CN217350895U - System for detecting oxygen utilization efficiency of MABR (moving active biofilm reactor) process - Google Patents

System for detecting oxygen utilization efficiency of MABR (moving active biofilm reactor) process Download PDF

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CN217350895U
CN217350895U CN202120973448.7U CN202120973448U CN217350895U CN 217350895 U CN217350895 U CN 217350895U CN 202120973448 U CN202120973448 U CN 202120973448U CN 217350895 U CN217350895 U CN 217350895U
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tail gas
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utilization efficiency
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郑琬琳
穆永杰
张丽丽
薛晓飞
李凌云
于弢
曹天宇
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Beijing Enterprises Water China Investment Co Ltd
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Abstract

The utility model discloses a detect system of MABR technology oxygen utilization efficiency, utilize efficiency on-line calculation unit including MABR membrane module, air feed unit, tail gas unit, oxygen. One end of the MABR membrane component (9) is an air supply unit, and the other end is a tail gas unit; the gas supply unit and the tail gas unit are both connected with the oxygen utilization efficiency online calculation unit. Compared with the prior art, the utility model has the advantages of: (1) the real-time detection of the oxygen utilization efficiency of the MABR process can be realized without stopping the process operation and adding a medicament; (2) the oxygen content in the residual tail gas of MABR aeration is detected, but the dissolved oxygen concentration in the reactor is not detected, so that the oxygen utilization efficiency of the MABR can be reflected more directly.

Description

System for detecting oxygen utilization efficiency of MABR (moving active biofilm reactor) process
Technical Field
The utility model belongs to the technical field of sewage treatment, concretely relates to detect system of MABR technology oxygen utilization efficiency.
Background
A Membrane Aerated Biofilm Reactor (MABR) is a novel sewage treatment technology. The MABR uses an aeration membrane material as a carrier of an oxygen supply device and a biological membrane, and improves the diffusion flux of dissolved oxygen and a matrix. Under the push of the oxygen partial pressure difference at two sides of the aeration membrane, the oxygen in the membrane wire tube cavity diffuses into the liquid outside the membrane wire tube cavity through the membrane wall, and under the condition of keeping the oxygen partial pressure lower than the bubble point pressure, the bubble-free oxygen supply to the bioreactor can be realized.
The MABR membrane can support the growth of nitrifying and denitrifying microorganisms on the membrane material in an anoxic mixed liquor. Oxygen permeates the membrane from the air side of the membrane and diffuses to the sewage side to form a nitrifying bacteria biofilm layer. The nitrifying bacteria can convert ammonia nitrogen into nitrate nitrogen in the oxygen-rich and low-carbon source layer. Because the external suspended sludge mixed liquor is in an anoxic state, the denitrifying bacteria can utilize nitrate and a carbon source in sewage to carry out denitrification reaction, thereby realizing the synchronous nitrification and denitrification processes.
The Chinese patent application with the application number of 202010680869.0, namely 2020 and 7/15, discloses a device and a method for testing the oxygen transfer performance of an MABR membrane. According to the invention, a deoxidizer and a catalyst are required to be added into the reactor body, aeration is carried out after the deoxidation reaction, the dissolved oxygen concentration and the sulfate radical concentration in the reactor are detected, and the oxygen transfer performance is calculated according to the dissolved oxygen concentration, the sulfate radical concentration and the like.
However, due to the synchronous nitrification and denitrification characteristics of the MABR process, the mixed liquid outside the MABR membrane component is in an anoxic state, and the dissolved oxygen concentration during the actual operation of the process is stably controlled below 0.3 mg/L. Therefore, the dissolved oxygen concentration of the mixed liquor measured by the dissolved oxygen meter in the reactor cannot accurately evaluate the oxygen transfer performance or the oxygen utilization efficiency of the MABR process. Meanwhile, a deoxidizer and a catalyst are added in the actual running MABR process to detect that the operability of the oxygen transfer performance is not strong, and a real-time MABR process oxygen utilization efficiency result can not be obtained, so that the aeration running effect of the MABR process is monitored.
