其中,外排烟气处理单元包括:烟气处理子单元3、主抽风机4、第三除尘器5。Among them, the exhaust gas processing unit includes: a flue gas processing sub-unit 3 , a main exhaust fan 4 , and a third dust collector 5 .
第三除尘器5设置在步进式烧结机的烧结段风箱与主抽风机4相连接的管道上,使得烧结段风箱中的烟气首先进入第三除尘器5进行除尘处理,主抽风机4用于抽取步进式烧结机的烧结段风箱中的烟气并输送至烟气处理子单元3,烟气处理子单元3用于对烧结段排出的烟气进行脱硫脱硝处理。其中,烟气处理子单元3选用现有的脱硫脱硝烟气处理系统即可。The third dust collector 5 is arranged on the pipe connecting the sintering section bellows of the stepping sintering machine with the main exhaust fan 4, so that the flue gas in the sintering section bellows first enters the third dust collector 5 for dedusting treatment, and the main exhaust fan 4 It is used to extract the flue gas from the bellows of the sintering section of the walking sintering machine and transport it to the flue gas treatment sub-unit 3, which is used for desulfurization and denitration treatment of the flue gas discharged from the sintering section. Among them, the flue gas treatment sub-unit 3 can be selected from the existing desulfurization and denitration flue gas treatment system.
料面循环单元包括:顶侧烟气循环罩6、料面烟气循环风机7以及第二除尘器8。The material surface circulation unit includes: a top-side flue
顶侧烟气循环罩6与台车1内部连通,且延伸覆盖至步进式烧结机提产后的烧结终点位置。第二除尘器8设置在步进式烧结机的烧结段尾段风箱与料面烟气循环风机7相连接的管道上,自烧结段尾段风箱中排出的烟气先由第二除尘器8进行除尘处理,料面烟气循环风机7抽取步进式烧结机的烧结段尾段风箱中的烟气并输送至顶侧烟气循环罩6内。The top-side flue
步进式烧结机生产过程中,烧结段烟气随着烧结的进程氧含量的趋势为从低到高分布,越靠近烧结终点氧含量越高,烟气中二氧化硫含量的趋势与氧含量相同。各风箱的烟气温度也随烧结进程而升高,越靠近烧结终点烟气温度越高。In the production process of the step-by-step sintering machine, the oxygen content of the flue gas in the sintering section is distributed from low to high with the sintering process. The closer to the sintering end point, the higher the oxygen content. The flue gas temperature of each bellows also increases with the sintering process, and the closer to the sintering end point, the higher the flue gas temperature.
本实用新型基于料面循环单元,在烟气循环热风烧结方面,将顶侧烟气循环罩6延伸至提产后的烧结终点位置,同时选取烧结段尾段风箱氧含量高且温度高的烟气作为循环烟气进入顶侧烟气循环罩6内用于热风烧结,循环烟气量占总烟气量的20-30%。循环烟气经过除尘后返回到烧结料面上部,通过管路和顶侧烟气循环罩6多点位的分配均匀分布到烧结料面,实现热风烧结,顶侧烟气循环罩6内维持微负压状态,保证循环烟气不泄露。本实用新型的结构设计使得热风烧结大幅降低烧结燃料配比,同时降低一氧化碳的产生和排放,由于选用高氧烟气循环,烧结矿质量也得到了保证。The utility model is based on the material surface circulating unit. In the aspect of flue gas circulating hot air sintering, the top side flue
台车侧壁循环单元包括:侧壁烟气循环罩9、侧壁烟气循环风机10以及第一除尘器11。The side wall circulation unit of the trolley includes: a side wall flue
侧壁烟气循环罩9设置在步进式烧结机的台车侧壁,且侧壁烟气循环罩9将台车侧壁及滑道等漏风部分密封在自身内部。第一除尘器11设置在烧结段中段风箱与侧壁烟气循环风机10相连接的管道上,烧结段中段风箱排出的烟气先进入第一除尘器11进行除尘处理。侧壁烟气循环风机10抽取步进式烧结机的烧结段中段风箱中的烟气并输送至侧壁烟气循环罩9内,即本实用新型选取氧含量低且二氧化硫浓度低的烧结中段烟气,代替原泄漏空气,因采用自身烟气循环利用,既降低了系统总风量,又降低了烟气的含氧量。The side wall flue
用于台车侧壁循环的烟气占总烟气量的15-20%,因氧含量低代替空气后可降低总烟气的氧含量,降幅可达到3-5%,同时选用的烟气中二氧化硫浓度低,不会对烧结设备造成腐蚀。The flue gas used for the circulation of the side wall of the trolley accounts for 15-20% of the total flue gas volume. Due to the low oxygen content, the oxygen content of the total flue gas can be reduced by replacing the air, and the reduction rate can reach 3-5%. The low concentration of sulfur dioxide in the medium will not cause corrosion to the sintering equipment.
