Disclosure of Invention
The utility model overcomes prior art's is not enough, provides a sheet moulding compound processing equipment, and it can guarantee that resin paste flows under the constant temperature, can not produce the part and condense to go on pasting the operation to the film, and can realize the closed assembly of sheet moulding compound, smooth the operation to sheet moulding compound.
In order to realize the purpose, the utility model discloses a technical scheme is: a sheet molding compound processing device comprises a frame, wherein an upper film feeding device, an upper film pasting device, a lower film feeding device, a lower film pasting device, an upper fibrilia device, a rolling device and a blanking device are arranged on the frame, the upper film pasting device and the lower film pasting device respectively comprise a stirring mechanism, a conveying mechanism and an upper pasting mechanism which are sequentially arranged from top to bottom, the blanking device comprises a stacking mechanism and a bearing mechanism, the stacking mechanism comprises a stacking assembly, a smoothing assembly and a cutting assembly,
the stirring mechanism comprises a stirring box, a stirring rod and a driving assembly, wherein a stirring cavity is arranged in the stirring box, the stirring rod is rotatably arranged in the stirring cavity, the driving assembly drives the stirring rod to rotate, a first heating wire is arranged on the stirring box, and the first heating wire generates heat after being electrified;
the paste feeding mechanism comprises a paste feeding box, a paste storage cavity is arranged in the paste feeding box, a paste outlet is formed in the side edge of the lower end of the paste storage cavity, a second heating wire is arranged on the paste feeding box, and the second heating wire generates heat after being electrified;
the conveying mechanism comprises a conveying box, a conveying cavity is arranged in the conveying box, the upper end of the conveying cavity is connected with the stirring cavity, the lower end of the conveying cavity is connected with the paste storage cavity, a third heating wire is arranged on the conveying box along the length direction of the conveying cavity, and the third heating wire generates heat after being electrified;
the stacking assembly comprises a first driving roller and a second driving roller which are parallel to each other and are arranged along the longitudinal direction, a conveying channel for conveying the sheet molding compound is formed between the first driving roller and the second driving roller, the first driving roller and the second driving roller are installed on the rack through an installation seat, the end parts of the first driving roller and the second driving roller are respectively arranged on the installation seat, the installation seat can be arranged on the rack in a transverse moving mode, and the blanking device further comprises a first driving part for driving the installation seat to move transversely in a reciprocating mode;
the leveling component comprises a first rolling shaft and a second rolling shaft, wherein the first rolling shaft and the second rolling shaft are respectively arranged along the longitudinal direction, the first rolling shaft and the second rolling shaft are respectively positioned at two sides of the sheet molding compound, the first rolling shaft and the second rolling shaft are respectively arranged on the rack in a manner of moving along the vertical direction, the first rolling shaft and the second rolling shaft can respectively move into the packaging box, the leveling component also comprises a second driving piece driving the first rolling shaft to move up and down and a third driving piece driving the second rolling shaft to move up and down, the first rolling shaft and the second rolling shaft can simultaneously move along the transverse direction along with the mounting seat and are arranged on the rack, and when the sheet molding compound is stacked, the first rolling shaft and the second rolling shaft can respectively abut against the side surface of the sheet molding compound, so that the leveling operation of the sheet molding compound is realized;
the cutting assembly can cut the sheet molding compound;
the supporting mechanism can be used for placing the packing box.