SUMMERY OF THE UTILITY MODEL
To unable real-time supervision MABR technology oxygen utilization efficiency among the prior art to and the problem that current detection technique maneuverability is not strong in actual operation, the utility model aims at providing a system and method for detecting MABR technology oxygen utilization efficiency to realize the real-time supervision of MABR technology oxygen utilization efficiency, and then lay the basis for optimizing MABR technology aeration and energy saving and consumption reduction.
The purpose of the utility model is realized through the following technical scheme:
a system for detecting the oxygen utilization efficiency of an MABR process is characterized by comprising an MABR membrane module, a gas supply unit, a tail gas unit and an oxygen utilization efficiency on-line calculation unit.
Further, the air supply unit includes an air filter, a blower meter (with sensor), an air flow meter, a power ball valve, an air pressure sensor, an air temperature sensor, and an air supply line. The air filter, the blower, the air flow meter, the electric ball valve, the air pressure sensor and the air temperature sensor are sequentially arranged on the air supply pipeline; a blower electric meter (with sensor) is arranged on the blower; the blower electric meter (with sensor) and the air flow meter are electrically connected with the PLC.
Furthermore, the tail gas unit comprises a steam-water separator, a condensate water discharge electric ball valve, a condensate water discharge pipeline, an air flow meter, an air pressure sensor, an air temperature sensor, a tail gas pipeline, a tail gas discharge unit and a tail gas detection unit. The steam-water separator, the air flow meter, the air pressure sensor and the air temperature sensor are sequentially arranged on the tail gas pipeline; the steam-water separator and the condensed water discharge electric ball valve are sequentially arranged on the condensed water discharge pipeline. The tail gas emission unit and the tail gas detection unit are connected in parallel and are connected with a tail gas pipeline.
Further, the exhaust emission unit comprises an exhaust emission electric ball valve and an exhaust emission pipeline. The tail gas discharge electric ball valve is arranged on the tail gas discharge pipeline; the tail gas emission pipeline is connected with the tail gas pipeline.
Further, the tail gas detection unit comprises a tail gas detection electric ball valve, a dryer, a tail gas sampling air pump, a sample gas filter, an oxygen concentration analyzer and a tail gas detection pipeline. The tail gas detection electric ball valve, the dryer, the tail gas sampling air pump, the sample gas filter and the oxygen concentration analyzer are sequentially arranged on the tail gas detection pipeline; the tail gas detection pipeline is connected with the tail gas pipeline; the oxygen concentration analyzer is electrically connected with the PLC. The oxygen concentration analyzer can tolerate the content of 2-4% of carbon dioxide in tail gas, has a temperature compensation function, and controls the temperature of sample gas to be about 25 ℃.
Further, the oxygen utilization efficiency on-line calculation unit comprises a PLC and a terminal display. The PLC is electrically connected with the terminal display.
Furthermore, the air blower is a variable frequency air blower and is provided with a frequency converter.
The utility model also provides a method for detecting MABR technology oxygen utilization efficiency, its characterized in that:
s1, supplying air to the MABR membrane module, discharging tail gas and detecting the tail gas;
air is conveyed to the bottom of the MABR membrane component through the air supply unit, oxygen in the air is conveyed to the biological membrane through the aeration membrane filaments of the membrane component, and meanwhile, the air passes through the membrane filaments from bottom to top until the top of the membrane component.
Further, tail gas after aeration of the MABR membrane module enters a tail gas unit from the top of the membrane module: firstly, performing steam-water separation through a steam-water separator, and removing condensed water from the system through an electric valve; the tail gas passing through the steam-water separator sequentially passes through an air flow meter, a pressure sensor and a temperature sensor through a tail gas pipeline.
Further, when the MABR process oxygen utilization efficiency does not need to be detected, the electric ball valve of the tail gas detection pipeline is closed, the electric ball valve of the tail gas discharge pipeline is opened, and tail gas is discharged into the air through the tail gas discharge pipeline.
