CN217340797U - A marine wet flue gas combined desulfurization and denitrification integrated circulation system - Google Patents
A marine wet flue gas combined desulfurization and denitrification integrated circulation system Download PDFInfo
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- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 89
- 230000023556 desulfurization Effects 0.000 title claims abstract description 89
- 239000003546 flue gas Substances 0.000 title claims abstract description 85
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 83
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- 210000004027 cell Anatomy 0.000 claims description 19
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
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Abstract
Description
技术领域technical field
本实用新型涉及烟气脱硫脱硝技术领域。具体地说是一种船用湿式烟气联合脱硫脱硝一体化循环系统。The utility model relates to the technical field of flue gas desulfurization and denitration. Specifically, it is a marine wet flue gas combined desulfurization and denitrification integrated circulation system.
背景技术Background technique
随着全球经济的快速发展,海洋运输以其运力大、运营成本低的特点在国际贸易中发挥着重要作用。然而,船舶柴油机排放的大量二氧化硫(SO2)和氮氧化物(NOX)对环境和人类健康的影响不容忽视。船用柴油发动机每年排放约2000万吨NOX和1000万吨SO2,这会造成严重的环境问题,如酸雨、烟雾、光化学烟雾、对流层臭氧等,并危害人类健康,增加呼吸和心血管相关疾病。With the rapid development of the global economy, ocean transportation plays an important role in international trade due to its large capacity and low operating costs. However, the large amount of sulfur dioxide (SO 2 ) and nitrogen oxides (NO X ) emitted by marine diesel engines cannot be ignored on the environment and human health. Marine diesel engines emit about 20 million tons of NO X and 10 million tons of SO 2 every year, which can cause serious environmental problems such as acid rain, smog, photochemical smog, tropospheric ozone, etc., and endanger human health and increase respiratory and cardiovascular related diseases .
为了减少这些有害排放,国际海事组织(IMO)及各国政府制定了更严格的排放标准。随着严格的海洋排放法规生效,船舶必须使用更高效的废气处理技术,这将给造船业带来巨大挑战。目前大多数修船厂都将选择性催化还原(SCR)或废气再循环(EGR)等脱硝装置与脱硫洗涤塔等脱硫装置串联,利用逐步去除工艺,以达到减排的目的。To reduce these harmful emissions, the International Maritime Organization (IMO) and governments have set stricter emission standards. As strict marine emission regulations come into effect, ships must use more efficient exhaust gas treatment technologies, which will pose a huge challenge to the shipbuilding industry. At present, most ship repair yards connect denitrification devices such as selective catalytic reduction (SCR) or exhaust gas recirculation (EGR) in series with desulfurization devices such as desulfurization scrubbers, and use a gradual removal process to achieve the purpose of emission reduction.
然而,这种逐步去除的工艺所需系统装置不仅占地面积大,而且系统复杂,投资和运行成本高,限制了其在船舶上的大规模应用。另外,SCR存在氨泄漏问题,催化剂材料容易结垢、堵塞和中毒,且脱硝过程受烟气温度和SO2浓度等因素影响。另外,EGR存在燃料不完全燃烧的问题,这会增加CO和PM的排放。因此,有必要开发更好的高效脱硫脱硝技术,以满足造船厂的需要。However, the system equipment required by this step-by-step removal process not only covers a large area, but also has a complex system and high investment and operating costs, which limit its large-scale application on ships. In addition, SCR has the problem of ammonia leakage, the catalyst material is easy to scale, block and poison, and the denitration process is affected by factors such as flue gas temperature and SO 2 concentration. In addition, EGR suffers from incomplete combustion of fuel, which increases CO and PM emissions. Therefore, it is necessary to develop better and efficient desulfurization and denitrification technologies to meet the needs of shipyards.
专利CN113856445A公开了一种烟气脱硫脱硝水相氧化剂及有机相吸收剂组成的双相连续吸收体系及方法,但是必须配合相关的烟气脱硫脱硝系统才能在实际中应用。Patent CN113856445A discloses a two-phase continuous absorption system and method composed of a flue gas desulfurization and denitrification aqueous oxidant and an organic phase absorbent, but it must be used in practice with the relevant flue gas desulfurization and denitration system.
实用新型内容Utility model content
为此,本实用新型所要解决的技术问题在于提供一种船用湿式烟气联合脱硫脱硝一体化循环系统,可以配合烟气脱硫脱硝双相连续吸收体系的应用,使得双相连续吸收体系在烟气脱硫脱硝系统中能够循环利用,达到连续脱硫脱硝的目的,以解决现有船舶脱硫脱硝系统不能实现同步脱硫脱硝技术与电解海水技术相结合等问题。Therefore, the technical problem to be solved by this utility model is to provide a marine wet flue gas combined desulfurization and denitrification integrated circulation system, which can cooperate with the application of the dual-phase continuous absorption system of flue gas desulfurization and denitrification, so that the dual-phase continuous absorption system can be used in the flue gas. The desulfurization and denitrification system can be recycled to achieve the purpose of continuous desulfurization and denitrification, so as to solve the problem that the existing ship desulfurization and denitrification system cannot realize the combination of synchronous desulfurization and denitrification technology and electrolytic seawater technology.