By adopting the scheme, the upper film pasting device and the lower film pasting device are similar in structure, resin raw materials can be added into the stirring cavity, the resin raw materials are mixed and stirred by the stirring rod, the first heating wire generates heat after being electrified, the stirring cavity can be kept at a certain temperature, the stirred resin paste flows into the conveying cavity, the third heating wire generates heat after being electrified, the conveying cavity can be kept at a certain temperature, the resin paste flows into the paste storage cavity along the conveying cavity under the action of gravity, the second heating wire generates heat after being electrified, the paste storage cavity can be kept at a certain temperature, the resin paste in the paste storage cavity flows out from the paste outlet, therefore, the upper film or the lower film can be pasted, the resin paste can be ensured to flow under constant temperature, local condensation can not be generated, so that the upper film and the lower film can be pasted, the fibrilia on the lower film can be operated after the lower film pasting operation, and then the lower film is pasted with the upper film, the sheet molding compound is formed after rolling, the sheet molding compound is conveyed between the first driving roller and the second driving roller, a packing box can be placed on the bearing mechanism, when the first driving roller and the second driving roller drive the sheet molding compound to move to the left side, the sheet molding compound can be stacked in the packing box along with the continuous downward movement and conveying of the sheet molding compound, and the second roller can be used for flattening the sheet molding compound through rolling; when the first driving roller and the second driving roller drive the sheet molding compounds to move towards the right side, the sheet molding compounds can be stacked in the packaging box along with the continuous downward movement and transmission of the sheet molding compounds, the first rolling shaft can be used for flatting the sheet molding compounds in a rolling manner, the stacking height of the sheet molding compounds changes along with the change of the stacking height of the sheet molding compounds, the first rolling shaft and the second rolling shaft can be driven by the second driving part and the third driving part respectively to adjust the height so as to adapt to flatting operations with different heights, when the packaging box is to be filled with the sheet molding compounds, the cutting component cuts the sheet molding compounds, the packaging box can be replaced, the stacking of the sheet molding compounds can be realized, and the sheet molding compounds can be flatted.
The utility model discloses a further setting is: the first roller bearing is connected with the mounting seat through a first screw rod, the first screw rod is arranged in the vertical direction, the end portion of the first screw rod is connected with the first roller bearing, a first nut sleeve is arranged on the mounting seat in a rotating mode, the first nut sleeve is sleeved on the first screw rod and is in threaded fit with the first screw rod, the second driving piece drives the first nut sleeve to rotate, the second roller bearing is connected with the mounting seat through a second screw rod, the second screw rod is arranged in the vertical direction, the end portion of the second screw rod is connected with the second roller bearing, the second nut sleeve is arranged on the mounting seat in a rotating mode, the second nut sleeve is sleeved on the second screw rod and is in threaded fit with the second screw rod, and the third driving piece drives the second nut sleeve to rotate.
By adopting the scheme, the first nut sleeve rotates forwards or backwards to drive the first screw rod to move upwards or downwards, the height of the first rolling shaft can be correspondingly adjusted according to the stacking height of the sheet molding compound, the second nut sleeve rotates forwards or backwards to drive the second screw rod to move upwards or downwards, the height of the second rolling shaft can be correspondingly adjusted according to the stacking height of the sheet molding compound, the structure is simple, and the transmission is stable.
The utility model discloses a further setting is: the rack is transversely provided with a rack, the first driving piece is a first motor fixedly arranged on the mounting seat, an output shaft of the first motor synchronously rotates and is provided with a driving gear meshed with the rack, and the driving gear rotates positively and negatively and can drive the mounting seat to transversely reciprocate.
By adopting the scheme, the rack is fixed or integrally arranged on the rack, the structure is simple, the transmission is stable, and the control is convenient.
The utility model discloses a further setting is: go up to paste and be provided with the adjusting part who controls out to paste the width on the case, adjusting part includes first baffle, second baffle and third screw rod, the setting that first baffle and second baffle can follow the length direction that stores up the paste chamber and slide is being stored up the paste intracavity, the lateral wall of first baffle and second baffle respectively with store up the inner wall seal fit who pastes the chamber, the axial of third screw rod is along storing up the length direction setting that pastes the chamber, the third screw rod rotates and sets up on last paste case, the interval is provided with first external screw thread and second external screw thread on the third screw rod, the direction of turning round of first external screw thread and second external screw thread is opposite, first baffle is established soon on first external screw thread, the second baffle is established soon on the second external screw thread, the third screw rod rotates and can drive first baffle and second baffle and slide in opposite directions or dorsad.
By adopting the above scheme, the lateral wall of first baffle and second baffle passes through the sealing washer respectively with the sealed cooperation of the inner wall that stores up the paste chamber, consequently can store the resin paste between first baffle and the second baffle, it is provided with two guide bars along the length direction that stores up the paste chamber to go up to paste the case, two guide bars are located the both sides of third screw rod respectively, first baffle and second baffle slide the cooperation with two guide bar direction respectively, the tip of third screw rod still is equipped with the hand wheel, third screw rod corotation or reversal, can drive first baffle and second baffle and slide in opposite directions or dorsad, thereby adjust out the length of sticking with paste the mouth, in order to adapt to the film of different width, go up to paste the operation, moreover, the steam generator is simple in structure, and convenient for operation.
