CN217344733U - Hose robot - Google Patents
Hose robot Download PDFInfo
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- CN217344733U CN217344733U CN202221388350.6U CN202221388350U CN217344733U CN 217344733 U CN217344733 U CN 217344733U CN 202221388350 U CN202221388350 U CN 202221388350U CN 217344733 U CN217344733 U CN 217344733U
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- fixedly connected
- drive shaft
- hose
- dust suction
- polishing
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Abstract
Description
技术领域technical field
本实用新型涉及机器人技术领域,尤其涉及一种软管机器人。The utility model relates to the technical field of robots, in particular to a hose robot.
背景技术Background technique
软管机器人的种类有多种,涉及医疗、建筑、服务、加工生产等多个领域。There are many types of hose robots, involving medical, construction, service, processing and production and other fields.
在管道的加工生产中,有时需要对管道的内外壁进行喷漆处理,实现管道防腐蚀等功能,管道在喷漆之前需要对管道的内外壁进行打磨处理,现有管道打磨作业多为人工打磨,对于大口径且较短的管道来说,人工打磨的方式尚且可行,但是对于大口径且长度较长的管道来说,人工打磨就较为费劲了,不仅打磨面积增加而且深处的管道内壁工作人员很难接触,导致打磨作业变得异常困难,因此提出一种软管机器人解决上述问题。In the processing and production of pipelines, it is sometimes necessary to paint the inner and outer walls of the pipelines to achieve functions such as anti-corrosion. Before painting, the pipelines need to be polished on the inner and outer walls of the pipelines. The existing pipeline polishing operations are mostly manual polishing. For large-diameter and short pipes, manual grinding is still feasible, but for large-diameter and long pipes, manual grinding is more laborious. Not only does the grinding area increase, but also the inner wall of the deep pipeline is very laborious. It is difficult to contact, which makes the grinding operation extremely difficult. Therefore, a hose robot is proposed to solve the above problems.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中大口径管道难以打磨的问题,而提出的一种软管机器人。The purpose of the utility model is to solve the problem that large-diameter pipes are difficult to polish in the prior art, and proposes a hose robot.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种软管机器人,包括电控小车,所述电控小车的顶端固定连接有支撑台,所述支撑台的顶端固定连接有固定套筒,所述固定套筒的内部转动连接有驱动轴杆,所述驱动轴杆的表面的滑动连接有滑动轴套,所述驱动轴杆的表面转动连接有传动杆,所述传动杆的一端转动连接有打磨板,所述打磨板的一侧面与驱动轴杆的表面之间固定连接有伸缩杆,所述驱动轴杆的一端固定连接有第二同步轮,所述支撑台的一侧面开设有贯穿孔,所述电控小车的顶端安装有旋转电机,所述旋转电机的输出端固定连接有输出轴,所述输出轴穿过贯穿孔的一端固定连接有第一同步轮,所述第一同步轮和第二同步轮之间连接有同步带。A hose robot includes an electronically controlled trolley, a support table is fixedly connected to the top of the electronically controlled trolley, a fixed sleeve is fixedly connected to the top of the support table, and a drive shaft is rotatably connected to the inside of the fixed sleeve , the surface of the drive shaft is slidably connected with a sliding bushing, the surface of the drive shaft is rotatably connected with a transmission rod, one end of the transmission rod is rotatably connected with a polishing plate, and one side of the polishing plate is connected with the drive A telescopic rod is fixedly connected between the surfaces of the shaft rods, one end of the drive shaft rod is fixedly connected with a second synchronizing wheel, a side surface of the support platform is provided with a through hole, and a rotating motor is installed on the top of the electronically controlled trolley The output end of the rotating electrical machine is fixedly connected with an output shaft, one end of the output shaft passing through the through hole is fixedly connected with a first synchronous wheel, and a synchronous belt is connected between the first synchronous wheel and the second synchronous wheel.
优选的,所述滑动轴套的表面固定连接有若干齿环,所述电控小车的顶端安装有调节电机,所述调节电机的输出端固定连接有驱动轴,所述驱动轴的一端固定连接有驱动齿轮,所述驱动齿轮与齿环啮合。Preferably, a plurality of gear rings are fixedly connected to the surface of the sliding bushing, an adjusting motor is installed on the top of the electronically controlled trolley, the output end of the adjusting motor is fixedly connected with a drive shaft, and one end of the drive shaft is fixedly connected There are drive gears that mesh with the ring gear.
优选的,所述打磨板的内部开设有内腔,所述打磨板的两侧面开设有吸尘孔。Preferably, the interior of the sanding plate is provided with an inner cavity, and the two sides of the sanding plate are provided with dust suction holes.