基于台车侧壁循环单元,本实用新型充分利用步进式烧结机自身漏风的特性,在步进式烧结机的台车侧壁设置了烟气循环,选取烧结段中段氧含量低、污染物浓度低的烟气,特别是二氧化硫,通过装置漏风点进入烧结系统,将原来漏入烧结系统的空气替换为循环烟气,即通过台车侧壁循环单元的烟气循环降低了烟气的总体氧含量,同时降低了脱硫脱硝的烟气处理量。Based on the circulation unit of the side wall of the trolley, the utility model makes full use of the air leakage characteristic of the stepping sintering machine itself, and sets a flue gas circulation on the side wall of the trolley of the stepping sintering machine, and selects the middle part of the sintering section with low oxygen content and pollutants. Low-concentration flue gas, especially sulfur dioxide, enters the sintering system through the air leakage point of the device, and replaces the air leaking into the sintering system with circulating flue gas, that is, the flue gas circulation through the circulation unit on the side wall of the trolley reduces the overall flue gas. Oxygen content, while reducing the flue gas treatment capacity of desulfurization and denitrification.
本实用新型的台车侧壁循环单元实现台车侧壁烟气循环,料面循环单元实现料面烟气循环,通过两个烟气循环结合使用,延长了步进式烧结机的烧结段长度,提升了步进式烧结机的产量。同时本实用新型的结构设计可保证烧结段需要处理的烟气量无增加,也就是在原有脱硫脱硝系统处理能力下,外排烟气处理单元即可实现含有二氧化硫、氮氧化物的烟气全部达标处理,冷却段烟气量比优化前排放量减少,烟气处理系统负荷降低。The trolley side wall circulation unit of the utility model realizes the circulation of the smoke on the side wall of the trolley, and the material surface circulation unit realizes the circulation of the smoke gas on the material surface. , increasing the output of the stepper sintering machine. At the same time, the structural design of the utility model can ensure that the amount of flue gas to be treated in the sintering section does not increase, that is, under the processing capacity of the original desulfurization and denitrification system, the exhaust flue gas treatment unit can realize all the flue gas containing sulfur dioxide and nitrogen oxides. When the treatment reaches the standard, the amount of flue gas in the cooling section is reduced compared with that before optimization, and the load of the flue gas treatment system is reduced.