The utility model discloses a further setting is: the stirring chamber becomes circular cavity setting, the puddler includes inner circle stirring portion and outer lane stirring portion, and inner circle stirring portion is located the center department in stirring chamber, be provided with a plurality of blade along its length direction interval on the lateral surface of inner circle stirring portion, outer lane stirring portion becomes platelike setting, and outer lane stirring portion is equipped with the blotter in the lateral wall department cover that is close to the stirring chamber, and the blotter contacts with the lateral wall in stirring chamber.
Through adopting above-mentioned scheme, inner circle stirring portion and outer lane stirring portion mutually support, can paste abundant stirring to resin, and the lateral wall in outer lane stirring portion scratch stirring chamber can be avoided in the setting of blotter, also can avoid resin to paste to glue on the lateral wall in stirring chamber, simple structure, reasonable in design.
The utility model discloses a further setting is: the second driving piece is a second motor fixedly arranged on the mounting seat, the first nut sleeve is fixedly or integrally provided with a first driven gear, the second motor drives the first driven gear to rotate, the third driving piece is a third motor fixedly arranged on the mounting seat, the second nut sleeve is fixedly or integrally provided with a second driven gear, and the third motor drives the second driven gear to rotate.
By adopting the scheme, the device is simple in structure, stable in transmission and convenient to control.
The utility model discloses a further setting is: the cutting-off assembly comprises a cutting-off seat and a cutter, the cutting-off seat is fixedly arranged on the mounting seat, the cutting-off seat is located below the first transmission roller, the cutter can be arranged on the mounting seat along the transverse movement, the sheet molding compound can penetrate through the cutting-off seat and the cutter, a cutting-off groove matched with the cutter is formed in one side, close to the cutter, of the cutting-off seat, and the cutting-off assembly further comprises an air cylinder driving the cutter to move.
By adopting the scheme, after the sheet molding compound is completely stacked, the cutter can be driven by the air cylinder to move towards the direction close to the cutting seat, so that the sheet molding compound is cut off, the stacked packaging box is convenient to take down, and the stacking of the next packaging box is carried out.
The utility model discloses a further setting is: the supporting mechanism comprises a plurality of supporting rollers which are rotatably arranged on the rack, the supporting rollers are distributed at intervals along the transverse direction, and the axial direction of each supporting roller is arranged along the longitudinal direction.
By adopting the scheme, the arrangement of the bearing roller is convenient for taking down the stacked packing boxes and replacing the new packing boxes.
The utility model discloses a further setting is: the driving assembly comprises a fourth motor, the fourth motor is arranged on the stirring box, an output shaft of the fourth motor is parallel to the stirring rod, and the output shaft of the fourth motor drives the stirring rod to rotate through the speed reducing structure.
Through adopting above-mentioned scheme, the speed reduction structure can be for a plurality of gear interconversion, plays the deceleration effect.
The utility model discloses a further setting is: a first temperature sensor is arranged on the bottom surface of the stirring box, a second temperature sensor is arranged on the bottom surface of the upper paste box, and a third temperature sensor is arranged on the bottom surface of the conveying box.
By adopting the scheme, the first temperature sensor can detect the temperature in the stirring cavity, feed the temperature back to the controller, and manually or automatically heat or cool the stirring cavity; the second temperature sensor can detect the temperature in the paste storage cavity, feed the temperature back to the controller, and manually or automatically raise or lower the temperature; the third temperature sensor can detect the temperature in the conveying cavity, feed back the temperature to the controller, and manually or automatically raise or lower the temperature.
The present invention will be further described with reference to the accompanying drawings.