为解决上述技术问题,本实用新型提供如下技术方案:In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions:
一种船用湿式烟气联合脱硫脱硝一体化循环系统,包括脱硫脱硝洗涤单元、洗涤液回收单元、NaClO供应单元和洗涤液混合单元;所述脱硫脱硝洗涤单元的洗涤液出口端与所述洗涤液回收单元的洗涤液入口端流体导通,所述洗涤液回收单元的有机相出口端与所述洗涤液混合单元的有机相入口端流体导通,所述洗涤液回收单元的直接循环水相出口端与所述洗涤液混合单元的直接循环水相入口端流体导通,所述洗涤液回收单元的间接循环水相出口端与所述NaClO供应单元的间接循环水相入口端流体导通;所述NaClO供应单元的NaClO溶液出口端与所述洗涤液混合单元的NaClO溶液入口端流体导通,所述洗涤液混合单元的脱硫脱硝洗涤液出口端与所述脱硫脱硝洗涤单元的脱硫脱硝洗涤液入口端流体导通,所述NaClO供应单元的补充盐水入口端与海水淡化截留液进液管道流体导通;所述脱硫脱硝洗涤单元的烟气入口端与烟气进气管道流体导通,所述脱硫脱硝洗涤单元的烟气出口端与烟气出气管道流体导通。A marine wet flue gas combined desulfurization and denitrification integrated circulation system includes a desulfurization and denitration washing unit, a washing liquid recovery unit, a NaClO supply unit and a washing liquid mixing unit; the washing liquid outlet of the desulfurization and denitration washing unit is connected with the washing liquid. The washing liquid inlet end of the recovery unit is in fluid communication, the organic phase outlet end of the washing liquid recovery unit is in fluid communication with the organic phase inlet end of the washing liquid mixing unit, and the directly circulating water phase outlet of the washing liquid recovery unit The end is in fluid communication with the direct circulation water phase inlet end of the washing liquid mixing unit, and the indirect circulation water phase outlet end of the washing liquid recovery unit is in fluid communication with the indirect circulation water phase inlet end of the NaClO supply unit; The NaClO solution outlet end of the NaClO supply unit is in fluid communication with the NaClO solution inlet end of the washing liquid mixing unit, and the desulfurization and denitration washing liquid outlet end of the washing liquid mixing unit is connected with the desulfurization and denitration washing liquid of the desulfurization and denitration washing liquid. The inlet end is in fluid communication, and the supplementary brine inlet end of the NaClO supply unit is in fluid communication with the seawater desalination retentate liquid inlet pipe; the flue gas inlet end of the desulfurization and denitrification washing unit is in fluid communication with the flue gas intake pipe, so The flue gas outlet end of the desulfurization and denitration washing unit is in fluid communication with the flue gas outlet pipe.
上述船用湿式烟气联合脱硫脱硝一体化循环系统,所述脱硫脱硝洗涤单元包括洗涤塔和冷却器;所述冷却器的烟气出口端与所述洗涤塔的进气口流体导通;所述冷却器的烟气入口端与所述烟气进气管道流体导通;所述洗涤塔的出液口通过洗涤液回收管道与所述洗涤液回收单元的洗涤液入口端流体导通,所述洗涤塔的出气口与所述烟气出气管道流体导通,所述洗涤塔的进液口通过洗涤液进液管道与所述洗涤液混合单元的脱硫脱硝洗涤液出口端流体导通。In the above-mentioned marine wet flue gas combined desulfurization and denitrification integrated circulation system, the desulfurization and denitrification washing unit includes a washing tower and a cooler; the flue gas outlet end of the cooler is in fluid communication with the air inlet of the washing tower; the The flue gas inlet end of the cooler is in fluid communication with the flue gas inlet pipe; the liquid outlet of the washing tower is in fluid communication with the washing liquid inlet end of the washing liquid recovery unit through the washing liquid recovery pipe, and the The gas outlet of the scrubbing tower is in fluid communication with the flue gas outlet pipe, and the liquid inlet of the scrubbing tower is in fluid communication with the desulfurization and denitration scrubbing liquid outlet end of the scrubbing liquid mixing unit through the scrubbing liquid inlet pipe.
上述船用湿式烟气联合脱硫脱硝一体化循环系统,所述洗涤塔包括洗涤塔本体、洗涤液喷头和搅拌组件;所述洗涤液喷头固定安装在所述洗涤塔本体内部且邻近所述进液口,所述搅拌组件固定安装在所述洗涤塔本体内部且邻近所述出液口,所述洗涤液喷头的流体入口端通过所述进液口与所述洗涤液进液管道流体导通,所述洗涤液喷头的流体出口端朝向所述搅拌组件;所述进液口和所述出气口分别设置在所述洗涤塔本体的侧壁上部,所述进气口和所述出液口分别设置在所述洗涤塔本体的侧壁下部。In the above marine wet flue gas combined desulfurization and denitrification integrated circulation system, the washing tower includes a washing tower body, a washing liquid nozzle and a stirring assembly; the washing liquid nozzle is fixedly installed inside the washing tower body and adjacent to the liquid inlet , the stirring assembly is fixedly installed inside the washing tower body and adjacent to the liquid outlet, and the fluid inlet end of the washing liquid nozzle is in fluid communication with the washing liquid inlet pipe through the liquid inlet, so The fluid outlet end of the washing liquid nozzle faces the stirring assembly; the liquid inlet and the air outlet are respectively arranged on the upper part of the side wall of the washing tower body, and the inlet and the liquid outlet are respectively arranged in the lower part of the side wall of the washing tower body.
上述船用湿式烟气联合脱硫脱硝一体化循环系统,所述出气口处固定安装有除雾器,烟气沿所述洗涤塔本体内部自下而上流经所述除雾器后再通过所述出气口进入所述烟气出气管道;The above-mentioned marine wet flue gas combined desulfurization and denitrification integrated circulation system, the air outlet is fixedly installed with a mist eliminator, and the flue gas flows through the mist eliminator from bottom to top along the interior of the washing tower body, and then passes through the outlet. The gas port enters the flue gas outlet pipe;
所述搅拌组件包括电机、转轴和螺旋叶片;所述电机安装在所述洗涤塔本体外部,所述电机与所述转轴的第一端驱动连接,所述转轴的第二端穿过所述洗涤塔本体并伸入所述洗涤塔本体内,所述螺旋叶片固定安装在所述转轴的第二端上。The stirring assembly includes a motor, a rotating shaft and a helical blade; the motor is installed outside the washing tower body, the motor is drivingly connected with the first end of the rotating shaft, and the second end of the rotating shaft passes through the washing tower The tower body extends into the washing tower body, and the spiral blade is fixedly installed on the second end of the rotating shaft.