Further, when the oxygen utilization efficiency of the MABR process needs to be detected, closing the electric ball valve of the tail gas discharge pipeline, opening the electric ball valve of the tail gas detection pipeline, and enabling tail gas to enter the tail gas detection pipeline; after the tail gas is pretreated by a dryer, sample gas is collected by an air pump, and the sample gas is filtered and then enters an oxygen concentration analyzer for oxygen content analysis; and discharging the residual tail gas into the air through a tail gas detection pipeline.
S2, calculating the oxygen utilization efficiency of the MABR process;
the real-time data of the air blower ammeter, the air supply air flow meter and the oxygen concentration analyzer are transmitted to the PLC, oxygen utilization efficiency calculation is carried out, and the calculation formula is as follows:
Figure BDA0003056682270000031
Figure BDA0003056682270000032
Figure BDA0003056682270000033
Figure BDA0003056682270000034
in formula (1), OTE is oxygen transfer efficiency, i.e., the proportion of oxygen transferred to the biofilm in the air supplied to the MABR membrane module,%; o is 2,in The constant value is 20.9% for the percentage of oxygen in the air entering the MABR membrane module; o is 2,out Is the percentage content of oxygen in the tail gas of the MABR membrane component; f v For the volume loss coefficient, the calculation is performed by equation (2).
Formula (A), (B) and3) in, OTR is oxygen transfer rate, gO 2 /m 2 /h;Q air Is the air flow rate, L/h; 32 is the relative molecular mass of oxygen; 22.4 is the gas standard-condition molar volume constant; s bf For the MABR biofilm area, m 2
In the formula (4), AE represents the oxygen charging power efficiency of the blower, kgO 2 /kWh; w is the energy consumption of the blower, kW.
Further, OTE, OTR and AE results obtained by PLC calculation are transmitted to a terminal display, and oxygen utilization efficiency of the MABR process is monitored on line.
Compared with the prior art, the utility model has the advantages of: (1) the real-time detection of the oxygen utilization efficiency of the MABR process can be realized without stopping the process operation and adding a medicament; (2) the oxygen content in the MABR aeration residual tail gas is detected, but the dissolved oxygen concentration in the reactor is not detected, so that the oxygen utilization efficiency of the MABR can be reflected more directly.
Drawings
Fig. 1 is a schematic view of a system for detecting oxygen utilization efficiency of an MABR process according to an embodiment of the present invention.
In fig. 1: 1. the system comprises an air filter, a blower electric meter (with a sensor), an air flow meter (an air supply pipeline), a blower electric meter (with a sensor), a blower electric meter (4), an air flow meter (an air supply pipeline), a blower electric air meter (an air supply pipeline), a blower electric ball valve (an air-water separator), a condensate water discharge electric ball valve (an air supply pipeline, a condensate water discharge pipeline, a pipeline, PLC, 26 terminal display.
Detailed Description
The embodiments of the present invention will be described in detail below with reference to the drawings and examples of the specification.
The embodiment provides a system and a method for detecting the oxygen utilization efficiency of an MABR process, and the system and the method comprise an MABR membrane module, a gas supply unit, a tail gas unit and an oxygen utilization efficiency on-line calculation unit. The MABR membrane module (9) has a specification of 2.1m by 1.05m by 2.1m (length by width by height). One end of the MABR membrane component (9) is an air supply unit, and the other end of the MABR membrane component is a tail gas unit; the gas supply unit and the tail gas unit are both connected with the oxygen utilization efficiency on-line calculation unit.
As shown in FIG. 1, the system for detecting oxygen utilization efficiency of the MABR process comprises an air supply unit, an air filter (1), a blower (2), a blower electric meter (3) with a sensor, an air flow meter (4), an electric ball valve (5), an air pressure sensor (6), an air temperature sensor (7) and an air supply pipeline (8). The air filter (1), the blower (2), the air flow meter (4), the electric ball valve (5), the air pressure sensor (6) and the air temperature sensor (7) are sequentially arranged on the air supply pipeline (8); the blower electric meter (3) with the sensor is arranged on the blower (2); and a blower electric meter (3) and an air flow meter (4) of the sensor are electrically connected with the PLC (25).