冷却段烟气处理子系统包括:第四除尘器12以及冷却风机13。The cooling section flue gas treatment subsystem includes: a
冷却风机13用于抽取步进式烧结机的冷却段风箱中的烟气,第四除尘器12设置在步进式烧结机的冷却段风箱与冷却风机13相连接的管道上以进行除尘处理。The cooling
本实用新型为了避免步进式烧结机提高产量时,冷却段烟气出现二氧化硫和氮氧化物等污染物,而增加建设污染治理设施和运行成本,本实用新型重新优化构建了步进式烧结机的烟气系统,利用风箱和烟道的重新分配组合,实现烧结段延长,烧结提产的同时,所有含有二氧化硫、氮氧化物的烟气均利用原脱硫脱硝系统,即外排烟气处理单元进行处理。因提升产量而进入冷却段的含二氧化硫、氮氧化物的烟气,通过风箱的分配组合,并入烧结段烟气处理模块进行处理,剩余仅含颗粒物部分烟气仍由冷却段烟气处理子系统进行处理。In order to avoid the pollutants such as sulfur dioxide and nitrogen oxides appearing in the flue gas of the cooling section when the output of the stepping sintering machine is increased, the construction of pollution control facilities and operating costs are increased, and the utility model re-optimizes the construction of the stepping sintering machine. The new flue gas system uses the redistribution and combination of the bellows and the flue to realize the extension of the sintering section, and at the same time the sintering increases production, all flue gas containing sulfur dioxide and nitrogen oxides are used in the original desulfurization and denitrification system, that is, the external exhaust flue gas treatment unit to be processed. The flue gas containing sulfur dioxide and nitrogen oxides that enters the cooling section due to the increase in production is merged into the flue gas treatment module of the sintering section through the distribution and combination of the bellows, and the remaining part of the flue gas containing only particulate matter is still processed by the flue gas treatment unit in the cooling section. system to process.
通过本实用新型的优化,步进式烧结机可实现产量提升50%,烟气量减排40-50%,污染物无增加,利用原有脱硫脱硝系统即可实现达标排放,同时降低系统一氧化碳排放量。Through the optimization of the utility model, the step-by-step sintering machine can achieve a 50% increase in output, a 40-50% reduction in flue gas volume, and no increase in pollutants. The original desulfurization and denitrification system can be used to achieve standard discharge, and at the same time reduce carbon monoxide in the system emissions.
本实用新型在以上基础上,在烧结配料过程中混入1‰专有烧结添加剂,可以改善烧结环境,提高烧结过程中的燃料和氧的利用率,改善烧结进程,在同样烧结终点位置下,可提升产量10%,同时降低烧结过程中一氧化碳的排放量。On the basis of the above, the utility model mixes 1‰ special sintering additives in the sintering batching process, which can improve the sintering environment, improve the utilization rate of fuel and oxygen in the sintering process, and improve the sintering process. Increase production by 10% while reducing carbon monoxide emissions during sintering.
本实用新型在优化烟气系统和添加专有烧结添加剂的情况下,可实现通过本实用新型的优化,步进式烧结机可实现产量提升60%,烟气量减排40-50%,污染物无增加,利用原有脱硫脱硝系统即可实现达标排放,同时降低系统一氧化碳排放量。In the case of optimizing the flue gas system and adding special sintering additives, the utility model can realize the optimization through the utility model, and the stepping type sintering machine can increase the output by 60%, reduce the amount of flue gas by 40-50%, and reduce pollution. There is no increase in the amount of waste, and the original desulfurization and denitrification system can be used to achieve the emission standard, and at the same time reduce the carbon monoxide emission of the system.
本实用新型的结构设计使得在现有环保设施不进行改造的情况下,通过步进式烧结机烧结段和冷却段风量的分配,特别是增加了烧结机侧壁漏风循环,在增加产量的同时减少烧结段的风量,和现有环保治理设施处理能力匹配,可以实现产量增加污染物排放无变化。The structure design of the utility model enables the distribution of the air volume between the sintering section and the cooling section of the step-by-step sintering machine without the modification of the existing environmental protection facilities, especially the air leakage circulation of the side wall of the sintering machine is increased, and the output is increased at the same time. Reducing the air volume of the sintering section and matching the processing capacity of the existing environmental protection treatment facilities can increase the output without changing the pollutant discharge.