Detailed Description
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
As shown in fig. 1-12, a sheet molding compound processing apparatus comprises a frame 1, wherein the frame 1 is provided with an upper film feeding device, an upper film pasting device, a lower film feeding device, a lower film pasting device, an upper fibrilia device 5, a rolling device and a blanking device, the upper film feeding device comprises an upper film feeding roller 2, the lower film feeding device comprises a lower film feeding roller 3, the rolling device comprises a plurality of press rollers 4 arranged oppositely up and down, the upper fibrilia device 5 is conventional in the art, therefore, not specifically described in the present document, the upper film pasting device and the lower film pasting device both comprise a stirring mechanism 61, a conveying mechanism 62 and an upper pasting mechanism 63 which are arranged in sequence from top to bottom, the upper film pasting device and the lower film pasting device are similar in structure, the blanking device comprises a stacking mechanism and a receiving mechanism, the stacking mechanism comprises a stacking assembly 72, a smoothing assembly 73 and a cutting assembly 74,
the stirring mechanism 61 comprises a stirring box 611, a stirring rod 612 and a driving component, a stirring cavity 6111 is arranged in the stirring box 611, the stirring rod 612 is rotatably arranged in the stirring cavity 6111, the driving component drives the stirring rod 612 to rotate, a first heating wire 613 is arranged on the stirring box 611, and the first heating wire 613 generates heat after being electrified;
the paste feeding mechanism 63 comprises a paste feeding box 631, a paste storage cavity 6311 is arranged in the paste feeding box 631, a paste outlet 6312 is arranged at the lower end of the paste storage cavity 6, a second heating wire 632 is arranged on the paste feeding box 631, and the second heating wire 632 generates heat after being electrified;
the conveying mechanism 62 comprises a conveying box 621, a conveying cavity 6211 is arranged inside the conveying box 621, the upper end of the conveying cavity 6211 is connected with a stirring cavity 6111, the lower end of the conveying cavity 6211 is connected with a paste storage cavity 6311, a third heating wire 622 is arranged on the conveying box 621 along the length direction of the conveying cavity 6211, and the third heating wire 322 generates heat after being electrified;
the stacking assembly 72 comprises a first driving roller 721 and a second driving roller 722, the first driving roller 721 and the second driving roller 722 are parallel to each other and are arranged along the longitudinal direction, a conveying channel 723 for conveying the sheet molding compound is formed between the first driving roller 721 and the second driving roller 722, the first driving roller 721 and the second driving roller 722 are mounted on the frame 1 through a mounting seat 724, the end parts of the first driving roller 721 and the second driving roller 722 are respectively rotatably arranged on the mounting seat 724, the mounting seat 724 can be arranged on the frame 1 in a transverse moving manner, and the blanking device further comprises a first driving part for driving the mounting seat 724 to reciprocate along the transverse direction;
the leveling assembly 73 includes a first roller 731 and a second roller 732, the first roller 731 and the second roller 732 are respectively disposed along a longitudinal direction, the first roller 731 and the second roller 732 are respectively disposed at two sides of the sheet molding compound, the first roller 731 and the second roller 732 are respectively disposed on the frame 1 and can move along a vertical direction, the first roller 731 and the second roller 732 can respectively move into the packaging box, the leveling assembly further includes a second driving member for driving the first roller 731 to move up and down and a third driving member for driving the second roller 732 to move up and down, the first roller 731 and the second roller 732 can simultaneously move along a transverse direction along with the mounting seat 724 and are disposed on the frame 1, when the sheet molding compound is stacked, the first roller 731 and the second roller 732 can respectively abut against the side surface of the sheet molding compound, thereby achieving the leveling operation of the sheet molding compound;
the cutting assembly 74 can cut the sheet molding compound;
the supporting mechanism can be used for placing the packing box.
Wherein the transverse direction is the direction indicated by a in fig. 1, 3 and 4, the longitudinal direction is the direction indicated by B in fig. 4, and the vertical direction is the direction indicated by C in fig. 1 and 3.
In this embodiment, the first roller 731 is connected to the mounting base 724 through a first screw 733, the first screw 733 is disposed along a vertical direction, an end of the first screw 733 is connected to the first roller 731, a first nut sleeve 734 is rotatably disposed on the mounting base 724, the first nut sleeve 734 is sleeved on the first screw 733 and is in threaded fit with the first screw 733, the second driving member drives the first nut sleeve 734 to rotate, the second roller 732 is connected to the mounting base 724 through a second screw 735, the second screw 735 is disposed along the vertical direction, an end of the second screw 735 is connected to the second roller 732, the mounting base 724 is rotatably disposed with a second nut sleeve 736, the second nut sleeve 736 is sleeved on the second screw 735 and is in threaded fit with the second screw 735, and the third driving member drives the second nut sleeve 736 to rotate.