As shown in fig. 1, the tail gas unit includes a steam-water separator (10), a condensed water discharge electric ball valve (11), a condensed water discharge pipeline (12), an air flow meter (13), an air pressure sensor (14), an air temperature sensor (15), and a tail gas pipeline (16). A condensed water discharge pipeline (12) is arranged at an outlet of the MABR membrane assembly (9), and the steam-water separator (10), the air flow meter (13), the air pressure sensor (14) and the air temperature sensor (15) are sequentially arranged on a tail gas pipeline (16); the steam-water separator (10) and the condensed water discharge electric ball valve (11) are sequentially arranged on a condensed water discharge pipeline (12).
As shown in fig. 1, a system for detecting oxygen utilization efficiency of an MABR process, wherein a tail gas unit further comprises a tail gas discharge unit and a tail gas detection unit.
The tail gas emission unit comprises a tail gas emission electric ball valve (17) and a tail gas emission pipeline (18). The tail gas discharge electric ball valve (17) is arranged on a tail gas discharge pipeline (18); the tail gas discharge pipeline (18) is connected with the tail gas pipeline (16).
The tail gas detection unit comprises a tail gas detection electric ball valve (19), a dryer (20), a tail gas sampling air pump (21), a sample gas filter (22), an oxygen concentration analyzer (23) and a tail gas detection pipeline (24). The tail gas detection electric ball valve (19), the dryer (20), the tail gas sampling air pump (21), the sample gas filter (22) and the oxygen concentration analyzer (23) are sequentially arranged on a tail gas detection pipeline (24); the tail gas detection pipeline (24) is connected with the tail gas pipeline (16); the oxygen concentration analyzer (23) is electrically connected with the PLC (25). The tail gas discharge pipeline (18) and the tail gas detection pipeline (24) are connected in parallel and connected with the tail gas pipeline (12).
As shown in FIG. 1, a system for detecting oxygen utilization efficiency of MABR process, on which an oxygen utilization efficiency on-line calculation unit is provided, comprises a PLC (25) and a terminal display (26). The PLC (25) is electrically connected with a terminal display (26).
Air is conveyed to the bottom of the MABR membrane component (9) through the air supply unit, and the air flows from bottom to top along the membrane filament cavity to the top of the MABR membrane component (9) and then enters the tail gas unit. Tail gas passes through a steam-water separator (10), an air flow meter (13), an air pressure sensor (14) and an air temperature sensor (15) in sequence, and condensed water in the tail gas is discharged through a condensed water discharge electric ball valve (11). When the oxygen utilization efficiency of the MABR membrane component is detected, the tail gas discharge electric ball valve (17) is closed, and the tail gas detection electric ball valve (19) is opened. After the tail gas is dried by a dryer (20), the tail gas is collected by a tail gas sampling air pump (21), after gas filtration is carried out by a sample gas filter (22), the tail gas enters an oxygen concentration analyzer (23) for oxygen content analysis, and after a data result is transmitted to a PLC (25) for calculating OTE, OTR and AE, the result is presented on a terminal display (26).
After the MABR membrane component is aerated, the oxygen content in the tail gas is analyzed to be 16% by an oxygen concentration analyzer (23). Based on the calculation formula of OTE, OTR and AE, the OTE of the MABR process is 28.2 percent, and the OTR is 0.48gO 2 /m 2 H, AE 5.3kgO 2 /kWh。
The PLC (25) adopts a Siemens 1512SP-1PN and is provided with a digital quantity input module, a digital quantity output module, an analog quantity input module, an analog quantity output module, a communication module and the like.