如图3所示,台车侧壁循环单元还包括:若干均匀分布在侧壁烟气循环罩9上的分配管路14,且各个分配管路14上设置管路阀门15,侧壁烟气循环罩9上设置检修门16及检修观察孔17。As shown in FIG. 3, the trolley side wall circulation unit also includes: a plurality of
通过侧壁烟气循环风机10将低氧、低二氧化硫烟气,经过除尘后,循环至侧壁烟气循环罩9处,利用分配管路14及管路阀门15,根据循环罩长度,分多点将烟气分配布置到侧壁烟气循环罩9内,利用步进式烧结机漏风产生的负压吸入总烟道,代替优化前吸入的空气,通过漏风负压及循环气量的匹配,使侧壁烟气循环罩9内维持不高于-10Pa的微负压状态,循环的烟气不会外泄。侧壁烟气循环罩9设置了检修观察孔17和检修门16,方便日常巡检及维护。The low-oxygen and low-sulfur dioxide flue gas is circulated to the side wall flue
侧壁烟气循环罩9在台车1两侧均有设置,每侧由台车平台以上部分和台车平台以下部分组成,即侧壁烟气循环罩9包括:上循环罩91及下循环罩92,两者与动态的台车1和静态的风箱2组成台车侧壁密封风罩,将台车侧壁、滑道等侧壁漏风点全部置于罩内。The side wall flue
下循环罩92与风箱2之间属于静态密封,即下循环罩92的一侧与台车地面18固定连接,另一侧与步进式烧结机的风箱2固定连接,固定连接方式可选为螺栓连接,可高效保持罩内负压。The
上循环罩91与台车1的密封属于动态密封,即上循环罩91的一侧与台车地面18固定连接,连接方式可选为螺栓连接,上循环罩91的另一侧设置动态连接机构,且动态连接机构与步进式烧结机的台车相接触,具体是与台车壁板19相接触,实现动态密封。The seal between the
如图4所示,动态连接机构包括:橡胶板20、紧固连接件21、压缩弹簧22、压紧架23以及弹簧固定件24。As shown in FIG. 4 , the dynamic connection mechanism includes: a
橡胶板20的一端通过紧固连接件21与上循环罩91连接,另一端与台车壁板19接触,使得橡胶板20一直处于搭在台车壁板19上的状态,既不影响台车的移动,还可保证台车1与上循环罩91之间的密封。紧固连接件21具体可选用螺栓,利用柔性的橡胶板20密封,在上循环罩91的前端,利用螺栓固定的方式,加装与上循环罩91等长的橡胶板20,橡胶板20的一端与台车壁板19顶端紧密接触,形成动态密封。One end of the
压紧架23设置在上循环罩91上,压缩弹簧22的一端通过弹簧固定件21与压紧架23连接,另一端与橡胶板20连接。弹簧固定件21具体可选用螺栓,压缩弹簧22根据上循环罩91的长度均匀分布。压缩弹簧22施加推力于橡胶板20,确保柔性的橡胶板20与台车壁板19的顶端紧密结合。The
侧壁烟气循环罩9在对应步进式烧结机的两端位置处均开设有滚轮进出口25,且滚轮进出口25的顶部设有密封风帘26。滚轮进出口25的设计可方便台车1正常生产运行,还可保证侧壁烟气循环罩9内负压及烟气不外溢,在两端滚轮进出口25的顶部设有密封风帘26,通过密封风帘26分开外界空气和罩内烟气,风帘的气体为车间内的空气。The side wall flue
本领域技术人员还应当理解,结合本文的实施例描述的各种说明性的逻辑框、模块、电路和算法步骤均可以实现成电子硬件、计算机软件或其组合。为了清楚地说明硬件和软件之间的可交换性,上面对各种说明性的部件、框、模块、电路和步骤均围绕其功能进行了一般地描述。至于这种功能是实现成硬件还是实现成软件,取决于特定的应用和对整个系统所施加的设计约束条件。熟练的技术人员可以针对每个特定应用,以变通的方式实现所描述的功能,但是,这种实现决策不应解释为背离本公开的保护范围。Those skilled in the art will also appreciate that the various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the embodiments herein may be implemented as electronic hardware, computer software, or combinations thereof. To clearly illustrate this interchangeability of hardware and software, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether this functionality is implemented as hardware or software depends on the specific application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, however, such implementation decisions should not be interpreted as a departure from the scope of the present disclosure.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202220837147.6U CN217358104U (en) | 2022-04-12 | 2022-04-12 | Pollution-free increase energy-saving low-carbon production increasing system applied to stepping sintering machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202220837147.6U CN217358104U (en) | 2022-04-12 | 2022-04-12 | Pollution-free increase energy-saving low-carbon production increasing system applied to stepping sintering machine |
Publications (1)
Publication Number | Publication Date |
---|---|
CN217358104U true CN217358104U (en) | 2022-09-02 |
Family
ID=83055401