优选的,所述驱动轴杆的一端端面开设有安装槽,所述安装槽的内壁开设有连通孔,所述安装槽内安装有吸尘泵,所述吸尘泵的一端固定连接有吸尘管,所述吸尘管的表面固定连接有连接软管,所述连接软管穿过连通孔的一端与打磨板固定连接。Preferably, an installation groove is formed on one end face of the drive shaft, a communication hole is formed on the inner wall of the installation groove, a dust suction pump is installed in the installation groove, and one end of the dust suction pump is fixedly connected with a dust suction pump. A connecting hose is fixedly connected to the surface of the dust suction pipe, and one end of the connecting hose passing through the communication hole is fixedly connected to the polishing plate.
优选的,所述驱动轴杆的一端位于安装槽处固定连接有回收箱,所述吸尘泵的一端固定连接有集尘管,所述集尘管的一端与回收箱固定连接。Preferably, a recovery box is fixedly connected to one end of the drive shaft at the installation groove, a dust collecting pipe is fixedly connected to one end of the vacuum pump, and one end of the dust collecting pipe is fixedly connected to the recovery box.
优选的,所述回收箱的一侧面开设有清理口,所述清理口内设置有箱盖。Preferably, a cleaning port is opened on one side of the recovery box, and a box cover is arranged in the cleaning port.
相比现有技术,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the present utility model are:
1、本实用新型通过设置有电控小车、旋转电机、驱动轴杆、滑动轴套、传动杆和打磨板,可以实现对不同类型的大口径管道内壁进行打磨,从而减少工作人员的工作量,提高管道的打磨效率。1. The utility model is provided with an electric control trolley, a rotary motor, a drive shaft, a sliding shaft sleeve, a transmission rod and a grinding plate, so that the inner walls of different types of large-diameter pipes can be ground, thereby reducing the workload of the staff, Improve the grinding efficiency of pipes.
2、本实用新型通过在打磨板的内部设置有内腔,在打磨板的两侧开设吸尘孔,同时在安装槽内设置吸尘泵和吸尘管,可以对打磨产生的大部分碎屑进行自动回收,从而方便管道中碎屑的清理,提高管道的加工效率。2. In the present invention, an inner cavity is arranged inside the grinding plate, dust suction holes are provided on both sides of the grinding plate, and a dust suction pump and a dust suction pipe are arranged in the installation groove, so that most of the debris generated by grinding can be removed. Automatic recovery is carried out to facilitate the cleaning of debris in the pipeline and improve the processing efficiency of the pipeline.
附图说明Description of drawings
图1为本实用新型提出的一种软管机器人的立体结构示意图一;Fig. 1 is the three-dimensional structure schematic diagram 1 of a kind of hose robot proposed by the utility model;
图2为本实用新型提出的一种软管机器人的立体结构示意图二;FIG. 2 is a schematic diagram 2 of the three-dimensional structure of a hose robot proposed by the utility model;
图3为本实用新型提出的一种软管机器人中驱动轴杆的剖面结构示意图;FIG. 3 is a schematic cross-sectional structure diagram of a drive shaft in a hose robot proposed by the utility model;
图4为本实用新型提出的一种软管机器人中A处放大结构示意图。FIG. 4 is a schematic view of the enlarged structure of the position A in the hose robot proposed by the present invention.