上述船用湿式烟气联合脱硫脱硝一体化循环系统,所述进液口与所述进气口的水平距离等于所述洗涤塔本体的内径;所述洗涤液喷头有两组或两组以上,两组或两组以上的所述洗涤液喷头在所述洗涤塔本体内自上而下等间距分布;每组所述洗涤液喷头有两个或两个以上,两个或两个以上的所述洗涤液喷头在同一水平面上等间距分布。The above-mentioned marine wet flue gas combined desulfurization and denitration integrated circulation system, the horizontal distance between the liquid inlet and the air inlet is equal to the inner diameter of the washing tower body; the washing liquid nozzles have two or more groups, two or more. The washing liquid nozzles of one or more groups are distributed at equal intervals from top to bottom in the washing tower body; each group of the washing liquid nozzles has two or more, and two or more The washing liquid nozzles are distributed at equal intervals on the same level.
上述船用湿式烟气联合脱硫脱硝一体化循环系统,所述洗涤液回收单元包括第一离心机、第二离心机、水相存储池、浓度反馈控制器、VOCs/PM收集仓、加热器、沉降池、第一水相循环泵和第二水相循环泵;In the above marine wet flue gas combined desulfurization and denitrification integrated circulation system, the washing liquid recovery unit includes a first centrifuge, a second centrifuge, a water phase storage tank, a concentration feedback controller, a VOCs/PM collection bin, a heater, a settling a pool, a first water-phase circulating pump and a second water-phase circulating pump;
所述第一离心机的有机相出口端通过第一有机相回收管道与所述第二离心机的流体入口端流体导通,所述第二离心机的第一流体出口端通过第二有机相回收管道与所述洗涤液混合单元的有机相入口端流体导通,所述第二离心机的第二流体出口端与所述VOCs/PM收集仓流体导通;The organic phase outlet end of the first centrifuge is in fluid communication with the fluid inlet end of the second centrifuge through the first organic phase recovery pipeline, and the first fluid outlet end of the second centrifuge passes through the second organic phase. The recovery pipeline is in fluid communication with the organic phase inlet end of the washing liquid mixing unit, and the second fluid outlet end of the second centrifuge is in fluid communication with the VOCs/PM collection bin;
所述第一离心机的水相出口端通过第一水相回收管道与所述水相存储池的流体入口端流体导通,所述水相存储池的流体出口端通过所述第一水相循环泵与所述浓度反馈控制器的流体入口端流体导通;所述浓度反馈控制器的第一流体出口端与所述加热器的流体入口端流体导通,所述加热器的流体出口端通过第二水相回收管道与所述沉降池的流体入口端流体导通,所述沉降池的流体出口端依次通过所述第二水相循环泵和第四水相回收管道与所述NaClO供应单元的间接循环水相入口端流体导通;所述浓度反馈控制器的第二流体出口端通过第三水相回收管道与所述洗涤液混合单元的直接循环水相入口端流体导通;The water phase outlet end of the first centrifuge is in fluid communication with the fluid inlet end of the water phase storage tank through the first water phase recovery pipeline, and the fluid outlet end of the water phase storage tank passes through the first water phase The circulating pump is in fluid communication with the fluid inlet end of the concentration feedback controller; the first fluid outlet end of the concentration feedback controller is in fluid communication with the fluid inlet end of the heater, and the fluid outlet end of the heater is in fluid communication. The second water phase recovery pipeline is in fluid communication with the fluid inlet end of the sedimentation tank, and the fluid outlet end of the sedimentation tank is supplied with the NaClO through the second water phase circulation pump and the fourth water phase recovery pipeline in turn. The indirect circulating water phase inlet end of the unit is in fluid communication; the second fluid outlet end of the concentration feedback controller is in fluid communication with the direct circulating water phase inlet end of the washing liquid mixing unit through the third water phase recovery pipeline;
所述第一离心机的洗涤液入口端与所述脱硫脱硝洗涤单元的洗涤液出口端流体导通。The inlet end of the washing liquid of the first centrifuge is in fluid communication with the outlet end of the washing liquid of the desulfurization and denitration washing unit.
上述船用湿式烟气联合脱硫脱硝一体化循环系统,所述浓度反馈控制器包括浓度反馈管道、pH传感器、盐度传感器、信号反馈控制元件和电动三通控制阀;所述pH传感器和所述盐度传感器均固定安装在所述浓度反馈管道上,所述电动三通控制阀的流体入口端与所述浓度反馈管道的流体出口端流体导通;所述电动三通控制阀的第一流体出口端与所述加热器的流体入口端流体导通,所述电动三通控制阀的第二流体出口端通过所述第三水相回收管道与所述洗涤液混合单元的直接循环水相入口端流体导通;所述pH传感器的检测端与所述浓度反馈管道中的流体接触,所述pH传感器的信号输出端与所述信号反馈控制元件的pH信号输入端电连接;所述盐度传感器的检测端与所述浓度反馈管道中的流体接触,所述盐度传感器的信号输出端与所述信号反馈控制元件的盐度信号输入端电连接;所述信号反馈控制元件通过控制所述电动三通控制阀的第一流体出口端和第二流体出口端的启闭来控制所述浓度反馈管道中的流体流向所述加热器或所述洗涤液混合单元;所述水相存储池的流体出口端通过所述第一水相循环泵与所述浓度反馈管道的流体入口端流体导通。In the above marine wet flue gas combined desulfurization and denitrification integrated circulation system, the concentration feedback controller includes a concentration feedback pipeline, a pH sensor, a salinity sensor, a signal feedback control element and an electric three-way control valve; the pH sensor and the salt The degree sensors are fixedly installed on the concentration feedback pipe, the fluid inlet end of the electric three-way control valve is in fluid communication with the fluid outlet end of the concentration feedback pipe; the first fluid outlet of the electric three-way control valve The second fluid outlet end of the electric three-way control valve is in fluid communication with the fluid inlet end of the heater, and the second fluid outlet end of the electric three-way control valve is connected to the direct circulation water phase inlet end of the washing liquid mixing unit through the third water phase recovery pipeline. The fluid is connected; the detection end of the pH sensor is in contact with the fluid in the concentration feedback pipeline, and the signal output end of the pH sensor is electrically connected with the pH signal input end of the signal feedback control element; the salinity sensor The detection end of the sensor is in contact with the fluid in the concentration feedback pipeline, and the signal output end of the salinity sensor is electrically connected to the salinity signal input end of the signal feedback control element; the signal feedback control element controls the electric The opening and closing of the first fluid outlet end and the second fluid outlet end of the three-way control valve controls the flow of the fluid in the concentration feedback pipe to the heater or the washing liquid mixing unit; the fluid outlet of the water phase storage tank The end is in fluid communication with the fluid inlet end of the concentration feedback pipe through the first water-phase circulating pump.
上述船用湿式烟气联合脱硫脱硝一体化循环系统,所述NaClO供应单元包括双极膜电解池、NaClO存储罐和NaClO溶液循环泵;所述双极膜电解池的流体出口端与所述NaClO存储罐的流体入口端流体导通,所述NaClO存储罐的NaClO溶液出口端依次通过NaClO出液管道和所述NaClO溶液循环泵与所述洗涤液混合单元的NaClO溶液入口端流体导通;所述双极膜电解池的补充盐水入口端与所述海水淡化截留液进液管道流体导通,所述双极膜电解池的间接循环水相入口端与所述洗涤液回收单元的间接循环水相出口端流体导通。The above-mentioned marine wet flue gas combined desulfurization and denitrification integrated circulation system, the NaClO supply unit includes a bipolar membrane electrolytic cell, a NaClO storage tank and a NaClO solution circulating pump; the fluid outlet end of the bipolar membrane electrolytic cell and the NaClO storage The fluid inlet end of the tank is in fluid communication, and the NaClO solution outlet end of the NaClO storage tank is in fluid communication with the NaClO solution inlet end of the washing liquid mixing unit through the NaClO liquid outlet pipeline and the NaClO solution circulating pump in turn; the The inlet end of the supplementary brine of the bipolar membrane electrolytic cell is in fluid communication with the inlet pipe of the seawater desalination retentate, and the inlet end of the indirect circulating water phase of the bipolar membrane electrolytic cell is connected to the indirect circulating water phase of the washing liquid recovery unit. The outlet port is fluidly connected.
上述船用湿式烟气联合脱硫脱硝一体化循环系统,所述双极膜电解池包括电解池本体、第一钛网、第二钛网和离子交换膜;所述离子交换膜将所述电解池本体分成两个空间,所述第一钛网和所述第二钛网分别位于两个空间内,所述第一钛网与电直流源正极电连接,所述第二钛网与直流电源负极电连接;所述电解池本体的侧壁上分别开设有第一进液口、第二进液口和出液口;所述洗涤液回收单元的间接循环水相出口端通过所述第一进液口与所述电解池本体流体导通,所述海水淡化截留液进液管道通过所述第二进液口与所述电解池本体流体导通,所述电解池本体通过所述出液口与所述NaClO存储罐流体导通。In the above marine wet flue gas combined desulfurization and denitrification integrated circulation system, the bipolar membrane electrolytic cell includes an electrolytic cell body, a first titanium mesh, a second titanium mesh and an ion exchange membrane; the ion exchange membrane connects the electrolytic cell body Divided into two spaces, the first titanium mesh and the second titanium mesh are respectively located in the two spaces, the first titanium mesh is electrically connected to the positive pole of the DC power source, and the second titanium mesh is electrically connected to the negative pole of the DC power supply. connection; the side wall of the electrolytic cell body is respectively provided with a first liquid inlet, a second liquid inlet and a liquid outlet; the indirect circulating water phase outlet of the washing liquid recovery unit passes through the first liquid inlet The port is in fluid communication with the electrolytic cell body, the seawater desalination retentate liquid inlet pipeline is in fluid communication with the electrolytic cell body through the second liquid inlet, and the electrolytic cell body is in fluid communication with the electrolytic cell body through the liquid outlet. The NaClO storage tank is in fluid conduction.
上述船用湿式烟气联合脱硫脱硝一体化循环系统,所述洗涤液混合单元包括洗涤液混合槽和洗涤液循环泵;所述洗涤液混合槽的脱硫脱硝洗涤液出口端通过所述洗涤液循环泵与所述脱硫脱硝洗涤单元的脱硫脱硝洗涤液入口端流体导通;所述洗涤液混合槽的直接循环水相入口端与所述洗涤液回收单元的直接循环水相出口端流体导通,所述洗涤液混合槽的有机相入口端与所述洗涤液回收单元的有机相出口端流体导通,所述洗涤液混合槽的NaClO溶液入口端与所述NaClO供应单元的NaClO溶液出口端流体导通。In the above marine wet flue gas combined desulfurization and denitrification integrated circulation system, the washing liquid mixing unit includes a washing liquid mixing tank and a washing liquid circulating pump; the desulfurization and denitrification washing liquid outlet of the washing liquid mixing tank passes through the washing liquid circulating pump It is in fluid communication with the inlet end of the desulfurization and denitrification washing liquid of the desulfurization and denitration washing unit; the inlet end of the direct circulating water phase of the washing liquid mixing tank is in fluid communication with the outlet end of the direct circulating water phase of the washing liquid recovery unit, so The organic phase inlet end of the washing liquid mixing tank is in fluid communication with the organic phase outlet end of the washing liquid recovery unit, and the NaClO solution inlet end of the washing liquid mixing tank is in fluid communication with the NaClO solution outlet end of the NaClO supply unit. Pass.
本实用新型的技术方案取得了如下有益的技术效果:The technical scheme of the present utility model has achieved the following beneficial technical effects:
1、本实用新型中船用湿式烟气联合脱硫脱硝一体化循环系统可实现将同步脱硫脱硝技术与电解海水技术相结合,简化传统分步脱硫脱硝设备单元,从而实现船用湿式烟气脱硫脱硝一体化系统的设计:该系统由脱硫脱硝洗涤单元、洗涤液回收单元、NaClO供应单元以及洗涤液混合单元四个部分组成,将整个烟气脱硫脱硝集中在一个洗涤塔内,无需其他脱硝设备;利用多组离心机将洗涤后的洗涤废液中的水相及有机相分离,可以提高水相氧化剂及有机相吸收剂的利用率,杜绝有机相吸收剂的排放,减少洗涤废液对环境造成的污染。1. The marine wet flue gas combined desulfurization and denitrification integrated circulation system in the utility model can realize the combination of the synchronous desulfurization and denitrification technology and the electrolytic seawater technology, simplify the traditional step-by-step desulfurization and denitrification equipment unit, thereby realizing the marine wet flue gas desulfurization and denitrification integration. System design: The system consists of four parts: desulfurization and denitration washing unit, washing liquid recovery unit, NaClO supply unit and washing liquid mixing unit. The set of centrifuges separate the aqueous phase and the organic phase in the washing waste liquid after washing, which can improve the utilization rate of the aqueous phase oxidant and the organic phase absorbent, prevent the discharge of the organic phase absorbent, and reduce the pollution of the washing waste liquid to the environment. .
2、本实用新型可以实现将船舶上电解海水淡化截留液以及回收的水相洗涤废液变废为宝,从而达到水相氧化剂循环利用的目的,并且可以充分利用海水资源和航行中剩余的电力资源,降低携带化学品和船上储存的风险;本实用新型船用湿式烟气联合脱硫脱硝一体化循环系统结构简单且紧凑,设备占地面积小,环境友好。2. The utility model can realize that the retentate of electrolysis seawater desalination and the recovered water-phase washing waste liquid on the ship can be turned into treasures, so as to achieve the purpose of recycling the water-phase oxidant, and can make full use of seawater resources and remaining electric power during navigation. resources, reducing the risk of carrying chemicals and storing on board; the marine wet flue gas combined desulfurization and denitrification integrated circulation system of the utility model has a simple and compact structure, and the equipment occupies a small area and is environmentally friendly.
3、第一离心机可将双相洗涤废液中的有机相和水相利用不同转速进行分离,第二离心机可将分离得到的有机相利用不同的转速将有机相吸收剂中吸附的未燃烧完全的碳粒及重油进一步分离,然后将分离后的有机相重新回收到洗涤液混合槽中用于双相洗涤液的制备;而分离得到的水相在浓度反馈控制器的监测作用下,如果水相浓度符合双相洗涤液的浓度要求,则回收到洗涤液混合槽中用于双相洗涤液的制备,否则,则将水相回收至NaClO供应单元中进一步加工至符合应用要求后再经管道运送至洗涤液混合槽中用于双相洗涤液的制备。这种回收系统能够有效的将烟气中脱硫脱硝后的有机废弃物分离收集,同时能够将符合应用要求的有机相和水相循环使用,不仅可以提高双相洗涤液的应用效率,而且节约资源、环境友好。3. The first centrifuge can separate the organic phase and the aqueous phase in the two-phase washing waste liquid with different rotation speeds, and the second centrifuge can use different rotation speeds to separate the organic phase obtained from the separation. The completely burned carbon particles and heavy oil are further separated, and then the separated organic phase is recycled into the washing liquid mixing tank for the preparation of two-phase washing liquid; and the separated water phase is monitored by the concentration feedback controller. If the concentration of the water phase meets the concentration requirements of the two-phase washing liquid, it is recycled to the washing liquid mixing tank for the preparation of the two-phase washing liquid; otherwise, the water phase is recycled to the NaClO supply unit for further processing until it meets the application requirements. Piped to wash liquor mixing tank for preparation of biphasic wash liquor. This recycling system can effectively separate and collect the organic waste after desulfurization and denitrification in the flue gas, and can recycle the organic phase and the water phase that meet the application requirements, which can not only improve the application efficiency of the dual-phase washing solution, but also save resources. , Environmentally friendly.
4、本实用新型中双相洗涤液加入有机相吸收剂能够很好的吸收脱硝过程产生的硝酸及亚硝酸,增大脱硝效率;并且加入的有机相还能够吸附烟气中未燃烧完全的碳粒及重油,减少PM及VOCs排放。4. The addition of organic phase absorbent to the dual-phase washing liquid in the present utility model can well absorb the nitric acid and nitrous acid generated in the denitration process and increase the denitration efficiency; and the organic phase added can also absorb the unburned carbon in the flue gas. Granules and heavy oil, reduce PM and VOCs emissions.
附图说明Description of drawings
图1本实用新型实施例中船用湿式烟气联合脱硫脱硝一体化循环系统的结构示意图;Fig. 1 is the structural representation of the integrated circulation system of marine wet flue gas combined desulfurization and denitrification in the embodiment of the present utility model;
图2本实用新型实施例中船用湿式烟气联合脱硫脱硝一体化循环系统的脱硫脱硝洗涤单元的结构示意图;2 is a schematic structural diagram of the desulfurization, denitrification and washing unit of the marine wet flue gas combined desulfurization and denitrification integrated circulation system in the embodiment of the present utility model;
图3本实用新型实施例中船用湿式烟气联合脱硫脱硝一体化循环系统的浓度反馈控制器的结构示意图;3 is a schematic structural diagram of the concentration feedback controller of the marine wet flue gas combined desulfurization and denitrification integrated circulation system in the embodiment of the present invention;
图4本实用新型实施例中船用湿式烟气联合脱硫脱硝一体化循环系统的双极膜电解池的结构示意图。4 is a schematic structural diagram of a bipolar membrane electrolysis cell of a marine wet flue gas combined desulfurization and denitrification integrated circulation system in an embodiment of the present invention.
图中附图标记表示为:1-烟气进气管道;2-冷却器;3-洗涤塔;4-洗涤液喷头;5-搅拌组件;6-除雾器;7-烟气出气管道;8-洗涤液进液管道;9-洗涤液回收管道;10-第一离心机;11-第二离心机;12-水相存储池;13-第一水相循环泵;14-浓度反馈控制器;15-VOCs/PM收集仓;16-加热器;17-沉降池;18-第二水相循环泵;19-第一有机相回收管道;20-第一水相回收管道;21-第二有机相回收管道;22-第二水相回收管道;23-第三水相回收管道;24-第四水相回收管道;25-双极膜电解池;26-NaClO存储罐;27-海水淡化截留液进液管道;28-NaClO溶液循环泵;29-NaClO出液管道;30-洗涤液混合槽;31-洗涤液循环泵;32-pH传感器;33-盐度传感器;34-信号反馈控制元件;35-电动三通控制阀;36-第一钛网;37-第二钛网;38-离子交换膜。The reference signs in the figure are: 1- flue gas intake pipe; 2- cooler; 3- washing tower; 4- washing liquid nozzle; 5- stirring assembly; 6- demister; 7- flue gas outlet pipe; 8-washing liquid inlet pipe; 9-washing liquid recovery pipe; 10-first centrifuge; 11-second centrifuge; 12-water phase storage tank; 13-first water-phase circulating pump; 14-concentration feedback control 15-VOCs/PM collection bin; 16-heater; 17-settling tank; 18-second water-phase circulating pump; 19-first organic phase recovery pipeline; 20-first water-phase recovery pipeline; 21-th Two organic phase recovery pipeline; 22-second water phase recovery pipeline; 23-third water phase recovery pipeline; 24-fourth water phase recovery pipeline; 25-bipolar membrane electrolysis cell; 26-NaClO storage tank; 27-seawater 28-NaClO solution circulation pump; 29-NaClO outlet pipe; 30-washing liquid mixing tank; 31-washing liquid circulation pump; 32-pH sensor; 33-salinity sensor; 34-signal feedback Control element; 35-electric three-way control valve; 36-first titanium mesh; 37-second titanium mesh; 38-ion exchange membrane.
具体实施方式Detailed ways
本实施例船用湿式烟气联合脱硫脱硝一体化循环系统的结构示意图如图1所示,包括脱硫脱硝洗涤单元、洗涤液回收单元、NaClO供应单元和洗涤液混合单元。The schematic structural diagram of the marine wet flue gas combined desulfurization and denitrification integrated circulation system in this embodiment is shown in Figure 1, including a desulfurization and denitrification washing unit, a washing liquid recovery unit, a NaClO supply unit, and a washing liquid mixing unit.
如图2所示,所述脱硫脱硝洗涤单元包括洗涤塔3和冷却器2【冷却器为现有技术中常见的可对烟气实现冷却的设备】;所述冷却器2的烟气出口端与所述洗涤塔3的进气口流体导通;所述冷却器2的烟气入口端与所述烟气进气管道1流体导通;所述洗涤塔3的出液口通过洗涤液回收管道9与所述洗涤液回收单元的洗涤液入口端流体导通,所述洗涤塔3的出气口与所述烟气出气管道7流体导通,所述洗涤塔3的进液口通过洗涤液进液管道8与所述洗涤液混合单元的脱硫脱硝洗涤液出口端流体导通。As shown in Figure 2, the desulfurization and denitration washing unit includes a
所述洗涤塔3包括洗涤塔本体、洗涤液喷头4和搅拌组件5;所述洗涤液喷头4固定安装在所述洗涤塔本体内部且邻近所述进液口,所述搅拌组件5固定安装在所述洗涤塔本体内部且邻近所述出液口,所述洗涤液喷头4的流体入口端通过所述进液口与所述洗涤液进液管道8流体导通,所述洗涤液喷头4的流体出口端朝向所述搅拌组件5;所述进液口和所述出气口分别设置在所述洗涤塔本体的侧壁上部,所述进气口和所述出液口分别设置在所述洗涤塔本体的侧壁下部;所述进液口与所述进气口的水平距离等于所述洗涤塔本体的内径;所述洗涤液喷头4有四组,四组所述洗涤液喷头4在所述洗涤塔本体内自上而下等间距分布;每组所述洗涤液喷头4有5个,5个所述洗涤液喷头4在同一水平面上等间距分布,各洗涤液喷头上下错开布置。The
所述出气口处固定安装有除雾器6【除雾器为烟气湿法脱硫领域常用的除雾器设备】,烟气沿所述洗涤塔本体内部自下而上流经所述除雾器6后再通过所述出气口进入所述烟气出气管道7,除雾器的设置可以有效减少双相洗涤液的损失;所述搅拌组件5包括电机、转轴和螺旋叶片;所述电机安装在所述洗涤塔本体外部,所述电机与所述转轴的第一端驱动连接,所述转轴的第二端穿过所述洗涤塔本体并伸入所述洗涤塔本体内,所述螺旋叶片固定安装在所述转轴的第二端上;所述搅拌组件5用于将参与烟气脱硫脱硝反应后的双相洗涤废液混合均匀,其中,电机转速控制为500~1500rpm。The
所述洗涤液回收单元包括第一离心机10、第二离心机11、水相存储池12、浓度反馈控制器14、VOCs/PM收集仓15、加热器16、沉降池17、第一水相循环泵13和第二水相循环泵18;所述第一离心机10的洗涤液入口端与所述洗涤塔3的出液口通过洗涤液回收管道9流体导通。The washing liquid recovery unit includes a
所述第一离心机10的有机相出口端通过第一有机相回收管道19与所述第二离心机11的流体入口端流体导通,所述第二离心机11的第一流体出口端通过第二有机相回收管道21与所述洗涤液混合单元的有机相入口端流体导通,所述第二离心机11的第二流体出口端与所述VOCs/PM收集仓15流体导通;The organic phase outlet end of the
所述第一离心机10的水相出口端通过第一水相回收管道20与所述水相存储池12的流体入口端流体导通,所述水相存储池12的流体出口端通过所述第一水相循环泵13与所述浓度反馈控制器14的流体入口端流体导通;所述浓度反馈控制器14的第一流体出口端与所述加热器16的流体入口端流体导通,所述加热器16的流体出口端通过第二水相回收管道22与所述沉降池17的流体入口端流体导通,所述沉降池17的流体出口端依次通过所述第二水相循环泵18和第四水相回收管道24与所述NaClO供应单元的间接循环水相入口端流体导通;所述浓度反馈控制器14的第二流体出口端通过第三水相回收管道23与所述洗涤液混合单元的直接循环水相入口端流体导通。The water phase outlet end of the
如图3所示,所述浓度反馈控制器14包括浓度反馈管道、pH传感器32、盐度传感器33、信号反馈控制元件34和电动三通控制阀35;所述pH传感器32和所述盐度传感器33均固定安装在所述浓度反馈管道上,所述电动三通控制阀35的流体入口端与所述浓度反馈管道的流体出口端流体导通;所述电动三通控制阀35的第一流体出口端与所述加热器16的流体入口端流体导通,所述电动三通控制阀35的第二流体出口端通过所述第三水相回收管道23与所述洗涤液混合单元的直接循环水相入口端流体导通;所述pH传感器32的检测端与所述浓度反馈管道中的流体接触,所述pH传感器32的信号输出端与所述信号反馈控制元件34的pH信号输入端电连接;所述盐度传感器33的检测端与所述浓度反馈管道中的流体接触,所述盐度传感器33的信号输出端与所述信号反馈控制元件34的盐度信号输入端电连接;所述信号反馈控制元件34通过控制所述电动三通控制阀35的第一流体出口端和第二流体出口端的启闭来控制所述浓度反馈管道中的流体流向所述加热器16或所述洗涤液混合单元;所述水相存储池12的流体出口端通过所述第一水相循环泵13与所述浓度反馈管道的流体入口端流体导通。本实施例所用的信号反馈控制元件34为工控机。As shown in FIG. 3 , the
所述NaClO供应单元包括双极膜电解池25、NaClO存储罐26和NaClO溶液循环泵28;所述双极膜电解池25的流体出口端与所述NaClO存储罐26的流体入口端流体导通,所述NaClO存储罐26的NaClO溶液出口端依次通过NaClO出液管道29和所述NaClO溶液循环泵28与所述洗涤液混合单元的NaClO溶液入口端流体导通;所述双极膜电解池25的补充盐水入口端与所述海水淡化截留液进液管道27流体导通,所述双极膜电解池25的间接循环水相入口端依次通过第四水相回收管道24和所述第二水相循环泵18与所述流体导通。The NaClO supply unit comprises a bipolar membrane
如图4所示,所述双极膜电解池25包括电解池本体、第一钛网36【第一钛网具有RuO2和IrO2涂层】、第二钛网37和离子交换膜38【离子交换膜为全氟磺酸离子交换膜】;所述离子交换膜38将所述电解池本体分成两个空间,所述第一钛网36和所述第二钛网37分别位于两个空间内,所述第一钛网36与直流电源正极电连接,所述第二钛网37与直流电源负极电连接;所述电解池本体的侧壁上分别开设有第一进液口、第二进液口和出液口;所述洗涤液回收单元的沉降池17通过所述第一进液口与所述电解池本体流体导通,所述海水淡化截留液进液管道27通过所述第二进液口与所述电解池本体流体导通,所述电解池本体通过所述出液口与所述NaClO存储罐26流体导通。As shown in FIG. 4 , the bipolar membrane
所述洗涤液混合单元包括洗涤液混合槽30【洗涤液混合槽为具有流体混合功能的设备】和洗涤液循环泵31;所述洗涤液混合槽30的脱硫脱硝洗涤液出口端通过所述洗涤液循环泵31和洗涤液进液管道8与所述脱硫脱硝洗涤单元的洗涤塔3的进液口流体导通;所述洗涤液混合槽30的直接循环水相入口端通过第三水相回收管道23与所述洗涤液回收单元的浓度反馈控制器14流体导通,所述洗涤液混合槽30的有机相入口端通过第二有机相回收管道21与所述洗涤液回收单元的第二离心机11流体导通,所述洗涤液混合槽30的NaClO溶液入口端与所述NaClO供应单元NaClO存储罐26的NaClO溶液出口端流体导通。The washing liquid mixing unit includes a washing liquid mixing tank 30 [the washing liquid mixing tank is a device with fluid mixing function] and a washing
本实施例中电机、除雾器、第一离心机、第二离心机、信号反馈控制元件、电极材料、离子交换膜均为市售,其结构及控制方式为现有技术,本领域内技术人员只需按照其附带的使用说明书进行安装和操作即可,说明书中不再赘述;上述实施例中离心机的不同转速根据不同种类有机相吸收剂另外单独确定;本实用新型其安装方式、连接方式或设置方式均为常见机械方式,只要能够达成其有益效果的均可进行实施。In this embodiment, the motor, the mist eliminator, the first centrifuge, the second centrifuge, the signal feedback control element, the electrode material, and the ion exchange membrane are all commercially available. Personnel only need to install and operate according to the accompanying instruction manual, which will not be repeated in the manual; in the above embodiment, the different rotational speeds of the centrifuge are separately determined according to different types of organic phase absorbents; The methods or setting methods are common mechanical methods, and can be implemented as long as the beneficial effects can be achieved.
工作流程:work process:
1、将船舶排放的烟气通过烟气进气管道1进入冷却器2中进行降温至110~140℃,降温后烟气自冷却器2进入洗涤塔3中自下而上流动,同时洗涤塔3中的4组洗涤液喷头4开启,在洗涤塔3中自上而下喷洒洗涤液,烟气自向上流动的过程中,烟气中的含硫、含硝物质与洗涤液进行充分反应,其中,烟气中的NO、SO2能够被水相氧化剂有效氧化,NO氧化产生的硝酸及亚硝酸能被有机相吸收剂有效地吸收,从而达到脱硫脱硝的目的,而有机相吸收剂能吸附烟气中未燃烧完全的碳粒及重油,可以有效减少PM及VOCs排放;待烟气脱硫脱硝后,经过除雾器6除去雾沫,以使得烟气中裹挟的洗涤液停留在洗涤塔中,减少洗涤液的损失,增大洗涤液的利用效率,而脱硫脱硝后且除雾后的烟气自烟气出气管道排出,完成烟气的脱硫脱硝;1. The flue gas discharged from the ship enters the
2、洗涤塔3中的洗涤液因吸附了含硫含硝物质向下流动至洗涤塔3底部,底部的搅拌组件5高速运转,在搅拌组件5的作用下将完成烟气脱硫脱硝过程的双相洗涤废液混合均匀后进入第一离心机10进行离心,第一离心机10将洗涤液回收管道9送入的双相洗涤废液利用不同转速离心分离有机相及水相,使得水相和有机相进行分离;分离得到的有机相进入第二离心机11中,第二离心机11利用不同转速将有机相吸收剂中吸附的烟气中未燃烧完全的碳粒及重油进一步分离出来并汇集在VOCs/PM收集仓15中,而被分离的有机相则通过第二有机相回收管道21运送至洗涤液混合槽30中,用于重新制备由水相氧化剂和有机相吸收剂组成的双相洗涤液;2. The washing liquid in the
3、分离得到的水相进入水相存储池12,水相存储池12中的水相在第一水相循环泵13的作用下泵送至浓度反馈控制器14中进行有效成分的检测,以判断水相能否满足双相洗涤液的配制要求:pH传感器32通过监测水相废液的pH值来判断水相是否符合双相洗涤液的配制要求,并将检测结果以电子信号的形式传输给信号反馈控制元件34,而盐度传感器33通过监测水相废液的盐度再次判断水相是否符合双相洗涤液的配制要求,并将检测结果以电子信号的形式传输给信号反馈控制元件34;当水相废液的pH值和盐度同时符合要求时,信号反馈控制元件34控制电动三通控制阀35第二流体出口端开启,使水相流入所述洗涤液混合单元,若水相废液的pH值和/或盐度不符合双相洗涤液的配制要求,则信号反馈控制元件34控制电动三通控制阀35第一流体出口端开启,使水相流入所述加热器16,经加热器16加热后通过第四水相回收管道24送至沉降池17,在沉降池17中将硫酸盐和硝酸盐分离出来,然后通过第二水相循环泵18抽取沉降池上层清液送至NaClO供应单元的双极膜电解池25中参与电解反应,用于重新生成NaClO溶液;3. The water phase obtained by separation enters the water
4、同时,将船上海水淡化装置产生的海水淡化截留液经海水淡化截留液进液管道27通入到双极膜电解池25中,使其与从沉降池17中抽出的上层清液混合,从而使海水淡化截留液得以稀释而达到最佳电解浓度,用于电解产生出NaClO溶液,然后将电解产生的NaClO溶液储存至NaClO存储罐26中。NaClO存储罐26中的NaClO溶液通过NaClO溶液循环泵28经NaClO出液管道29抽送至洗涤液混合槽30,洗涤液混合槽30将不同管道输送的有机相吸收剂及水相氧化剂混合均匀后,利用洗涤液循环泵31输送至洗涤塔3中用于参与脱硫脱硝反应,从而实现洗涤液中废物的分离及洗涤液的循环利用,实现脱硫脱硝的连续吸收。4. At the same time, the seawater desalination retentate produced by the seawater desalination device on the ship is passed into the bipolar membrane
本实施例通过设置洗涤液回收单元,利用多组离心机将洗涤后的洗涤废液水相及有机相分离;通过浓度反馈控制器,将未达到浓度限制的水相重复利用,将达到浓度限制的水相加热浓缩,在沉降池分离出硫酸盐及硝酸盐继续参与电解再生NaClO过程;分离得到的有机相吸收剂进一步利用离心机分离烟气中未燃烧完全的碳粒及重油,剩余的有机相吸收剂重新参与脱硫脱硝反应;通过上述回收再利用过程,提高了水相氧化剂及有机相吸收剂的利用率,杜绝了有机相吸收剂的排放,减少洗涤废液对环境造成的污染。In this embodiment, by setting up a washing liquid recovery unit, multiple sets of centrifuges are used to separate the aqueous phase and the organic phase of the washing waste liquid after washing; through the concentration feedback controller, the aqueous phase that does not reach the concentration limit is reused, and the concentration limit will be reached. The water phase is heated and concentrated, and the sulfate and nitrate are separated in the sedimentation tank and continue to participate in the process of electrolytic regeneration of NaClO; the organic phase absorbent obtained by separation is further used to separate the unburned carbon particles and heavy oil in the flue gas by a centrifuge, and the remaining organic phase absorbent. The phase absorbent re-participates in the desulfurization and denitration reaction; through the above recycling process, the utilization rate of the aqueous oxidant and the organic phase absorbent is improved, the discharge of the organic phase absorbent is eliminated, and the environmental pollution caused by the washing waste liquid is reduced.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本专利申请权利要求的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. However, the obvious changes or changes derived from this are still within the protection scope of the claims of this patent application.
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