In this embodiment, a rack 11 is transversely disposed on the machine frame 1, the first driving member is a first motor 725 fixedly disposed on the mounting seat, a driving gear 726 engaged with the rack 11 is synchronously disposed on an output shaft of the first motor 725, and the driving gear 726 rotates forward and backward to drive the mounting seat 724 to reciprocate transversely.
In this embodiment, the upper paste tank 631 is provided with an adjusting assembly for controlling the width of the discharged paste, the adjusting assembly including a first barrier 633, the second baffle 634 and the third screw 635, two guide rods 636 are arranged on the paste feeding tank 631 along the length direction of the paste storage cavity 6311, the two guide rods 636 are respectively located at two sides of the screw 635, the first baffle 633 and the second baffle 634 are respectively in guide sliding fit with the two guide rods 636, the side walls of the first baffle 633 and the second baffle 634 are respectively in sealing fit with the inner wall of the paste storage cavity 6311, the axial direction of the third screw 635 is arranged along the length direction of the paste storage cavity 6311, the third screw 635 is rotatably arranged on the paste feeding tank 631, first external threads and second external threads are arranged on the third screw 635 at intervals, the rotating directions of the first external threads and the second external threads are opposite, the first baffle 633 is rotatably arranged on the first external threads, the second baffle 634 is rotatably arranged on the second external threads, and the third screw 635 is rotated to drive the first baffle 633 and the second baffle 634 to slide oppositely or back to back.
In this embodiment, the stirring cavity 6111 is a circular cavity, the stirring rod 612 includes an inner stirring portion 6121 and an outer stirring portion 6122, the inner stirring portion 6121 is located at the center of the stirring cavity 6111, a plurality of blades 6123 are arranged on the outer side surface of the inner stirring portion 6121 at intervals along the length direction of the inner stirring portion 6121, the outer stirring portion 6122 is formed in a plate shape, a cushion pad 614 is sleeved on the outer stirring portion 6122 at a position close to the side wall of the stirring cavity 6111, and the cushion pad 614 is in contact with the side wall of the stirring cavity 6111.
In this embodiment, the second driving element is a second motor 737 fixedly disposed on the mounting seat 724, a first driven gear is fixedly or integrally disposed on the first nut sleeve 734, the second motor drives the first driven gear 737 to rotate, the third driving element is a third motor 738 fixedly disposed on the mounting seat 724, a second driven gear is fixedly or integrally disposed on the second nut sleeve 736, and the third motor 738 drives the second driven gear to rotate.
In this embodiment, the cutting assembly 74 includes a cutting seat 741 and a cutter 742, the cutting seat 741 is fixedly disposed on the mounting seat 724, the cutting seat 741 is disposed below the first driving roller 721, the cutter 742 is disposed on the mounting seat 724 in a laterally movable manner, the sheet molding compound can pass through between the cutting seat 741 and the cutter 742, the cutting seat 741 is provided with a cutting groove 7411 adapted to the cutter 742 at a side close to the cutter 742, and the cutting assembly further includes an air cylinder 743 for driving the cutter 742 to move in the lateral direction.
In this embodiment, the receiving mechanism includes a plurality of receiving rollers 71 rotatably disposed on the frame, each receiving roller 71 is distributed at intervals along the transverse direction, and the axial direction of each receiving roller 71 is disposed along the longitudinal direction.
In this embodiment, the driving assembly includes a fourth motor 615, the fourth motor 615 is disposed on the stirring box 611, an output shaft of the fourth motor 615 is parallel to the stirring rod 612, the output shaft of the fourth motor 615 drives the stirring rod 612 to rotate through a speed reduction structure, and the speed reduction structure may be a plurality of gears for mutual transmission.
In this embodiment, a first temperature sensor 616 is provided on the bottom surface of the stirring tank 611, a second temperature sensor 637 is provided on the bottom surface of the upper paste tank 631, and a third temperature sensor 623 is provided on the bottom surface of the transfer tank 621.
The above embodiments are only preferred embodiments of the present invention, and the general changes and substitutions performed by those skilled in the art within the technical scope of the present invention are included in the protection scope of the present invention.