图中:1、电控小车;2、支撑台;3、第一同步轮;4、同步带;5、第二同步轮;6、固定套筒;7、驱动轴杆;8、滑动轴套;9、齿环;10、传动杆;11、打磨板;1101、吸尘孔;12、连接软管;13、吸尘泵;14、伸缩杆;15、旋转电机;16、驱动齿轮;17、回收箱;18、箱盖;19、吸尘管;20、调节电机。In the picture: 1. Electric control car; 2. Support table; 3. First synchronizing wheel; 4. Synchronous belt; 5. Second synchronizing wheel; 6. Fixed sleeve; 7. Drive shaft; 8. Sliding bushing ;9, gear ring; 10, transmission rod; 11, grinding plate; 1101, suction hole; 12, connecting hose; 13, suction pump; 14, telescopic rod; 15, rotary motor; 16, drive gear; 17 , recovery box; 18, box cover; 19, vacuum pipe; 20, adjust the motor.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. For example, based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
参照图1-4,一种软管机器人,包括电控小车1,电控小车1的顶端固定连接有支撑台2,支撑台2的顶端固定连接有固定套筒6,固定套筒6的内部转动连接有驱动轴杆7,驱动轴杆7的表面的滑动连接有滑动轴套8,驱动轴杆7的表面转动连接有传动杆10,传动杆10的一端转动连接有打磨板11,打磨板11的一侧面与驱动轴杆7的表面之间固定连接有伸缩杆14,驱动轴杆7的一端固定连接有第二同步轮5,支撑台2的一侧面开设有贯穿孔,电控小车1的顶端安装有旋转电机15,旋转电机15的输出端固定连接有输出轴,输出轴穿过贯穿孔的一端固定连接有第一同步轮3,第一同步轮3和第二同步轮5之间连接有同步带4。1-4, a hose robot includes an electronically controlled
滑动轴套8的表面固定连接有若干齿环9,电控小车1的顶端安装有调节电机20,调节电机20的输出端固定连接有驱动轴,驱动轴的一端固定连接有驱动齿轮16,驱动齿轮16与齿环9啮合,调节电机20可以带动驱动齿轮16转动,在齿环9的作用下,控制滑动轴套8运动,进而通过传动杆10带动打磨板11运动,实现调整打磨板11之间的距离,方便打磨板11适应不同管径的管道。A plurality of
打磨板11的内部开设有内腔,打磨板11的两侧面开设有吸尘孔1101,驱动轴杆7的一端端面开设有安装槽,安装槽的内壁开设有连通孔,安装槽内安装有吸尘泵13,吸尘泵13的一端固定连接有吸尘管19,吸尘管19的表面固定连接有连接软管12,连接软管12穿过连通孔的一端与打磨板11固定连接,吸尘泵13可以使得打磨板11两侧的吸尘孔1101产生吸力,从而可以将打磨产生的碎屑吸走,实现碎屑的自动清理功能。The interior of the
驱动轴杆7的一端位于安装槽处固定连接有回收箱17,吸尘泵13的一端固定连接有集尘管,集尘管的一端与回收箱17固定连接,回收箱17可以回收吸尘泵13吸走的碎屑。One end of the
回收箱17的一侧面开设有清理口,清理口内设置有箱盖18,清理口的设置,方便工作人员清理回收箱17内碎屑。One side of the
本实用新型在进行使用时,首先将该机器人至于管道内,然后开启调节电机20,调节电机20带动驱动齿轮16转动,在齿环9的配合下,使得滑动轴套8运动,滑动轴套8带动传动杆10的一端运动,进而使得传动杆10的另一端带动打磨板11运动,从而可以调节打磨板11之间的间距,使得打磨板11可以贴合待打磨管道的内壁。When the utility model is in use, first place the robot in the pipeline, then turn on the adjusting
然后开启旋转电机15,旋转电机15带动第一同步轮3转动,在同步带4的作用下,带动第二同步轮5转动,进而带动驱动轴杆7转动,驱动轴杆7通过伸缩杆14带动打磨板11转动,实现管道内壁的打磨功能,同时控制电控小车1运动,使得电动小车带动打磨板11运动,可以对管道不同位置的内壁进行打磨。Then the rotary motor 15 is turned on, the rotary motor 15 drives the first synchronizing
在打磨过程中,开启吸尘泵13,吸尘泵13通过练级软管使得打磨板11两侧的吸尘孔1101产生吸力,从而可以将大部分碎屑吸走至回收箱17内,完成碎屑的自动回收功能,待管道打磨完成后,将该机器人取出,清理管道内剩余的少量碎屑即可,从而可以大大提高管道的加工效率同时减少加工人员的工作量。During the grinding process, the
最后取出箱盖18,清理回收箱17内的碎屑,使得该机器人能够继续工作。Finally, take out the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221388350.6U CN217344733U (en) | 2022-06-06 | 2022-06-06 | Hose robot |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221388350.6U CN217344733U (en) | 2022-06-06 | 2022-06-06 | Hose robot |
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| Publication Number | Publication Date |
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| CN217344733U true CN217344733U (en) | 2022-09-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221388350.6U Expired - Fee Related CN217344733U (en) | 2022-06-06 | 2022-06-06 | Hose robot |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116673805A (en) * | 2023-07-28 | 2023-09-01 | 盐城杰诺机械有限公司 | Inner barrel grinding equipment |
-
2022
- 2022-06-06 CN CN202221388350.6U patent/CN217344733U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116673805A (en) * | 2023-07-28 | 2023-09-01 | 盐城杰诺机械有限公司 | Inner barrel grinding equipment |
| CN116673805B (en) * | 2023-07-28 | 2023-09-26 | 盐城杰诺机械有限公司 | An inner barrel grinding equipment |
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Granted publication date: 20220902 |