The above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are all covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (4)

1. A system for detecting oxygen utilization efficiency of MABR (moving active biofilm reactor) process is characterized in that: the system comprises an MABR membrane module, an air supply unit, a tail gas unit and an oxygen utilization efficiency online calculation unit; one end of the MABR membrane component (9) is an air supply unit, and the other end is a tail gas unit; the gas supply unit and the tail gas unit are both connected with the oxygen utilization efficiency online calculation unit;
the air supply unit comprises an air filter (1), an air blower (2), an air blower electric meter (3) with a sensor, a first air flow meter (4), an electric ball valve (5), a first air pressure sensor (6), a first air temperature sensor (7) and an air supply pipeline (8); the air filter (1), the blower (2), the first air flow meter (4), the electric ball valve (5), the first air pressure sensor (6) and the first air temperature sensor (7) are sequentially arranged on the air supply pipeline (8); the blower electric meter (3) with the sensor is arranged on the blower (2); a blower electric meter (3) and a first air flow meter (4) of the sensor are electrically connected with the PLC (25);
the tail gas unit comprises a steam-water separator (10), a condensed water discharge electric ball valve (11), a condensed water discharge pipeline (12), a second air flow meter (13), a second air pressure sensor (14), a second air temperature sensor (15) and a tail gas pipeline (16); a condensed water discharge pipeline (12) is arranged at an outlet of the MABR membrane assembly (9), and the steam-water separator (10), the second air flow meter (13), the second air pressure sensor (14) and the second air temperature sensor (15) are sequentially arranged on a tail gas pipeline (16); the steam-water separator (10) and the condensed water discharge electric ball valve (11) are sequentially arranged on a condensed water discharge pipeline (12); an oxygen utilization efficiency on-line calculation unit which comprises a PLC (25) and a terminal display (26); the PLC (25) is electrically connected with a terminal display (26).
2. The system of claim 1, wherein the system is configured to detect oxygen utilization efficiency of an MABR process, and further configured to: the tail gas unit also comprises a tail gas emission unit and a tail gas detection unit;
the tail gas emission unit comprises a tail gas emission electric ball valve (17) and a tail gas emission pipeline (18); the tail gas discharge electric ball valve (17) is arranged on a tail gas discharge pipeline (18); the tail gas discharge pipeline (18) is connected with the tail gas pipeline (16);
the tail gas detection unit comprises a tail gas detection electric ball valve (19), a dryer (20), a tail gas sampling air pump (21), a sample gas filter (22), an oxygen concentration analyzer (23) and a tail gas detection pipeline (24); the tail gas detection electric ball valve (19), the dryer (20), the tail gas sampling air pump (21), the sample gas filter (22) and the oxygen concentration analyzer (23) are sequentially arranged on a tail gas detection pipeline (24); the tail gas detection pipeline (24) is connected with the tail gas pipeline (16); the oxygen concentration analyzer (23) is electrically connected with the PLC (25); the tail gas discharge pipeline (18) and the tail gas detection pipeline (24) are connected in parallel and connected with the tail gas pipeline (16).
3. The system of claim 1, wherein the system is configured to detect oxygen utilization efficiency of an MABR process, and further configured to: the PLC (25) adopts a Siemens 1512SP-1PN and is provided with a digital quantity input module, a digital quantity output module, an analog quantity input module, an analog quantity output module and a communication module.
4. The system of claim 1, wherein the system for detecting oxygen utilization efficiency of an MABR process comprises: the air blower is a variable frequency air blower and is provided with a frequency converter.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113941257A (en) * 2021-05-08 2022-01-18 北控水务(中国)投资有限公司 System and method for detecting oxygen utilization efficiency of MABR (moving active biofilm reactor) process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113941257A (en) * 2021-05-08 2022-01-18 北控水务(中国)投资有限公司 System and method for detecting oxygen utilization efficiency of MABR (moving active biofilm reactor) process
CN113941257B (en) * 2021-05-08 2023-11-21 北控水务(中国)投资有限公司 System and method for detecting oxygen utilization efficiency of MABR (MABR) process

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