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202220837147.6U Active CN217358104U (en) | 2022-04-12 | 2022-04-12 | Pollution-free increase energy-saving low-carbon production increasing system applied to stepping sintering machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN217358104U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114577018A (en) * | 2022-04-12 | 2022-06-03 | 中国环境科学研究院 | A pollution-free, energy-saving, low-carbon production-enhancing system applied to a stepping sintering machine |
-
2022
- 2022-04-12 CN CN202220837147.6U patent/CN217358104U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114577018A (en) * | 2022-04-12 | 2022-06-03 | 中国环境科学研究院 | A pollution-free, energy-saving, low-carbon production-enhancing system applied to a stepping sintering machine |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN104748567B (en) | Sintering flue gas waste heat staged cyclic utilization and pollutant emission reducing process and system | |
CN101829482B (en) | Negative energy consumption dioxin emission reducing system of sintering machine and method thereof | |
CN101024143A (en) | Sinter-smoke circulation collected desulfurizing method and apparatus | |
CN106215695A (en) | A kind of sinter the out of stock system of flue gas simultaneous desulfurization and its implementation | |
CN102061488B (en) | Electrolytic flue gas dry purification system | |
US12253310B2 (en) | Pellet flue gas circulation and waste heat utilization process and system thereof | |
CN217358104U (en) | Pollution-free increase energy-saving low-carbon production increasing system applied to stepping sintering machine | |
CN112815729A (en) | Energy-saving emission-reducing sintering machine flue gas circulation method and system | |
CN111351368A (en) | A method of increasing the rate of circulating flue gas | |
CN217358106U (en) | An energy-saving and low-carbon sintering flue gas dual-circulation system | |
CN217358105U (en) | Sintering machine lateral wall flue gas circulation system | |
CN119573410A (en) | Sintering flue gas treatment system and method for reducing CO emissions | |
CN114577018A (en) | A pollution-free, energy-saving, low-carbon production-enhancing system applied to a stepping sintering machine | |
CN110068222A (en) | A kind of sintering pallet side seal and end seal | |
CN207741073U (en) | A kind of sintering flue gas circulatory system | |
CN109373771A (en) | Energy saving and emission reduction type sintering cooling system | |
CN102003886A (en) | Sintering machine flue gas separation conduction type desulfurizing device and method | |
CN114705058A (en) | Energy-saving low-carbon sintering flue gas double-circulation system | |
CN209147748U (en) | Energy-saving and emission-reducing is sintered cooling system | |
CN114705057A (en) | Sintering machine lateral wall flue gas circulation system | |
CN214502110U (en) | Energy-saving emission-reducing flue gas circulation system of sintering machine | |
CN114427793B (en) | An Alternate Continuous Cycle Sintering Pollution Reduction and Carbon Reduction System | |
CN209726844U (en) | A device for interlocking flue gas circulation of multiple sintering machines | |
CN212548952U (en) | Sintering machine head flue gas desulfurization and denitrification treatment device | |
CN210613343U (en) | High-efficient SDS dry desulphurization unit |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant |